CN203503459U - Multipurpose iron core manufacturing device - Google Patents
Multipurpose iron core manufacturing device Download PDFInfo
- Publication number
- CN203503459U CN203503459U CN201320617382.3U CN201320617382U CN203503459U CN 203503459 U CN203503459 U CN 203503459U CN 201320617382 U CN201320617382 U CN 201320617382U CN 203503459 U CN203503459 U CN 203503459U
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- Prior art keywords
- bending
- fixed
- guide
- bracket
- shearing
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- Expired - Lifetime
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title abstract description 17
- 238000005452 bending Methods 0.000 claims abstract description 87
- 238000010008 shearing Methods 0.000 claims abstract description 27
- 230000001360 synchronised effect Effects 0.000 claims description 33
- 230000005540 biological transmission Effects 0.000 claims description 8
- 210000004907 gland Anatomy 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 description 19
- 239000010959 steel Substances 0.000 description 19
- 230000009471 action Effects 0.000 description 6
- 238000004804 winding Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
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- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Provided is a multipurpose iron core manufacturing device. The multipurpose iron core manufacturing device comprises a shearing bending system, a feeding locating system and two servo motors, wherein the shearing bending system comprises an upper shearing fixing frame, a bending fixing frame, a lower bending rack, an upper bending rack, an upper shearing rack, a lower shearing rack, a lower bending die and an upper bending die, the upper shearing fixing frame and the bending fixing frame are fixedly connected to the position above linear bearings, the lower bending die is installed on a lower bending base, the lower bending die and the lower bending base are fixed to the lower bending rack, the feeding locating system is composed of a feeding device and a locating guiding device, the locating guiding device comprises an integrated frame, guide shafts, guide side plates and guide air cylinders, the guide shafts are connected with the guide side plates, the guide side plates and the linear bearings are fastened, the guide air cylinders are fixed to a middle plate, and the guide air cylinders are further connected with the guide side plate on the upper portion. According to the multipurpose iron core manufacturing device, a production line of transformers can be achieved, the mechanical operation intensity is high, and the number of operators is reduced.
Description
Technical field
The utility model relates to power transmission and transforming equipment field, particularly relates to a kind of multiduty manufacturing equipment unshakable in one's determination.
Background technology
The iron core of Domestic Transformers is divided into two kinds substantially at present: laminated core and Winding iron core.Laminated core is to be formed by steel band stack, because the iron core of stack moulding all exists many places mitre every layer of four jiaos of junction, thereby cause the increase of magnetic resistance and iron loss, the exciting current of transformer is also increased, reduce power factor, had a strong impact on the power supply quality of electrical network.The existence of transformer core seam has also caused the problem that running noises is large.In order to overcome the defect of above-mentioned laminated core.Recent year has many transformers producer to adopt Winding iron core, it is unshakable in one's determination that Winding iron core is called again volume, this iron core is that the steel band continuous reeling by definite shape forms, Winding iron core has a certain upgrade compared with the performance of laminated core, is mainly reflected in the advantages such as no-load loss is low, noise is little, volume is little.The appearance of rolling up manufacturing equipment unshakable in one's determination along with transformer in China, Wound iron-core transformer has the developing history of more than ten years, most of enterprise adopts the volume of the remaining silent transformer of manufacturing unshakable in one's determination, due to jointless structure unshakable in one's determination, also produced problems, as: manufacturing equipment production capacity is limited, needs special-purpose spooling equipment during transformer coil coiling, and wind the line with iron core, winding process is difficult, complicated, production efficiency is low.Especially cannot solve big-and-middle-sized transformer coiling and paint-dipping process.Maintenance aspect is very difficult especially, once transformer coil breaks down, just cannot take off coil from iron core and change, and must cause scrapping of whole transformer.
Utility model content
In order to solve existing transformer, roll up the problems such as production process unshakable in one's determination is complicated, labour intensity is large, production efficiency is low, the utility model provides the manufacturing equipment unshakable in one's determination of the more much higher purposes of a kind of automaticity, and the opening volume transformer assembling unshakable in one's determination that this device fabrication goes out meets the requirement of China Power Grids completely.
The technical scheme adopting is:
A kind of multiduty manufacturing equipment unshakable in one's determination, comprise shearing bending system, send navigation system to, two servomotors, described shearing bending system, comprise and shear upper holder and bending fixed mount, bending lower bearing bracket, bending upper bracket, shear upper bracket, shear lower bearing bracket, bending lower die, bending upper die, servomotor, described shearing upper holder and bending fixed mount are fixedly connected on the top of linear bearing, bending lower die is installed on lower bending seat, bending lower die and lower bending seat integral body are fixed on bending lower bearing bracket, bending lower bearing bracket is fixed on the bottom of linear bearing, bending upper die is installed on bending seat, and bending upper die and upper bending seat again integral body are fixed on bending upper bracket, and bending upper bracket is fixed on the top of linear bearing, on linear bearing, be equiped with and shear lower bearing bracket and shear upper bracket, shear lower bearing bracket and be fixed with respectively lower tool rest and upper cutter head with shearing on upper bracket, on lower tool rest and upper cutter head, be equiped with respectively cutting knife.Two described servomotors are arranged on respectively the top of shearing upper holder and bending fixed mount; The servomotor of control shearing rotates a circle and can drive and shear the upper bracket action that moved upward again downwards, thereby makes cutting knife complete shear action one time; The servomotor of controlling bending rotates a circle can drive the action that moved upward again of bending upper bracket downwards, thereby bending upper die is moved to the bending lower die bending of move.
The described navigation system of sending to is comprised of feeder and locating guide device two parts, described feeder, comprise power transmission motor, cylinder, power transmission motor is fixed on side plate, and be connected with synchronous pulley, synchronous pulley is connected with synchronous pulley by synchronous cog belt, and synchronous pulley is connected with contact roller, thereby the rotation of power transmission motor can drive synchronous pulley and synchronous pulley rotation, and the rotation of synchronous pulley also can drive contact roller to rotate simultaneously; Described cylinder is hinged in gland, gland and side plate are connected and fixed, the piston rod of cylinder be hinged on a clamping arm on, clamping arm bottom is connected with supporting bracket, supporting bracket is connecting the axis of guide, and cylinder promotes forward, and clamping arm is moved downward, thereby make the stressed contact roller that pressing of the axis of guide, above molar behavior just can make steel band travel forward.
Described locating guide device, comprise general frame, the axis of guide, guiding side plate, guide cylinder, described general frame is connected and composed by epipleural, lower side panel, intermediate plate and base plate, the described axis of guide is connected with axis of guide side plate, be used for importing introducing steel band, described guiding side plate and linear bearing are fastening, and linear bearing is installed on the axis of guide, thereby the side plate that can make to lead is free to slide; Described guide cylinder is fixed on intermediate plate, guide cylinder is connected with the guiding side plate on top again, on described intermediate plate, be fixed with synchronous runner, the both sides of guiding side plate are fixed with respectively left and right synchronous side arm-tie, left and right synchronous side arm-tie connects by the synchronous runner in left and right respectively, like this when guide cylinder moves laterally, can be with action-oriented side plate to epipleural and lower side panel, to draw close respectively, can reach is the object (location, both sides is two groups of steel bands of shearing bending simultaneously) of location, steel band both sides; When guide cylinder moves to the inside, can be with action-oriented side plate to draw close toward each other, can reach the object (centralized positioning can be sheared one group of steel band) that makes steel band centralized positioning.
Operation principle
Steel band elder generation is incorporated among equipment by locating guide device, reach after locating effect, by feeder, steel band can be sent in shearing bending system again, during steel band process shearing bending system, steel band is first by bending, then reach after expection length again by automatic shearing, finally from the steel band of the last out moulding of integral device.
The beneficial effects of the utility model are, in whole production process, automaticity is high, and all operations program of this equipment all can be sent instruction to it by control panel, extremely convenient for operating personnel, and production efficiency significantly improves, in production process, take separate men from machines operating safety factor greatly to improve.And the opening of this device fabrication volume its Performance Ratio laminated core unshakable in one's determination and the better of volume iron core of remaining silent.The iron core of this device fabrication meets country and advocates the requirement that transformer production use common material reaches high-performance transformer production, but also filled up domestic blank, can meet technological requirement and standard that the Wound iron-core transformer manufacturing equipment of remaining silent up to now cannot be realized; Can realize transformer production streamline, do mechanization operation intensity is high, reduces operating personnel.
Accompanying drawing explanation
Fig. 1 is the total structural representation of the utility model.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the structural representation of the utility model shearing bending system.
Fig. 4 is the end view of Fig. 3.
Fig. 5 is the structural representation that the utility model is sent positioner to.
Fig. 6 is the vertical view of Fig. 5.
Fig. 7 is the structural representation of the utility model locating guide device.
Fig. 8 is the vertical view of Fig. 7.
Embodiment
A multiduty manufacturing equipment unshakable in one's determination, comprises shearing bending system and sends navigation system to.Shearing bending system, as shown in Figure 2, in figure, shearing upper holder 15 and bending fixed mount 16 are fixedly connected on the top of linear bearing 11, bending lower die 1 is arranged on lower bending seat 10, bending lower die 1, lower bending seat 10 again integral body are fixed on bending lower bearing bracket 13, and bending lower bearing bracket 13 is fixed on the bottom of linear bearing 11; Bending upper die 3 is arranged on bending seat 4, and bending upper die 3 and upper bending seat 4 again integral body are fixed on bending upper bracket 14, and bending upper bracket 14 is fixed on the top of linear bearing 11; Cutting knife 2 is arranged on respectively on upper cutter head 7 and lower tool rest 12, and upper cutter head 7 is fixed on to be sheared on upper bracket 5, and lower tool rest 12 is fixed on to be sheared on lower bearing bracket 8, shears upper bracket 5 and shear lower bearing bracket 8 to be connected on linear bearing 11; Servomotor 6,9 is arranged on respectively the top of shearing upper holder 15 and bending fixed mount 16; The servomotor 6 of control shearing rotates a circle and can drive and shear upper bracket 5 action that moved upward again downwards, thereby makes cutting knife 2 complete shear action one time; The servomotor 9 of controlling bending rotates a circle can drive bending upper bracket 14 action that moved upward again downwards, thereby bending upper die 3 is moved to bending lower die 1 bending of move.
Sending navigation system to is comprised of feeder and locating guide device two parts.Feeder, as shown in Figure 3, power transmission motor 18 is fixed on side plate 27, and be connected with synchronous pulley 17, synchronous pulley 17 is connected with synchronous pulley 25 by synchronous cog belt 26, synchronous pulley 25 is connected with contact roller 22, thereby the rotation of power transmission motor 18 can drive synchronous pulley 17 and synchronous pulley 25 rotations, and the rotation of synchronous pulley 25 also can drive contact roller 22 to rotate simultaneously; Cylinder 21 is hinged in gland 28, gland 28 is connected and fixed with side plate 27, the piston rod of cylinder 21 be hinged on a clamping arm 20 on, clamping arm 20 bottoms are connecting supporting bracket 24, supporting bracket 24 is connecting the axis of guide 23, and clamping cylinder 21 promotes forward, and clamping arm 20 is moved downward, thereby make the stressed contact roller 22 that pressing of the axis of guide 23, above molar behavior just can make steel band travel forward.
Locating guide device, comprises general frame, the axis of guide 29, guiding side plate 36, guide cylinder 32, general frame is connected and composed by epipleural 35, lower side panel 38, intermediate plate 33, the axis of guide 29 and base plate 37, the axis of guide 29 is connected axis of guide side plate 36 with the axis of guide 31, the axis of guide 31 two ends are fixed wtih baffle plate 34, the axis of guide 29 two ends are fixed wtih epipleural 35 and lower side panel 38 simultaneously, middle through intermediate plate 33, play fixedly general frame and the effect that imports introducing steel band, guiding side plate 36 is fastening with linear bearing 30, and linear bearing 30 is installed on the axis of guide 29, thereby the side plate 36 that can make to lead is free to slide, guide cylinder 32 is fixed on intermediate plate 33, guide cylinder 32 is connected with the guiding side plate 36 on top again, the left and right sides of intermediate plate 33 is fixed with respectively a left side, right synchronous runner 39, 41, the both sides of guiding side plate 36 are fixed with respectively a left side, right synchronous side arm-tie 40, 42, left, right synchronous side arm-tie 40, 42 respectively by the synchronous runner 39 in left and right, 41 connect, like this when guide cylinder 32 moves laterally, can be with action-oriented side plate 36 to epipleural 35 and lower side panel 38, to draw close respectively, can reach the object (location, both sides is two groups of steel bands of shearing bending simultaneously) that makes location, steel band both sides, when guide cylinder 32 moves to the inside, can be with action-oriented side plate 36 to draw close toward each other, can reach the object (centralized positioning can be sheared one group of steel band) that makes steel band centralized positioning.
Claims (1)
1. a multiduty manufacturing equipment unshakable in one's determination, comprise shearing bending system, send navigation system to, two servomotors, it is characterized in that described shearing bending system, comprise and shear upper holder and bending fixed mount, bending lower bearing bracket, bending upper bracket, shear upper bracket, shear lower bearing bracket, bending lower die, bending upper die, described shearing upper holder and bending fixed mount are fixedly connected on the top of linear bearing, bending lower die is installed on lower bending seat, bending lower die and lower bending seat integral body are fixed on bending lower bearing bracket, bending lower bearing bracket is fixed on the bottom of linear bearing, bending upper die is installed on bending seat, bending upper die and upper bending seat again integral body are fixed on bending upper bracket, bending upper bracket is fixed on the top of linear bearing, on linear bearing, be equiped with and shear lower bearing bracket and shear upper bracket, shear lower bearing bracket and shear on upper bracket and be fixed with respectively lower tool rest and upper cutter head, on lower tool rest and upper cutter head, be equiped with respectively cutting knife, two described servomotors are arranged on respectively the top of shearing upper holder and bending fixed mount,
The described navigation system of sending to is comprised of feeder and locating guide device two parts, described feeder, comprise power transmission motor, cylinder, power transmission motor is fixed on side plate, and be connected with synchronous pulley, synchronous pulley is connected with synchronous pulley by synchronous cog belt, synchronous pulley is connected with contact roller, described cylinder is hinged in gland, gland and side plate are connected and fixed, the piston rod of cylinder be hinged on a clamping arm on, clamping arm bottom is connected with supporting bracket, supporting bracket is connecting the axis of guide;
Described locating guide device, comprise general frame, the axis of guide, guiding side plate, guide cylinder, described general frame is by epipleural, lower side panel, intermediate plate and base plate connect and compose, the described axis of guide is connected with axis of guide side plate, described guiding side plate and linear bearing are fastening, linear bearing is installed on the axis of guide, described guide cylinder is fixed on intermediate plate, guide cylinder is connected with the guiding side plate on top again, on described intermediate plate, be fixed with synchronous runner, the both sides of guiding side plate are fixed with respectively a left side, right synchronous side arm-tie, left, right synchronous side arm-tie is connected by the synchronous runner in left and right respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320617382.3U CN203503459U (en) | 2013-09-25 | 2013-09-25 | Multipurpose iron core manufacturing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320617382.3U CN203503459U (en) | 2013-09-25 | 2013-09-25 | Multipurpose iron core manufacturing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203503459U true CN203503459U (en) | 2014-03-26 |
Family
ID=50334418
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320617382.3U Expired - Lifetime CN203503459U (en) | 2013-09-25 | 2013-09-25 | Multipurpose iron core manufacturing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203503459U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103531347A (en) * | 2013-09-25 | 2014-01-22 | 齐侠 | Multipurpose iron core manufacturing device |
| CN104259862A (en) * | 2014-08-19 | 2015-01-07 | 齐侠 | Shearing and bending equipment for thin metal plates |
| CN105469949A (en) * | 2016-01-28 | 2016-04-06 | 包头市科电电器制造有限公司 | Double-joint folding type stereoscopic triangular oil-immersed transformer |
| CN108447673A (en) * | 2018-02-04 | 2018-08-24 | 刘国明 | A kind of multi-functional silicon steel core bending shearing manufacturing equipment |
-
2013
- 2013-09-25 CN CN201320617382.3U patent/CN203503459U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103531347A (en) * | 2013-09-25 | 2014-01-22 | 齐侠 | Multipurpose iron core manufacturing device |
| CN103531347B (en) * | 2013-09-25 | 2017-04-05 | 齐侠 | A kind of multiduty manufacturing equipment unshakable in one's determination |
| CN104259862A (en) * | 2014-08-19 | 2015-01-07 | 齐侠 | Shearing and bending equipment for thin metal plates |
| CN104259862B (en) * | 2014-08-19 | 2017-05-03 | 齐侠 | Shearing and bending equipment for thin metal plates |
| CN105469949A (en) * | 2016-01-28 | 2016-04-06 | 包头市科电电器制造有限公司 | Double-joint folding type stereoscopic triangular oil-immersed transformer |
| CN108447673A (en) * | 2018-02-04 | 2018-08-24 | 刘国明 | A kind of multi-functional silicon steel core bending shearing manufacturing equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160426 Address after: City Road Shenyang city Liaoning province 110000 Shenhe District No. 16 Building No. 8 206 Patentee after: Shenyang Jia Heng Mechanical & Electrical Equipment Co., Ltd. Address before: 110001 No. 21-6, art road, Shenhe District, Liaoning, Shenyang Patentee before: Qi Xia |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140326 Effective date of abandoning: 20170405 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20140326 Effective date of abandoning: 20170405 |