CN203496087U - Energy-saving automatic control type brickmaking equipment - Google Patents
Energy-saving automatic control type brickmaking equipment Download PDFInfo
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- CN203496087U CN203496087U CN201320590154.1U CN201320590154U CN203496087U CN 203496087 U CN203496087 U CN 203496087U CN 201320590154 U CN201320590154 U CN 201320590154U CN 203496087 U CN203496087 U CN 203496087U
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- vacuum chamber
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- hydraulic cylinder
- mud
- hair
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Abstract
The utility model discloses energy-saving automatic control type brickmaking equipment. The equipment includes a primary mixer support, a primary mixing motor, a motor belt pulley, a V-shaped belt, a pneumatic clutch, a speed reducer, a speed reducer shaft coupling, a crossed shaft coupling, a counter gear shaft coupling, a counter gear case, a primary mixing barrel, a mixing main shaft, a primary mixing spiral, an outer taper sleeve, an inner taper sleeve, a mud breaker, a primary vacuum chamber, an air suction cylinder, an inner chamber capping, a bearing, a circular nut, an outer sealing cap, a material distributing plate, a middle vacuum chamber, a mud scraping plate, a hydraulic cylinder vacuum chamber, a pusher mudguard, a mudguard front and rear support, a hydraulic cylinder, a hydraulic cylinder support, a host frame, a secondary vacuum chamber, a rear wallboard, a mud return discharge port, a pusher, a base plate, a lining plate, a wear resistant lining, a mud material compression cylinder, a compression cylinder wear resistant lining, a conicity head, a brick nozzle and a pressure gauge. Two-stage extrusion is adopted, wherein a first stage is double-shaft mixing and material feeding is realized by double-spiral extrusion, and a second stage is double-cylinder hydraulic vacuum extrusion molding. Mud bars extruded by a molding extruder are good in shape and high in intensity. Compared with other common vacuum brick machines, the equipment enables electricity charges to be saved and production volume to be increased, can adjust the intensity of extruded bricks according to production requirements, and is simple to operate.
Description
Technical field
The utility model relates to a kind of extruder, is specifically a kind of energy-saving self-controlling formula brick equipment.
Background technology
Extruder is by treated pug, is extruded into the mud bar of certain section configuration, is slit into the adobe of certain specification through blank cutter.Primary structure comprises that the major parts such as motor, clutch, reductor, shaft coupling, main shaft, soil compressing plate form.Starter motor; Operated clutch, drives main shaft through reductor, simultaneously through a pair of gear drive.Also drive soil compressing plate to rotate, pug is pressed into and in reamer, is transported to extruding place and by further extruding, delivers to machine mouth and be squeezed into mud bar.
At present, ripe extruder is traditional screw extrusion; Its power consumption is large, and spiral maintenance cost is high, and the production cost of brickmaking industry is high.On market, also have single-stage or double-stage hydraulic extruding, through repeatedly manufacturing experimently, trying out, mud bar can not moulding.Particularly shale pug, extrudes mud bar centre and tears, and density is little, and plasticity is inadequate.Extrusion piston and piston bush are sliding frictions, and the unlubricated cover of head, makes extruding force larger, and power consumption is higher; Therefore need to be improved.
Utility model content
The purpose of this utility model is to provide a kind of energy-saving self-controlling formula brick equipment at this; The extruding of employing two-stage, the first order is Double shaft stirring, adopts double helix to extrude charging, the second level is double-cylinder hydraulic extrusion under vacuum.Mud bar that moulding extruder is extruded moulding good, intensity is high, with other conventional vacuum brick machine comparisons, power cost saving, improve output and can regulate the intensity that extrude brick according to production requirement, simple to operate.
The utility model is to realize like this, construct a kind of energy-saving self-controlling formula brick equipment, it is characterized in that: comprise that higher level stirs frame, higher level's stirring motor, motor pulley, V-shape belt, pneumatic clutch, reductor, speed reducer coupling, cross coupler, to gear coupling, to tooth case, upper agitator, stir main shaft, upper agitating auger, external conical sleeve, inner conical drogue, mud breaker, higher level's vacuum chamber, pump bowl, the capping of interior chamber, bearing, round nut, covering cap, cutting plate, middle vacuum chamber, cleaning shoe, hydraulic cylinder vacuum chamber, the mud guard of cutting somebody's hair, mud guard front and back support, hydraulic cylinder, hydraulic cylinder leg, main frame, subordinate's vacuum chamber, rear wall plate, return mud discharge gate, cut somebody's hair, base plate, lining liner plate, anti-wearing liner, pug compression cylinder, compression cylinder anti-wearing liner, tapering head, brick mouth, Pressure gauge,
Higher level's stirring motor is arranged on higher level and stirs frame lower end, reductor, tooth case is arranged on to higher level stirs frame upper end, and higher level's stirring motor drives pneumatic clutch by corresponding motor pulley and under V-shape belt effect; Speed reducer coupling, cross coupler, gear coupling is achieved a butt joint; Stirring the upper agitating auger arranging on main shaft is positioned in agitator; Upper agitator and higher level's vacuum chamber link into an integrated entity, and in the middle of higher level's vacuum chamber is fixed on, on vacuum chamber, upper agitator and higher level's vacuum chamber junction arrange inner conical drogue, stir on main shaft external conical sleeve and mud breaker are set, and make its external conical sleeve corresponding with inner conical drogue;
The other end that stirs main shaft arranges the capping of interior chamber, bearing, round nut, covering cap; The capping of interior chamber is positioned at higher level's vacuum chamber, and covering cap is positioned at outside higher level's vacuum chamber;
Higher level's vacuum chamber and middle vacuum chamber junction arrange cutting plate, middle vacuum chamber below is subordinate's vacuum chamber, hydraulic cylinder vacuum chamber is positioned at subordinate's vacuum chamber side, and integral body is positioned on main frame, in hydraulic cylinder vacuum chamber, be provided with the mud guard of cutting somebody's hair, hydraulic cylinder, and support by mud guard front and back support and hydraulic cylinder leg, the output setting of hydraulic cylinder is cut somebody's hair, cut somebody's hair and be connected with the mud guard of cutting somebody's hair, the corresponding position, mud guard top of cutting somebody's hair is provided with cleaning shoe; Rear wall plate is connected with hydraulic cylinder vacuum chamber, and in the corresponding position of cutting somebody's hair, mud discharge gate is set back;
Under subordinate's vacuum chamber, have base plate, lining liner plate, subordinate's vacuum chamber arranges anti-wearing liner in corresponding bottom surface; At subordinate's vacuum chamber, be outside equipped with the pug compression cylinder corresponding with subordinate vacuum chamber, pug compression cylinder inwall is provided with compression cylinder anti-wearing liner;
Tapering head is positioned at pug compression cylinder place, and taper machine headband has brick mouth, is also provided with Pressure gauge on tapering head.
The utility model has the advantage of: energy-saving self-controlling formula brick equipment described in the utility model adopts two-stage extruding, and the first order is Double shaft stirring, adopt double helix to extrude charging, the second level is double-cylinder hydraulic extrusion under vacuum.
Mud bar that moulding extruder is extruded moulding good, intensity is high, with other conventional vacuum brick machine comparisons, power cost saving, improve output and can regulate the intensity that extrude brick according to production requirement, simple to operate.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation
Wherein: 1, higher level stirs frame, and 2, higher level's stirring motor, 3, motor pulley, 4, V-shape belt, 5, pneumatic clutch, 6, reductor, 7, speed reducer coupling, 8, cross coupler, 9, to gear coupling, 10, to tooth case, 11, upper agitator, 12, stir main shaft, 13, upper agitating auger, 14, external conical sleeve, 15, inner conical drogue, 16, mud breaker, 17, higher level's vacuum chamber, 18, pump bowl, 19, the capping of interior chamber, 20, bearing, 21, round nut, 22, covering cap, 23, cutting plate, 24, middle vacuum chamber, 25, cleaning shoe, 26, hydraulic cylinder vacuum chamber, 27, the mud guard of cutting somebody's hair, 28, mud guard front and back support, 29, hydraulic cylinder, 30, hydraulic cylinder leg, 31, main frame, 32, subordinate's vacuum chamber, 33, rear wall plate, 34, return mud discharge gate, 35, cut somebody's hair, 36, base plate, 37, lining liner plate, 38, anti-wearing liner, 39, pug compression cylinder, 40, compression cylinder anti-wearing liner, 41, tapering head, 42, brick mouth, 43, Pressure gauge.
The specific embodiment
Below in conjunction with 1 pair of the utility model of accompanying drawing, be elaborated, the technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, rather than whole embodiment.Embodiment based in the utility model, those of ordinary skills are not making the every other embodiment obtaining under creative work prerequisite, all belong to the scope of the utility model protection.
As shown in Figure 1, a kind of energy-saving self-controlling formula brick equipment described in the utility model, comprise that higher level stirs frame 1, higher level's stirring motor 2, motor pulley 3, V-shape belt 4, pneumatic clutch 5, reductor 6, speed reducer coupling 7, cross coupler 8, to gear coupling 9, to tooth case 10, upper agitator 11, stir main shaft 12, upper agitating auger 13, external conical sleeve 14, inner conical drogue 15, mud breaker 16, higher level's vacuum chamber 17, pump bowl 18, interior chamber capping 19, bearing 20, round nut 21, covering cap 22, cutting plate 23, middle vacuum chamber 24, cleaning shoe 25, hydraulic cylinder vacuum chamber 26, the mud guard 27 of cutting somebody's hair, mud guard front and back support 28, hydraulic cylinder 29, hydraulic cylinder leg 30, main frame 31, subordinate's vacuum chamber 32, rear wall plate 33, return mud discharge gate 34, cut somebody's hair 35, base plate 36, lining liner plate 37, anti-wearing liner 38, pug compression cylinder 39, compression cylinder anti-wearing liner 40, tapering head 41, brick mouth 42, Pressure gauge 43.
Higher level's stirring motor 2 is arranged on higher level and stirs frame 1 lower end, reductor 6, tooth case 10 is arranged on to higher level stirs frame 1 upper end, and higher level's stirring motor 2 drives pneumatic clutch 5 by corresponding motor pulley 3 and under V-shape belt 4 effects; Speed reducer coupling 7, cross coupler 8, gear coupling 9 is achieved a butt joint; Stir the upper agitating auger 13 arranging on main shaft 12 and be positioned at 11 li of agitators; Upper agitator 11 and higher level's vacuum chamber 17 link into an integrated entity, higher level's vacuum chamber 17 is fixed on middle vacuum chamber 24, upper agitator 11 and higher level's vacuum chamber 17 junctions arrange inner conical drogue 15, stir on main shaft 12 external conical sleeve 14 and mud breaker 16 are set, and make its external conical sleeve 14 corresponding with inner conical drogue 15.
Energy-saving type double-grade vacuum described in the utility model, double-cylinder hydraulic extruder adopt two-stage extruding, and the first order is Double shaft stirring, adopt double helix to extrude charging, and the second level is double-cylinder hydraulic extrusion under vacuum.
Mud bar that moulding extruder is extruded moulding good, intensity is high, with other conventional vacuum brick machine comparisons, power cost saving, improve output and can regulate the intensity that extrude brick according to production requirement, simple to operate.
The other end that stirs main shaft 12 arranges interior chamber capping 19, bearing 20, round nut 21, covering cap 22; Interior chamber capping 19 is positioned at higher level's vacuum chamber 17, and covering cap 22 is positioned at outside higher level's vacuum chamber 17.
Higher level's vacuum chamber 17 arranges cutting plate 23 with middle vacuum chamber 24 junctions, middle vacuum chamber 24 belows are subordinate's vacuum chamber 32, hydraulic cylinder vacuum chamber 26 is positioned at subordinate's vacuum chamber 32 sides, and integral body is positioned on main frame 31, in hydraulic cylinder vacuum chamber 26, be provided with the mud guard 27 of cutting somebody's hair, hydraulic cylinder 29, and support by mud guard front and back support 28 and hydraulic cylinder leg 30, the output setting of hydraulic cylinder 29 cuts somebody's hair 35, cutting somebody's hair 35 is connected with the mud guard 27 of cutting somebody's hair, and mud guard 27 corresponding positions, top of cutting somebody's hair are provided with cleaning shoe 25; Rear wall plate 33 is connected with hydraulic cylinder vacuum chamber 26, and in 35 corresponding positions of cutting somebody's hair, mud discharge gate 34 is set back.
Subordinate's vacuum chamber has base plate 36, lining liner plate 37 for 32 times, and subordinate's vacuum chamber 32 arranges anti-wearing liner 38 in corresponding bottom surface; At subordinate's vacuum chamber 32, be outside equipped with the pug compression cylinder 39 corresponding with subordinate vacuum chamber 32, pug compression cylinder 39 inwalls are provided with compression cylinder anti-wearing liner 40.
Tapering head 41 is positioned at pug compression cylinder 39 places, and tapering head 41, with brick mouth 42, is also provided with Pressure gauge 43 on tapering head 41.
During operation, helical rotation proceeds to pug outside inner conical drogue, external conical sleeve, and inner conical drogue, external conical sleeve can play sealing higher level vacuum chamber and pump air, and mud breaker is by the broken rotten effect of pug, and broken rotten pug enters in subordinate's vacuum chamber.Subordinate's vacuum chamber is by rear wall plate, left and right sides wallboard, base plate and front wallboard; the inner storage compartment that forms; left and right sidesing wall plate inner sleeve has sidewall panel; in order to improve wallboard hardness; protection wallboard does not does not wear and tear; rear wall plate is connected with hydraulic cylinder chamber, has two flange ports on wallboard, and hydraulic cylinder front end is fixed on this flange.On hydraulic stem corresponding to hydraulic cylinder, arrange and push away mud and cut somebody's hair, mud guard 27 is set on cutting somebody's hair, mud guard 27 makes it on vacuum chamber fall into pug can not to fall on hydraulic cylinder rod footpath, play the hydraulic cylinder effect of protecting.And being provided with adjusting cleaning shoe 25 simultaneously, cleaning shoe 25 is scraped in stock chest the pug on its mud guard 27.The hydraulic cylinder that pug in the inner corresponding stock chest of subordinate's vacuum chamber 32 is cut somebody's hair by band is pushed into pug in taper machine cylinder and forms and have high-intensity mud bar.Taper machine is provided with Pressure gauge 43 simultaneously, can regulate according to Pressure gauge the intensity of adobe.In the utility model, be provided with abrasion-proof backing block lining and all shield.
In the utility model, hydraulic cylinder is cut somebody's hair and is carried fender, its backgauge and sealing function; Lower vacuum chamber material stock is the anti-wearing liner composition with sleeve plate, and the lower vacuum chamber housing of protection is not frayed, convenient maintenance and replacement; With the cutting plate of self-lubricating, make the lower vacuum chamber charging in left and right even; Band digital pressure inductor numeral shows brick output pressure, according to pressure size, reports to the police and alarm function.
Above-mentioned explanation to the disclosed embodiments, makes professional and technical personnel in the field can realize or use the utility model.To the multiple modification of these embodiment, will be apparent for those skilled in the art, General Principle as defined herein can, in the situation that not departing from spirit or scope of the present utility model, realize in other embodiments.Therefore, the utility model will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (1)
1. an energy-saving self-controlling formula brick equipment, is characterized in that: comprise that higher level stirs frame (1), higher level's stirring motor (2), motor pulley (3), V-shape belt (4), pneumatic clutch (5), reductor (6), speed reducer coupling (7), cross coupler (8), to gear coupling (9), to tooth case (10), upper agitator (11), stir main shaft (12), upper agitating auger (13), external conical sleeve (14), inner conical drogue (15), mud breaker (16), higher level's vacuum chamber (17), pump bowl (18), interior chamber capping (19), bearing (20), round nut (21), covering cap (22), cutting plate (23), middle vacuum chamber (24), cleaning shoe (25), hydraulic cylinder vacuum chamber (26), the mud guard (27) of cutting somebody's hair, mud guard front and back support (28), hydraulic cylinder (29), hydraulic cylinder leg (30), main frame (31), subordinate's vacuum chamber (32), rear wall plate (33), return mud discharge gate (34), cut somebody's hair (35), base plate (36), lining liner plate (37), anti-wearing liner (38), pug compression cylinder (39), compression cylinder anti-wearing liner (40), tapering head (41), brick mouth (42), Pressure gauge (43),
Higher level's stirring motor (2) is arranged on higher level and stirs frame (1) lower end, reductor (6), tooth case (10) be arranged on to higher level stir frame (1) upper end, higher level's stirring motor (2) by corresponding motor pulley (3) and under V-shape belt (4) effect drive pneumatic clutch (5); Speed reducer coupling (7), cross coupler (8), gear coupling (9) is achieved a butt joint; It is inner that the upper upper agitating auger (13) arranging of stirring main shaft (12) is positioned at agitator (11); Upper agitator (11) and higher level's vacuum chamber (17) link into an integrated entity, higher level's vacuum chamber (17) is fixed on middle vacuum chamber (24), upper agitator (11) and higher level's vacuum chamber (17) junction arrange inner conical drogue (15), stir on main shaft (12) external conical sleeve (14) and mud breaker (16) are set, make its external conical sleeve (14) corresponding with inner conical drogue (15);
The other end that stirs main shaft (12) arranges interior chamber capping (19), bearing (20), round nut (21), covering cap (22); Interior chamber capping (19) is positioned at higher level's vacuum chamber (17), and covering cap (22) is positioned at outside higher level's vacuum chamber (17);
Higher level's vacuum chamber (17) arranges cutting plate (23) with middle vacuum chamber (24) junction, middle vacuum chamber (24) below is subordinate's vacuum chamber (32), hydraulic cylinder vacuum chamber (26) is positioned at subordinate's vacuum chamber (32) side, and integral body is positioned on main frame (31), in hydraulic cylinder vacuum chamber (26), be provided with the mud guard of cutting somebody's hair (27), hydraulic cylinder (29), and support by mud guard front and back support (28) and hydraulic cylinder leg (30), the output setting of hydraulic cylinder (29) cut somebody's hair (35), cut somebody's hair (35) be connected with the mud guard of cutting somebody's hair (27), the corresponding position, mud guard (27) top of cutting somebody's hair is provided with cleaning shoe (25), rear wall plate (33) is connected with hydraulic cylinder vacuum chamber (26), and in (35) corresponding position of cutting somebody's hair, mud discharge gate (34) is set back,
Under subordinate's vacuum chamber (32), have base plate (36), lining liner plate (37), subordinate's vacuum chamber (32) arranges anti-wearing liner (38) in corresponding bottom surface; At subordinate's vacuum chamber (32), be outside equipped with the pug compression cylinder (39) corresponding with subordinate's vacuum chamber (32), pug compression cylinder (39) inwall is provided with compression cylinder anti-wearing liner (40),
Tapering head (41) is positioned at pug compression cylinder (39) to be located, and tapering head (41), with brick mouth (42), is also provided with Pressure gauge (43) on tapering head (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320590154.1U CN203496087U (en) | 2013-09-24 | 2013-09-24 | Energy-saving automatic control type brickmaking equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320590154.1U CN203496087U (en) | 2013-09-24 | 2013-09-24 | Energy-saving automatic control type brickmaking equipment |
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| Publication Number | Publication Date |
|---|---|
| CN203496087U true CN203496087U (en) | 2014-03-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320590154.1U Withdrawn - After Issue CN203496087U (en) | 2013-09-24 | 2013-09-24 | Energy-saving automatic control type brickmaking equipment |
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| Country | Link |
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| CN (1) | CN203496087U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103465353A (en) * | 2013-09-24 | 2013-12-25 | 乐山市五通桥川华机械厂 | Energy-saving self-control brickmaking equipment |
| CN107335515A (en) * | 2017-07-26 | 2017-11-10 | 广西柳航墙材工业有限公司 | A kind of broken mud device of the higher level of novel double-stage vacuum extruding machine |
-
2013
- 2013-09-24 CN CN201320590154.1U patent/CN203496087U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103465353A (en) * | 2013-09-24 | 2013-12-25 | 乐山市五通桥川华机械厂 | Energy-saving self-control brickmaking equipment |
| CN103465353B (en) * | 2013-09-24 | 2015-07-08 | 乐山市五通桥川华机械厂 | Energy-saving self-control brickmaking equipment |
| CN107335515A (en) * | 2017-07-26 | 2017-11-10 | 广西柳航墙材工业有限公司 | A kind of broken mud device of the higher level of novel double-stage vacuum extruding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140326 Effective date of abandoning: 20150708 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20140326 Effective date of abandoning: 20150708 |
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| RGAV | Abandon patent right to avoid regrant |