CN203460478U - Automatic die exchanging system of small pressing machine - Google Patents
Automatic die exchanging system of small pressing machine Download PDFInfo
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- CN203460478U CN203460478U CN201320388939.0U CN201320388939U CN203460478U CN 203460478 U CN203460478 U CN 203460478U CN 201320388939 U CN201320388939 U CN 201320388939U CN 203460478 U CN203460478 U CN 203460478U
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Abstract
The utility model discloses an automatic die exchanging system of a small pressing machine. The automatic die exchanging system comprises a die exchanging trolley, a built-in module, a die library module and an electric system. The die exchanging trolley is used for exchanging, moving and transferring dies, the built-in module is used for assisting to complete transfer of the dies between the die exchanging trolley and the small pressing machine, the die library module is used for storing the dies, and the electric system is used for controlling and monitoring die exchanging processes. The built-in module is arranged on the small pressing machine, the die exchanging trolley is movably arranged between the built-in module and the die library module, and the electric system is used for controlling and connecting the built-in module and the die exchanging trolley. By the automatic die exchanging system, modularization and automatic die exchanging which can be flexibly adjusted and matched according to differential demands are realized. Meanwhile, optional exchanges of multiple dies in one device and in-turn exchange function of on-line multiple devices are realized, exchanging efficiency can be improved, exchanging security can be enhanced, exchanging operation workers can be reduced, and automatic production needs can be met.
Description
Technical field
The utility model relates to the technical field of press die change, relates in particular to a kind of small-sized press automatic die changing system with die storehouse.
Background technology
For small-sized press, current main application mode is unit manual work, for its mould exchange, mainly that requirement can exchange fast, thereby develop corresponding exchange system and auxiliary switch, as: binding clasp, fluctuating orbit, Mould moving device etc., exchange process need to be implemented mobile or transport operation by fork truck or driving, by artificial participation or assisted exchange process, the unify application study of switch mode of the Department of Automation that corresponding automatic switching system particularly comprises die storehouse is less, and commercial application is also less.
Existing main Related Technical Issues is as follows:
In structure aspects, small-sized press structural shape is various, has open type, enclosed etc. dissimilar, and architectural difference is larger, and structure and the pattern of corresponding automatic switching system also exist larger difference.
Aspect layout, small-sized press layout is comparatively flexible, have laterally, longitudinally, the layout type such as mixing in length and breadth, for design and the application of corresponding automatic switching system and pattern brings very large difficulty.
In application aspect, small-sized press application is very extensive, different industries, and its mould specification of different enterprises, structure and standard are different, even widely different, without standardization, for the design of automatic switching system, apply and bring very large obstacle.
Based on above several reasons or obstacle, the die change pattern of small-sized press or press line is current to be mainly fast and to be auxiliaryly exchanged for master, automatically exchange does not also have ripe application, but the demand due to current industrial upgrading, and labour cost continues being becoming tight of rising and human resources, a lot of enterprises start to seek pattern or the method for exchange automatically in existing quick switch mode, introduce robot or robot device simultaneously, form flexible Automatic Production System, to reach reduction labour intensity, promote exchange and production efficiency, reduce operating personnel, to adapt to current environmental change.
Therefore, those skilled in the art is devoted to develop a kind of modularization always, the small-sized press automatic die changing system that can adjust flexibly and arrange in pairs or groups according to differential demand, by to the selection of corresponding module with build and reach any exchange that both can realize the many molds of equipment, can realize again the function of exchange successively of many press on lines; Simultaneously by increasing the 26S Proteasome Structure and Function type of module, realize forcing press differential application matching capacity in structure, layout, application, to reach lifting exchange efficiency, strengthen exchanging safety, and reduce exchanging operation personnel, meet automated production, even further build the target of stamping flexible production system.
Utility model content
In view of the deficiency that above-mentioned prior art exists, the utility model proposes a kind of can realization small-sized press mould therefor is carried out to the small-sized press automatic die changing system of exchange automatically.
The utility model is for achieving the above object, a kind of small-sized press automatic die changing system that the utility model provides, comprise for exchanging mould replacing trolley mobile and transmission mould, for the machine inner module of having assisted described mould to transmit between described mould replacing trolley and small-sized press, for depositing the mould library module of mould, and for the electrical system of control & monitor mould exchange process; Described machine inner module is arranged in described small-sized press, and described mould replacing trolley is removably set between described machine inner module and described mould library module, machine inner module and described mould replacing trolley described in described electrical system control connection.
As further improvement of the utility model, described machine inner module comprises fluctuating orbit for mould described in jack-up, for auxiliary mould, at push-and-pull exchange process, keeps the first guide rail and the alignment pin for described mould is positioned of craspedodrome walking states; Described fluctuating orbit, the first guide rail and alignment pin are all arranged on the below of the mould installation site of described small-sized press.
As further improvement of the utility model, described fluctuating orbit is A type oil pressure track or the pneumatic universal track of Type B.
As further improvement of the utility model, described mould replacing trolley comprises little frame, for driving the chassis transverse shifting system of dolly framework transverse shifting, for described mould being carried out to the exchange push-pull device at fixed of push-and-pull, for carrying and move the second guide rail and the first shifting formwork track of described mould, described exchange push-pull device at fixed, the second guide rail and the first shifting formwork track are all arranged on described little frame, and little frame is arranged in described chassis transverse shifting system.
As further improvement of the utility model, described chassis transverse shifting system comprises the first drive motors, chain drive-belt, live axle system, passive wheel shaft system and ground rail; Described live axle system and passive wheel shaft system are arranged on the bottom surface of described little frame, described little frame is placed on described ground rail by described live axle system and passive wheel shaft system, described the first drive motors and chain drive-belt are arranged in described little frame, and the output revolving shaft of described the first drive motors connects described live axle by described chain drive-belt and is.
As further improvement of the utility model, described exchange push-pull device at fixed comprises the second drive motors, the push-pull chain of linking up with and linking up with for mould described in push-and-pull for drawing the mould of described mould, and the output revolving shaft of described the second drive motors connects described mould by described push-pull chain and links up with.
As further improvement of the utility model, described mould hook comprises mounting blocks, hook latch, floating junction, cylinder and guide pad, described guide pad is arranged on described push-pull chain, described mounting blocks is arranged on described guide pad, the end face of described mounting blocks offers through hole in the edge of contiguous mould, described hook latch can telescopically be plugged in described through hole up and down by floating junction, the piston rod of described cylinder connects described floating junction, and described cylinder is connected in described electrical system by magnetic valve.
As further improvement of the utility model, described mould library module comprises mould storehouse framework, for carrying and move the 3rd guide rail and the second shifting formwork track of described mould, and described the 3rd guide rail and the second shifting formwork track are arranged on the framework of described mould storehouse.
As further improvement of the utility model, on described mould library module, be also provided with one and prevent for locking after moving into mould stop pin and two alignment pins for mould location that mold-slide comes off.
As further improvement of the utility model, described the first guide rail, the second guide rail and/or the 3rd guide rail comprise two track bodies that be arranged in parallel, on the forward surface of described track body, be provided with bearing roller or camshaft bearing, mould described in die change process is positioned described in being clamped in two and moves between track body.
The main beneficial effect of small-sized press automatic die changing system described in the utility model is as follows:
1) the utility model, by the cooperation of machine inner module, mould replacing trolley, mould library module and electrical system, can complete the automatic exchange to small-sized press mould therefor flexibly easily.Dispose the press line of small-sized press automatic die changing system of the present utility model, small-sized press and mould library module are arranged on the side of mould replacing trolley, machine inner module is arranged on the workbench of small-sized press, the described mould replacing trolley mould of round transporting between the machine inner module on small-sized press workbench and described mould library module described in each, machine inner module and described mould replacing trolley described in described electrical system control connection, by completing the automatic switching motion of mould of small-sized press to controlling of electrical system.
2) overall system design adopts modularized design pattern, can be by the application requirements that adapts to different occasions of building of disparate modules, flexibility and the adaptability of Hoisting System application, with the current baby press of correspondence obstacle and drawback that at aspects such as structure, layout, application, to automation application, design causes.
3) each modular unit has been applied element and the parts of some quick mold change systems moulding, and for the demand of automatic exchange application, carry out some structural improvement and coupling innovation, with adapt to the instructions for use under automatic mode and meet in machine, the interface requirement of chassis, the collocation of mould storehouse system.
4) the modular design of same use in the design process of basic function module, as machine inner module can be by selecting different structure specification functional part to meet and adapting to different switching requirements, the every warehouse compartment structural member of mould library module and functional parts module, be convenient to the standardization of system and the expansion of warehouse compartment demand.
5) traditional functional part has been carried out to integrated and transformation innovation, as exchange push-pull device at fixed is used the structure etc. of chain drive hook mobile push pull maneuver that realizes mould in guide rail.
6) electrical system provides corresponding control, execution and supervision module according to the modularization of frame for movement, can reserve the interface with forcing press, loading and unloading system, is convenient to implement the structure of production system.
7) at present in forcing press FMS system, be the research of flexible Automatic Production System and apply lessly, the utility model is as mould switching subsystem in forcing press Automatic Production System, for the structure of system provides a kind of economically viable solution.
Accompanying drawing explanation
Fig. 1 is the small-sized press automatic die changing system plane of embodiment mono-;
Fig. 2 is the small-sized press automatic die changing system side view of embodiment mono-;
Fig. 3 is the machine inner module layout of embodiment mono-;
Fig. 4 is the mould replacing trolley front view of embodiment mono-;
Fig. 5 is the mould replacing trolley left view of embodiment mono-;
Fig. 6 is the mould replacing trolley top view of embodiment mono-;
Fig. 7 is the mould library module front view of embodiment mono-;
Fig. 8 is the mould library module left view of embodiment mono-;
Fig. 9 is the mould library module top view of embodiment mono-;
Figure 10 is the front view of the fluctuating orbit A type structure of embodiment mono-;
Figure 11 is the top view of the fluctuating orbit A type structure of embodiment mono-;
Figure 12 is the front view of the fluctuating orbit Type B structure of embodiment mono-;
Figure 13 is the top view of the fluctuating orbit Type B structure of embodiment mono-;
Figure 14 is the guide rail front view with bearing roller of embodiment mono-;
Figure 15 is the guide rail right view with bearing roller of embodiment mono-;
Figure 16 is the guide rail top view with bearing roller of embodiment mono-;
Figure 17 is the guide rail front view of the strap cam bearing of embodiment mono-;
Figure 18 is the guide rail right view of the strap cam bearing of embodiment mono-;
Figure 19 is the guide rail top view of the strap cam bearing of embodiment mono-;
Figure 20 is the shifting formwork track front view of embodiment mono-;
Figure 21 is the shifting formwork track right view of embodiment mono-;
Figure 22 is the shifting formwork track top view of embodiment mono-;
Figure 23 is the chassis transverse shifting system architecture schematic diagram of embodiment mono-;
Figure 24 is the exchange push-pull device at fixed front view of embodiment mono-;
Figure 25 is the exchange push-pull device at fixed top view of embodiment mono-;
Figure 26 is the mould hook front view of embodiment mono-;
Figure 27 is the mould hook left view of embodiment mono-;
Figure 28 is the mould hook top view of embodiment mono-;
Figure 29 is the small-sized press automatic die changing system plane of embodiment bis-;
Figure 30 is the small-sized press automatic die changing system plane of embodiment tri-.
Primary clustering symbol description in figure:
100-mould replacing trolley, 200-machine inner module, 300-mould library module, 400-electrical system, 500-mould, 600-small-sized press,
The little frame of 110-, 120-chassis transverse shifting system, 130-exchanges push-pull device at fixed, 140-the second guide rail, 150-the first shifting formwork track,
210-fluctuating orbit, 220-the first guide rail, 230-alignment pin,
310-mould storehouse framework, 320-the 3rd guide rail, 330-the second shifting formwork track, 340-stop pin, 350-alignment pin,
121-the first drive motors, 122-chain drive-belt, 123-live axle system, the passive wheel shaft of 124-system, 125-ground rail,
131-the second drive motors, 132-mould hook, 1321-mounting blocks, 1322-links up with latch, 1323-floating junction, 1324-cylinder, 1325-guide pad, 133-push-pull chain,
211-bearing roller, 212-track body, 213-oil cylinder, 214-steel ball, 215-cylinder block, 216-sole-plate,
221-bearing roller, 222-camshaft bearing.
The specific embodiment
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Embodiment mono-:
Fig. 1 is the small-sized press automatic die changing system plane of embodiment mono-, and Fig. 2 is the small-sized press automatic die changing system side view of embodiment mono-.As depicted in figs. 1 and 2, the present embodiment has proposed a kind of small-sized press automatic die changing system, comprise for exchanging mould replacing trolley 100 mobile and transmission mould 500, for the machine inner module 200 of having assisted mould 500 to transmit between mould replacing trolley 100 and small-sized press 600, for depositing the mould library module 300 of mould, and for the electrical system 400 of control & monitor mould exchange process; Machine inner module 200 is arranged in small-sized press 600, and mould replacing trolley 100 is removably set between machine inner module 200 and mould library module 300, electrical system 400 control connection machine inner module 200 and mould replacing trolleys 100.
Exemplary, as depicted in figs. 1 and 2, the small-sized press 600 of the present embodiment and mould library module 300 are for arranging in opposite directions, and mould replacing trolley 100 is arranged between small-sized press 600 and mould library module 300, form bilateral switch mode, by the mould 500 of 100 pairs of both sides of mould replacing trolley, exchanged.
Concise and to the point exchange process is as follows:
1, small-sized press 600 is shut down, and system is in mode state to be exchanged;
2, start exchange, small-sized press 600 is unclamped mould 500, and machine inner module 200 starts, and prepares swap status;
3, mould replacing trolley 100 rests in small-sized press 600 places of preparing die change, by the cooperation of machine inner module 200 and mould replacing trolley 100, transfers mould 500 to mould replacing trolley 100;
4, mould replacing trolley 100 is transplanted on mould 500 in mould library module 300;
5, mould replacing trolley 100 is from another new mould of the interior taking-up of mould library module 300;
6, mould replacing trolley 100 returns to small-sized press 600 places, and described new mould is pushed in small-sized press 600, completes first mold and moves into exchange.
Whole exchange process is monitored and is carried out by electrical system 400, the mode of operation of electrical system 400 designs, except automatic mode, somebody's work control model, debugging mode, conveniently under different state models, operate control, in all exchange links, have relevant position checkout gear, condition checkout gear that feedback is provided, system out of service and warning automatically during operation exception, with assurance system and device security simultaneously.If there are many small-sized press need to carry out die change, only need according to above-mentioned steps, control the automatic mold-change that can complete successively many small-sized press by electrical system and move.
Be below the further specific embodiment of the present embodiment, Fig. 3 is the machine inner module layout of embodiment mono-.Shown in Fig. 3, machine inner module 200 comprises fluctuating orbit 210 for jack-up mould 500, for auxiliary mould 500, at push-and-pull exchange process, keeps the first guide rail 220 and the alignment pin 230 for mould 500 is positioned of craspedodrome walking states; Fluctuating orbit 210, the first guide rail 220 and alignment pin 230 are all arranged on the below of mould 500 installation sites of small-sized press 600.
Exemplary, the fluctuating orbit 210 of the present embodiment can be selected A type oil pressure track as shown in Figure 10 and Figure 11 by mould Different Weight grade and dimensions, also can select other fluctuating orbits such as the pneumatic universal track of Type B as shown in Figure 12 and Figure 13.
A type oil pressure track as shown in Figure 10 and Figure 11: bearing capacity is large, adopts bearing type roller structure, and medium-sized and heavy dies is selected, and mould moves along a direction only.Primary structure feature: the moving meter of A type oil pressure track is bearing roller 211, bearing roller 211 centers are used bearing pin to be installed on track body 212; Elevating function is realized by oil cylinder 213 jacking Level tune screws, connects a plurality of oil cylinders 213 carry out jacking by oil pipe.By track termination piece, track structure integral installation is fixed on small-sized press workbench, track structure integral body, under mould, is convenient to accept and is transmitted and jacking mould.
The pneumatic universal track of Type B as shown in Figure 12 and Figure 13: bearing capacity is moderate, the steel ball structure that use to float, middle underloading is applicable, can direction movement, easy to adjust flexibly.Primary structure feature: track load-carrying unit is steel ball 214, be arranged in cylinder block 215, cylinder block 215 is arranged on sole-plate 216 in groups, and above part is installed on small-sized press workbench by termination piece, track structure integral body, under mould, is convenient to accept and is transmitted and jacking mould.
Exemplary, as shown in Fig. 3 and Figure 14 to Figure 19, first guide rail 220 of the present embodiment comprises two track bodies that be arranged in parallel, on the forward surface of described track body, be provided with bearing roller 221(as shown in Figure 14 to Figure 16) or camshaft bearing 222(is as shown in Figures 17 to 19), in die change process, mould 500 is positioned described in being clamped in two and keeps craspedodrome walking states to move between track body, as shown in Figure 3, between fluctuating orbit and alignment pin two track bodies in the first guide rail, fluctuating orbit is for when completing mould exchange preparation, by its jack-up from workbench.Alignment pin can carry out resetting to exchange mould.
Fig. 4 is the mould replacing trolley front view of embodiment mono-, and Fig. 5 is the mould replacing trolley left view of embodiment mono-, and Fig. 6 is the mould replacing trolley top view of embodiment mono-.Mould replacing trolley 100 is movement and the conveyer in mould exchange process, realizes from small-sized press 600 to exchange mould library module 300, carrying, locomotive function, and be one of key modules of the present embodiment small-sized press automatic die changing system.
As shown in Figures 4 to 6, mould replacing trolley 100 comprises dolly framework 110, for driving the chassis transverse shifting system 120 of dolly framework 110 transverse shiftings, for mould 500 being carried out to the exchange push-pull device at fixed 130 of push-and-pull, for carrying and move moulds 500 the second guide rail 140 and the first shifting formwork track 150, exchange push-pull device at fixed 130, the second guide rail 140 and the first shifting formwork track 150 are all arranged on dolly framework 110, and dolly framework 110 is arranged in chassis transverse shifting system 120.
Concrete, second guide rail 140 of the present embodiment can adopt the structural design identical with the first guide rail 220, and the spacing between two track bodies is identical, is convenient to the switching of mould on small-sized press and little frame.
Concrete, chassis transverse shifting system 120 comprises that the first drive motors 121, chain drive-belt 122, live axle are 123, passive wheel shaft is 124 and ground rail 125; Live axle be 123 and passive wheel shaft be 124 to be arranged on the bottom surface of dolly framework 110, dolly framework 110 by live axle be 123 and passive wheel shaft be 124 to be placed on ground rail 125, the first drive motors 121 and chain drive-belt 122 are arranged in dolly framework 110, and it is 123 that the output revolving shaft of the first drive motors 121 connects live axle by chain drive-belt 122.
Figure 23 is the chassis transverse shifting system architecture schematic diagram of embodiment mono-.As shown in figure 23, live axle is 123 to comprise drive sprocket, driving shaft, shaft coupling, flat rail wheel and guide rail wheel, drive sprocket is set on driving shaft, the two ends of driving shaft respectively by a shaft coupling, connect flat rail wheel and guide rail is taken turns, flat rail wheel and guide rail wheel are arranged on ground rail 125, the sheathed drive sprocket of output revolving shaft at the first drive motors 121, by chain drive-belt 122, be connected with drive sprocket again, drive the movement of shuttling back and forth of dolly framework 110 between small-sized press 600 and mould library module 300.
Figure 24 is the exchange push-pull device at fixed front view of embodiment mono-, and Figure 25 is the exchange push-pull device at fixed top view of embodiment mono-.As shown in Figure 24 and Figure 25, exchange push-pull device at fixed 130 comprises the second drive motors 131, for drawing the mould hook 132 of mould 500 and for the push-pull chain 133 of push-and-pull mould hook 132, the output revolving shaft of the second drive motors 131, by push-pull chain 133 connecting mold hooks 132, is exchanging between exchange and mould replacing trolley 100 and mould library module 300 and is carrying out push-and-pull mold actions between small-sized press 600 and mould replacing trolley 100.
Figure 26 is the mould hook front view of embodiment mono-, and Figure 27 is the mould hook left view of embodiment mono-, and Figure 28 is the mould hook top view of embodiment mono-.As shown in FIG. 26 to 27, mould hook 132 comprises mounting blocks 1321, hook latch 1322, floating junction 1323, cylinder 1324 and guide pad 1325, guide pad 1325 is arranged on push-pull chain 133, mounting blocks 1321 is arranged on guide pad 1325, the end face of mounting blocks 1321 offers through hole in the edge of contiguous mould 500, hook latch 1322 can telescopically be plugged in described through hole up and down by floating junction 1323, the piston rod of cylinder 1324 connects floating junction 1323, and cylinder 1324 is connected in electrical system 400 by magnetic valve.
Concrete, as shown in Figure 24 to Figure 28, the mounting blocks 1321 of the mould hook 132 of the present embodiment adopts T-shaped, small-sized press and mould library module in the corresponding both sides of the end face of T-shaped are respectively offered a through hole, and hook latch is all installed in two through hole as mentioned above, floating junction and cylinder, form double bolt structure, while drawing to small-sized press one thruster, use the hook latch near small-sized press one side, while drawing to one thruster of mould library module, use the drag hook latch near mould storehouse mould one side, in the middle of each push-and-pull, hook latch needs return and switches, being convenient to mould hook is combined and disengaging timely with mould, realize bilateral exchange push-and-pull function simultaneously, avoid interference structurally simultaneously.
Exemplary, as shown in Figure 26 to Figure 28,4 axis of guides are housed on guide pad 1325, guide bearing is all equipped with at every axis of guide two ends, above guide bearing mobile guiding that realizes in the groove of push-and-pull guiding is moved, along fixing direction, realize the action that moves forward and backward, realize the push-and-pull function of mould, bear the additional torque of the pulling force generation that hook transmits in push-and-pull process simultaneously.
Certainly, in other embodiments, the present embodiment can also adopt other exchange push-pull device at fixed to draw push-and-pull to mould, as adopted the modes such as electromagnet, binding clasp to be connected with mould, by modes such as cylinders, draws, and just repeats no more herein.
Fig. 7 is the mould library module front view of embodiment mono-, and Fig. 8 is the mould library module left view of embodiment mono-, and Fig. 9 is the mould library module top view of embodiment mono-.As shown in Figure 7 to 9, the mould library module 300 of the present embodiment comprises mould storehouse framework 310, for carrying and move the 3rd guide rail 320 of described mould and the second shifting formwork track 330, the three guide rails 320 and the second shifting formwork track 330, is arranged on mould storehouse framework 310.In addition, on mould library module 300, be also provided with one and prevent for locking after moving into mould stop pin 340 and two alignment pins 350 for mould location that mold-slide comes off.
Concrete, as shown in Fig. 1 and Fig. 9, on the mould storehouse framework of the present embodiment, can be divided into as required a plurality of warehouse compartment modules, in each warehouse compartment module, all install the 3rd guide rail, the second shifting formwork track and alignment pin, for different moulds, deposit, the 3rd guide rail can adopt with reference to the first guide rail and the design of the second guide rail, just repeats no more herein.
Figure 20 is the shifting formwork track front view of embodiment mono-, and Figure 21 is the shifting formwork track right view of embodiment mono-, and Figure 22 is the shifting formwork track top view of embodiment mono-.The first shifting formwork track 150 and the second shifting formwork track 330 adopt the shifting formwork track structure design as shown in Figure 20 to Figure 22, the first shifting formwork track 150 and the second shifting formwork track 330 are connected to mould bottom surface, the end face of the first shifting formwork track 150 and the second shifting formwork track 330 is provided with bearing roller, by bearing roller, be connected on mould bottom surface, further guarantee the low frictional resistance of mold movement.Can also adopt Split type structure to be combined to form the track body of H type structure, further facilitate processing and reduce dimensions, make more compact structure simultaneously.
Concrete, electrical system 400 is for control & monitor exchange process, and electrical system can comprise PLC control system, drive the funtion parts such as governing system, positioning identification system and safety interlock.Wherein, PLC control system provides the control of whole exchange process and pattern, execution and function for monitoring, comprises the parts such as PLC module, electrical equipment, guidance panel and man-machine interface.Drive governing system: comprise chassis transverse shifting governing system and push-pull device at fixed push-and-pull governing system.Positioning identification system: and drive governing system to match to identify corresponding small-sized press station and mould library module station function.Safety interlock: the safety system that in the interlocked control that comprises small-sized press control system, exchanging operation, abnormal protection is controlled and exchanging operation region is invaded.
Exemplary, as shown in Figure 1, the ground rail 125 of the present embodiment is laid on workbench one side of small-sized press 600, mould library module 300 is arranged on small-sized press 600 opposites on the opposite side in ground rail 125, dolly framework 110 comes and goes mobile under the driving of chassis transverse shifting system on ground rail 125, then carries out bivector traction push-and-pull by the 130 pairs of moulds of exchange push-pull device at fixed 500 that arrange on dolly framework 110.
The concrete applicable cases of the present embodiment small-sized press automatic die changing system as above is as follows:
1, small-sized press 600 is shut down, and system is in mode state to be exchanged;
2, start exchange, small-sized press 600 is unclamped mould 500, and fluctuating orbit 210 jack-up are prepared swap status;
3, start chassis transverse shifting system 120, dolly framework 110 is rested in to small-sized press 600 places of preparing die change, the second guide rail 140 and the first guide rail 220 alignment;
4, start exchange push-pull device at fixed 130, mould hook 132 moves to mould 500 junctions, and rises hook latch 1322 and connect, and then mould 500 is moved to dolly framework 110 in small-sized press 600;
5, start chassis transverse shifting system 120, dolly framework 110 is rested in to mould library module 300 places that mould is deposited in preparation, the second guide rail 140 and the 3rd guide rail 320 alignment;
6, start exchange push-pull device at fixed 130, by exchange push-pull device at fixed 130, mould 500 is transplanted in mould library module 300;
7, start chassis transverse shifting system 120, dolly framework 110 is rested in to mould library module 300 places of depositing mould to be installed, align with the second guide rail 140 and the 3rd guide rail 320 at this place;
8, start exchange push-pull device at fixed 130, mould hook 132 moves to mould 500 junctions, and rises another hook latch 1322 and connect, and then mould 500 is moved to dolly framework 110 in mould library module 300;
9, start chassis transverse shifting system 120, dolly framework 110 is rested in to small-sized press 600 places of preparing die change, the second guide rail 140 and the first guide rail 220 alignment;
10, start exchange push-pull device at fixed 130, by exchange push-pull device at fixed 130, mould 500 is transplanted in small-sized press 600;
11, the fluctuating orbit on small-sized press 600 workbench falls, and the binding clasp of small-sized press 600 is clamping mold again, and exchange process finishes, and small-sized press starts starts working.
The action of above-mentioned each parts all can be connected in electrical system carries out control & monitor, if any many small-sized press, needs die change, can realize automatic mold-change with reference to above-mentioned steps 1-11.
Embodiment bis-:
Figure 29 is the small-sized press automatic die changing system plane of embodiment bis-.As shown in figure 29, the difference of the present embodiment and embodiment mono-is, the present embodiment mould library module 300 and small-sized press 600 are arranged on the same side of ground rail 125, are same axis layout.Therefore in the present embodiment, exchange push-pull device at fixed 130 only needs the push-and-pull exchange of single direction, and a hook latch is only set on the mounting blocks of mould hook.
Embodiment tri-:
Figure 30 is the small-sized press automatic die changing system plane of embodiment tri-.As shown in figure 30, the difference of the present embodiment and embodiment bis-is, the present embodiment is unit multimode storehouse switch mode, only for a small-sized press 600.This pattern is the minimum applying unit of automatic switching system, small-sized press 600 and mould library module 300 are same axis layout, this system is suitable for building automatic switching system for unit, realize exchange automatically, be aided with in addition other automatic loading and unloading device and can realize the unmanned operation of single machine production unit, form punching press FMS system.
Certainly, in other embodiments, small-sized press also can be arranged on the both sides of mould replacing trolley simultaneously, just repeats no more herein.
Therefore the utility model has been realized modularization and can have been adjusted flexibly and the utility model object of the full-automatic mould exchange of arranging in pairs or groups according to differential demand.Simultaneously, both can realize any exchange of the many molds of equipment, can realize again the function of exchange successively of multiple devices on line, and reach lifting exchange efficiency, strengthen exchanging safety, and reduce exchanging operation personnel, and meet automated production, even further build the target of stamping flexible production system.
The above is only preferred embodiment of the present utility model; it should be pointed out that for those skilled in the art, do not departing under the prerequisite of the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (10)
1. a small-sized press automatic die changing system, it is characterized in that: comprise for exchanging mould replacing trolley mobile and transmission mould, for the machine inner module of having assisted described mould to transmit between described mould replacing trolley and small-sized press, for depositing the mould library module of mould, and for the electrical system of control & monitor mould exchange process; Described machine inner module is arranged in described small-sized press, and described mould replacing trolley is removably set between described machine inner module and described mould library module, machine inner module and described mould replacing trolley described in described electrical system control connection.
2. small-sized press automatic die changing system as claimed in claim 1, is characterized in that: described machine inner module comprises fluctuating orbit for mould described in jack-up, for auxiliary mould, at push-and-pull exchange process, keeps the first guide rail and the alignment pin for described mould is positioned of craspedodrome walking states; Described fluctuating orbit, the first guide rail and alignment pin are all arranged on the below of the mould installation site of described small-sized press.
3. small-sized press automatic die changing system as claimed in claim 2, is characterized in that: described fluctuating orbit is A type oil pressure track or the pneumatic universal track of Type B.
4. small-sized press automatic die changing system as claimed in claim 1, it is characterized in that: described mould replacing trolley comprises little frame, for driving the chassis transverse shifting system of dolly framework transverse shifting, for described mould being carried out to the exchange push-pull device at fixed of push-and-pull, for carrying and move the second guide rail and the first shifting formwork track of described mould, described exchange push-pull device at fixed, the second guide rail and the first shifting formwork track are all arranged on described little frame, and little frame is arranged in described chassis transverse shifting system.
5. small-sized press automatic die changing system as claimed in claim 4, is characterized in that: described chassis transverse shifting system comprises the first drive motors, chain drive-belt, live axle system, passive wheel shaft system and ground rail; Described live axle system and passive wheel shaft system are arranged on the bottom surface of described little frame, described little frame is placed on described ground rail by described live axle system and passive wheel shaft system, described the first drive motors and chain drive-belt are arranged in described little frame, and the output revolving shaft of described the first drive motors connects described live axle by described chain drive-belt and is.
6. small-sized press automatic die changing system as claimed in claim 4, it is characterized in that: described exchange push-pull device at fixed comprises the second drive motors, the push-pull chain of linking up with and linking up with for mould described in push-and-pull for drawing the mould of described mould, and the output revolving shaft of described the second drive motors connects described mould by described push-pull chain and links up with.
7. small-sized press automatic die changing system as claimed in claim 6, it is characterized in that: described mould hook comprises mounting blocks, hook latch, floating junction, cylinder and guide pad, described guide pad is arranged on described push-pull chain, described mounting blocks is arranged on described guide pad, the end face of described mounting blocks offers through hole in the edge of contiguous mould, described hook latch can telescopically be plugged in described through hole up and down by floating junction, the piston rod of described cylinder connects described floating junction, and described cylinder is connected in described electrical system by magnetic valve.
8. small-sized press automatic die changing system as claimed in claim 1, it is characterized in that: described mould library module comprises mould storehouse framework, for carrying and move the 3rd guide rail and the second shifting formwork track of described mould, described the 3rd guide rail and the second shifting formwork track are arranged on the framework of described mould storehouse.
9. small-sized press automatic die changing system as claimed in claim 8, is characterized in that: on described mould library module, be also provided with one and prevent for locking after moving into mould stop pin and two alignment pins for mould location that mold-slide comes off.
10. small-sized press automatic die changing system as claimed in claim 2, it is characterized in that: described the first guide rail, the second guide rail and/or the 3rd guide rail comprise two track bodies that be arranged in parallel, on the forward surface of described track body, be provided with bearing roller or camshaft bearing, mould described in die change process is positioned described in being clamped in two and moves between track body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320388939.0U CN203460478U (en) | 2013-07-02 | 2013-07-02 | Automatic die exchanging system of small pressing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320388939.0U CN203460478U (en) | 2013-07-02 | 2013-07-02 | Automatic die exchanging system of small pressing machine |
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| Publication Number | Publication Date |
|---|---|
| CN203460478U true CN203460478U (en) | 2014-03-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320388939.0U Withdrawn - After Issue CN203460478U (en) | 2013-07-02 | 2013-07-02 | Automatic die exchanging system of small pressing machine |
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| CN (1) | CN203460478U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103317753A (en) * | 2013-07-02 | 2013-09-25 | 上海松科机械自动化技术有限公司 | Automatic die exchanging system of small pressing machine |
| CN104368668A (en) * | 2014-11-03 | 2015-02-25 | 无锡锡锻机床有限公司 | Double-die-warehouse system of numerical control punching shear production line |
| CN104914829A (en) * | 2015-05-07 | 2015-09-16 | 北京星航机电装备有限公司 | Concrete precast slab production line automatic monitoring system and monitoring method thereof |
| CN106273640A (en) * | 2016-09-27 | 2017-01-04 | 江苏盘古机器人科技有限公司 | There is automatic die changing system and the automatic mold-change method of safety monitoring device |
| CN111069513A (en) * | 2019-12-31 | 2020-04-28 | 中冶重工（唐山）有限公司 | Quick die changing device and method for forging press |
-
2013
- 2013-07-02 CN CN201320388939.0U patent/CN203460478U/en not_active Withdrawn - After Issue
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103317753A (en) * | 2013-07-02 | 2013-09-25 | 上海松科机械自动化技术有限公司 | Automatic die exchanging system of small pressing machine |
| CN103317753B (en) * | 2013-07-02 | 2015-11-18 | 上海松科快换自动化股份有限公司 | Small-sized press automatic die changing system |
| CN104368668A (en) * | 2014-11-03 | 2015-02-25 | 无锡锡锻机床有限公司 | Double-die-warehouse system of numerical control punching shear production line |
| CN104914829A (en) * | 2015-05-07 | 2015-09-16 | 北京星航机电装备有限公司 | Concrete precast slab production line automatic monitoring system and monitoring method thereof |
| CN104914829B (en) * | 2015-05-07 | 2018-07-20 | 北京星航机电装备有限公司 | A kind of concrete prefabricated board assembly line automatic monitored control system and its monitoring method |
| CN106273640A (en) * | 2016-09-27 | 2017-01-04 | 江苏盘古机器人科技有限公司 | There is automatic die changing system and the automatic mold-change method of safety monitoring device |
| CN111069513A (en) * | 2019-12-31 | 2020-04-28 | 中冶重工（唐山）有限公司 | Quick die changing device and method for forging press |
| CN111069513B (en) * | 2019-12-31 | 2021-06-22 | 中冶重工（唐山）有限公司 | Quick die changing device and method for forging press |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: SHANGHAI SONCO QUICK CHANGE SYSTEMS CO., LTD. Free format text: FORMER NAME: SONGKE MECHANICAL AUTOMATION TECH. CO., LTD., SHANGHAI |
|
| CP03 | Change of name, title or address |
Address after: 201201 Shanghai Guo Shou Jing Road, Zhangjiang High Tech Park of Pudong New Area No. 351 Building No. 2 room A638-10 Patentee after: SHANGHAI SONCO QUICK CHANGE SYSTEMS CO., LTD. Address before: 201201, room 500, No. 302 blue wave road, Zhangjiang hi tech park, Shanghai, Pudong New Area Patentee before: Shanghai Sonco Machinery Automation Technology Co., Ltd. |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20140305 Effective date of abandoning: 20151118 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20140305 Effective date of abandoning: 20151118 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |