CN203427161U - Streamline production line for three-dimensional cavity fiber structure enhanced cement machined plate - Google Patents
Streamline production line for three-dimensional cavity fiber structure enhanced cement machined plate Download PDFInfo
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- CN203427161U CN203427161U CN201320489831.0U CN201320489831U CN203427161U CN 203427161 U CN203427161 U CN 203427161U CN 201320489831 U CN201320489831 U CN 201320489831U CN 203427161 U CN203427161 U CN 203427161U
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Abstract
The utility model relates to a streamline production line for a three-dimensional cavity fiber structure enhanced cement machined plate. The streamline production line comprises a raw material storehouse, an auxiliary material chamber, a blending hopper, a transmission line, a curing chamber and a demolding line, wherein material outlets of the raw material storehouse and the auxiliary material chamber are communicated with a material inlet of the blending hopper; a material outlet of the blending hopper is connected with a material feeding part of the transmission line; a material discharging part of the transmission line is connected with the front end of the curing chamber; the tail end of the curing chamber is connected with the front end of the demolding line; the tail end of the demolding line is connected back to the transmission line; therefore, the transmission line, the curing chamber and the demolding line form a cyclic working route. The streamline production line disclosed by the utility model has the advantages that the characteristics of large-scale production and high production efficiency are achieved, the mechanization and automation degree is high, and the labor cost is reduced; the produced three-dimensional cavity fiber structure enhanced cement machined plate is high in rupture strength and bending strength, uniform in thickness, compact in structure and stable in quality; in an application process, the performance of a product is more stable and cannot be affected by the environment.
Description
Technical field
The utility model relates to a kind of streamlined production line of Three Dimensional Cavities fibre structure refinforced cement mechanism plate, refer to specifically adopt a kind of high mechanization, automation method produce Three Dimensional Cavities fibre structure refinforced cement mechanism plate, belong to new material processing equipment field.
Background technology
Along with the development of modern architecture variation, high stratification, building curtain wall is more and more pursued solid and succinct macroplate finishing effect, and the safety of structure of skyscraper has proposed requirement to lighting, standardized curtain wall material.Fiber reinforced cement product is because the features such as its high-strength light, decorative effect are excellent, plasticity is strong are subject to people's concern and favor.
In industry, generally adopt at present the technique of " injection " or " cast " to prepare fiber reinforced cement product, due to the incorgruous distribution of the three-dimensional of fiber in cement products, this method reality is not remarkable for the mechanics enhancing effect of product.Traditional preparation technology adopts half manualization manual operation, and the size of product is very limited, and can only prepare small building member, and cannot carry out scale, standardized production, and workman's intensity is large, and production efficiency is low, properties of product poor stability.
Many producers adopt the technique of laying multi-layer fiber grid cloth or thin slice felt to compensate refinforced cement based articles on this basis, by the two-dimentional directional profile of fiber, improved to a certain extent fiber mechanics utilization ratio, also caused the structure stress of different directions inhomogeneous simultaneously, when the larger plate of preparation size, easily cause cracking, cause large plate rupture strength on the low side, greatly limited its large-scale application and development.
Summary of the invention
For above-mentioned the deficiencies in the prior art part; the utility model provides a kind of production line of Three Dimensional Cavities fibre structure refinforced cement mechanism plate; each link has guaranteed stressedly in large panel structure to be uniformly distributed, stable mechanical property; meet current curtain wall macroplate high-strength light, specification is large and alienable requirement; realize automation, standardization, the large plate of large-scale production curtain wall, production efficiency, properties of product stability significantly improve.
Problem described in the utility model is achieved by the following technical programs: a kind of Three Dimensional Cavities fibre structure refinforced cement mechanism plate streamlined production line, comprises raw material storing storehouse, auxiliary material chamber, mix hopper, transmission line, fog room and demoulding line; The discharging opening of raw material storing storehouse and auxiliary material chamber is all communicated with the feeding mouth of mix hopper; The discharging opening of mix hopper connects charging place of transmission line; Discharging place of transmission line connects the front end of fog room; The tail end of fog room connects the front end of demoulding line; The tail end of the demoulding line transmission line that is linked back, makes to form between transmission line, fog room and demoulding line periodic duty route.
The utility model forms periodic duty route by setting up between transmission line, fog room and demoulding line, effectively enhances productivity, and reduces artificial intensity, impels the cycle operation of production line.
As a kind of improvement project of the present utility model, described transmission line comprises the initial segment, profiled section, curing section and the infrared cut length arranging in turn, the initial segment: comprise supporting plate, conveyer line, the first sucker manipulator, pallet be positioned at conveyer line front end and and conveyer line be arranged in parallel, the first sucker manipulator is between pallet and conveyer line; Profiled section: comprise workbench, and be arranged on the more than one cloth mouth on workbench, workbench front end connects the tail end of conveyer line, and cloth mouth respectively connects the discharging opening of mix hopper by a conveying pipeline, and each cloth mouth side correspondence arranges a scraper plate height limiter; Curing section is positioned at aforementioned workbench rear portion and is connected with workbench; Infrared cut length is positioned at solidifies the rear portion of section and is connected with curing section, and the rear portion of infrared cut length connects fog room.After each cloth mouth, scraper plate height limiter is installed, can accurately control on the one hand every one deck slurry and lay height afterwards, meet different model product for the different requirements of properity, the discharging of cloth mouth can be struck off on the other hand and evenly stall with goods spread out on the ground for sale cloth on planker, secondly unnecessary slurry can also be removed, be guaranteed that the clean nothing of production line is assorted; In line end, infrared ray cutter sweep is set, utilize infrared beams definition cement mechanism plate specification, according to fixed size, cut, cutting tool is fixed on ground, and control its step rate by computer, during cutting and supporting plate keep constant speed, motion in the same way, after each cutting, reset in time.
For ease of the cement plate demoulding, the front end of the workbench of described profiled section is also provided with moulding auxiliary material.Described moulding auxiliary material is PVA coiled material or brown paper, at workbench front end, moulding auxiliary material is set, and can between supporting plate and cement plate, form a skim, and overlay film is for the ease of the cement plate demoulding, and can guarantee the flatness on cement plate surface.
Even for guaranteeing cement mechanism plate structure stress, anti-folding bending strength is high, and aforementioned cloth mouth comprises sheet material ply stratum mouth, filled chamber layer cloth mouth and more than one finish coat cloth mouth; Described profiled section also comprises fleece-laying device, and it is between finish coat cloth mouth and the scraper plate height limiter corresponding with this finish coat cloth mouth.Three-dimensional fiber connector is layed on the finish coat of cloth interruption-forming above, forms Three Dimensional Cavities fibre structure, the three-dimensional orientation of having realized fiber strengthens, and has guaranteed that cement mechanism plate structure stress is even, promotes anti-folding bending strength.
As a kind of improvement project of the present utility model, described profiled section also comprises crimping unit, and crimping unit is positioned at the front portion of last scraper plate height limiter of workbench tail end.The effect of crimping unit is four sides of cement mechanism plate to flatten, and guarantees the rule of shape.
For product guarantees solidification effect, section is solidified in 2/3rds conducts of described transmission line.The utility model using transmission line 2/3rds as solidifying section, more than 40 meters of overall lengths, for the initial set of cement mechanism plate provides the time, prevent in the subsequent operations such as cutting, movement because vibration destroys its configuration of surface or internal structure.
As a kind of improvement project of the present utility model, described auxiliary material chamber comprises water purifying chamber, water reducer chamber, emulsion chamber, active component chamber, antimitotic agent chamber, and auxiliary material chamber and mix hopper are all positioned at indoor; Described raw material storing storehouse comprises two cement storerooms and two fine sand storerooms, is placed in outdoor.
For further enhancing productivity, between described transmission line tail end and fog room, be also provided with multilayer steelframe, the cement mechanism plate after cutting enters multilayer steelframe, the empty place of more whole multilayer steelframe being transported to fog room via track carries out maintenance.The utility model utilizes multilayer steelframe to place the cement mechanism plate after cutting, each multilayer steelframe can be placed 20 cement mechanism plates, large plate after cutting enters after the steelframe of being controlled by self-lift, by the track of connecting fog room and transmission line, realized the automatic transhipment of cement mechanism plate, save a large amount of labour cost, increase substantially production efficiency.
As a kind of improvement project of the present utility model, described demoulding line comprises transport tape, self-lift, the second sucker manipulator, supporting plate cleaning device, fork truck, described manipulator is fixed on transport tape top, described cleaning device is positioned at transport tape afterbody, and described fork truck is transported to supporting plate the initial segment of aforementioned transmission line.
As a kind of improvement project of the present utility model, a slip transition chamber is also set between mix hopper and transmission line, with the flow regime of the per minute 10 maintenance slips that slowly run that turn.
The utility model has the advantages that: large-scale production, the feature that production efficiency is high; mechanization, automaticity are high; reduce labour cost; the anti-folding bending strength of Three Dimensional Cavities fibre structure cement mechanism plate of producing is high; thickness evenly, compact structure, texture be stable; the performance of product in application process is more stable, not affected by environment.
Accompanying drawing explanation
Fig. 1 is technological principle schematic diagram of the present utility model.
Fig. 2 is that transmission line the initial segment, profiled section structure are overlooked enlarged drawing.
Fig. 3 is that enlarged drawing is overlooked in the curing section of transmission line, infrared cut length and maintenance region.
Fig. 4 is that the structure of cement mechanism plate demoulding line is overlooked enlarged drawing.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
As Figure 1-4, a kind of streamlined production line of Three Dimensional Cavities fibre structure refinforced cement mechanism plate, it establishes four raw material storing storehouses altogether in outdoor, middle two storage cement, both sides storage sand, raw material supply when four storage warehouses have guaranteed that production line operates on a large scale, the discreteness of properties of product and outward appearance has also been avoided in the standing stacking of raw material in storehouse simultaneously.
It is in indoor auxiliary material chamber and the mix hopper of arranging; Auxiliary material chamber is used for depositing the auxiliary materials such as water purification, water reducer, emulsion, active component, antimitotic agent.
The below in raw material storing storehouse arranges mix hopper, and the feeding mouth of mix hopper is communicated with simultaneously and is positioned at outdoor raw material storing storehouse and is positioned at indoor auxiliary material chamber; Each raw material after appropriate proportioning in mix hopper uniform stirring, guarantee the uniformity of its compositing formula of compound of each batch, effectively guaranteed the stability of product quality.
One slip transition chamber is set below mix hopper, with the flow regime of the per minute 10 maintenance slips that slowly run that turn; Utilize pipeline that the mixture pump in aforementioned slip transition chamber is delivered to sheet material ply stratum mouth 17, filled chamber layer cloth mouth 15, the first finish coat cloth mouth 12, the second finish coat cloth mouth 10, be transported to the fixed position on transmission line workbench, each cloth mouth is being controlled each layer of consumption of cement mechanism plate, respectively corresponding two-layer finish coat, filled chamber layer and bottom, the thickness of the every one deck of product all can accurately be controlled, prevent that product structure is uneven.
The utility model is put on conveyer line 8 by the first sucker manipulator 6 by the supporting plate 7 that is transported to transmission line the initial segment from the cleaning of demoulding line tail end, can effectively enhance productivity, and reduces artificial intensity, impels the cycle operation of production line.
The utility model arranges moulding auxiliary material 9 at the section start of the workbench of the profiled section of transmission line, can between supporting plate 7 and cement plate, form a skim, described moulding auxiliary material 9 is PVA coiled material or brown paper, the effect of overlay film is for the ease of the cement plate demoulding, and can guarantee the flatness on cement plate surface.
The utility model is the corresponding scraper plate height limiter 11 of installing after each cloth mouth, can accurately control on the one hand every one deck slurry and lay height afterwards, meet different model product for the different requirements of properity, the discharging of cloth mouth can be struck off on the other hand and evenly stall with goods spread out on the ground for sale cloth on supporting plate 7, secondly unnecessary slurry can also be removed, be guaranteed that the clean nothing of production line is assorted.
The utility model is equipped with fleece-laying device 14 in the centre of cloth mouth and scraper plate height limiter 11, three-dimensional fiber connector is layed on the finish coat of cloth interruption-forming above, form Three Dimensional Cavities fibre structure, the three-dimensional orientation of having realized fiber strengthens, guaranteed that cement mechanism plate structure stress is even, promoted anti-folding bending strength.
The utility model was established a crimping unit 18 before being positioned at the scraper plate height limiter 11 of profiled section tail end, in order to four sides of cement mechanism plate are flattened, guaranteed the rule of shape.
The utility model using transmission line 2/3rds as solidifying section 20, more than 40 meters of overall lengths, for the initial set of cement mechanism plate provides the time, prevent in the subsequent operations such as cutting, movement because vibration destroys its configuration of surface or internal structure.
The utility model arranges infrared ray cutter sweep 21 in line end, utilize infrared beams definition cement mechanism plate specification, according to fixed size, cut, cutting tool is fixed on ground, and control its step rate by computer, during cutting and supporting plate keep constant speed, motion in the same way, after each cutting, reset in time.
The cement mechanism plate that the utility model utilizes multilayer steelframe 22 to place after cutting, each multilayer steelframe can be placed 20 cement mechanism plates, large plate after cutting enters after the steelframe of being controlled by self-lift, by the track 23 of connecting fog room and transmission line, realized the automatic transhipment of cement mechanism plate, save a large amount of labour cost, increase substantially production efficiency.
The utility model fog room 24 be placed in outdoor can be by regulating temperature, humidity or directly adopting outdoor mode to carry out maintenance to cement mechanism plate, its space is enough to hold at least 2000 blocks of large plates simultaneously, has guaranteed the generation in enormous quantities of product scale; The cement mechanism plate that the utility model maintenance is good shifts out from fog room automatically via track, enters self-lift 26, and multilayer steelframe 22 is controlled by mechanical driving device, and stepping from top to bottom makes cement mechanism plate start to enter one by one demoulding streamline from steelframe bottom; Cement mechanism plate 28 of the present utility model is taken off from supporting plate by the second sucker manipulator 27, be positioned over a side and wait to enter the process of surface treatment such as follow-up sandblast, polishing, bush-hammered face, sub-light or pickling, supporting plate 7 continues to enter cleaning device 29 forward, and slurry more than supporting plate surface and the moulding auxiliary material laid are removed.
In the utility model, clean clean supporting plate 7 is transported to the initial segment of transmission line by fork truck 30, by the first sucker manipulator 6, put on conveyer line 8, forms supporting plate circulation, and empty multilayer steelframe 22 enters production line transport tape end automatically via track, form steelframe circulation.
Claims (10)
1. a Three Dimensional Cavities fibre structure refinforced cement mechanism plate streamlined production line, is characterized in that, comprises raw material storing storehouse, auxiliary material chamber, mix hopper, transmission line, fog room and demoulding line;
The discharging opening of raw material storing storehouse and auxiliary material chamber is all communicated with the feeding mouth of mix hopper;
The discharging opening of mix hopper connects charging place of transmission line;
Discharging place of transmission line connects the front end of fog room;
The tail end of fog room connects the front end of demoulding line;
The tail end of the demoulding line transmission line that is linked back, makes to form between transmission line, fog room and demoulding line periodic duty route.
2. a kind of Three Dimensional Cavities fibre structure refinforced cement mechanism plate streamlined production line according to claim 1, is characterized in that, described transmission line comprises the initial segment, profiled section, curing section and the infrared cut length arranging in turn,
The initial segment: comprise supporting plate, conveyer line, the first sucker manipulator, pallet be positioned at conveyer line front end and and conveyer line be arranged in parallel, the first sucker manipulator is between pallet and conveyer line;
Profiled section: comprise workbench, and be arranged on the more than one cloth mouth on workbench, workbench front end connects the tail end of conveyer line, and cloth mouth respectively connects the discharging opening of mix hopper by a conveying pipeline, and each cloth mouth side correspondence arranges a scraper plate height limiter;
Curing section is positioned at aforementioned workbench rear portion and is connected with workbench;
Infrared cut length is positioned at solidifies the rear portion of section and is connected with curing section, and the rear portion of infrared cut length connects fog room.
3. a kind of Three Dimensional Cavities fibre structure refinforced cement mechanism plate streamlined production line according to claim 2, is characterized in that, the front end of the workbench of described profiled section is also provided with moulding auxiliary material.
4. according to a kind of Three Dimensional Cavities fibre structure refinforced cement mechanism plate streamlined production line described in claim 2 or 3, it is characterized in that, aforementioned cloth mouth comprises sheet material ply stratum mouth, filled chamber layer cloth mouth and more than one finish coat cloth mouth; Described profiled section also comprises fleece-laying device, and it is between finish coat cloth mouth and the scraper plate height limiter corresponding with this finish coat cloth mouth.
5. according to a kind of Three Dimensional Cavities fibre structure refinforced cement mechanism plate streamlined production line described in claim 2 or 3, it is characterized in that, described profiled section also comprises crimping unit, and crimping unit is positioned at the front portion of last scraper plate height limiter of workbench tail end.
6. according to a kind of Three Dimensional Cavities fibre structure refinforced cement mechanism plate streamlined production line described in claim 2 or 3, it is characterized in that, section is solidified in 2/3rds conducts of described transmission line.
7. a kind of Three Dimensional Cavities fibre structure refinforced cement mechanism plate streamlined production line according to claim 1 and 2, it is characterized in that, described auxiliary material chamber comprises water purifying chamber, water reducer chamber, emulsion chamber, active component chamber, antimitotic agent chamber, and auxiliary material chamber and mix hopper are all positioned at indoor; Described raw material storing storehouse comprises two cement storerooms and two fine sand storerooms, is placed in outdoor.
8. a kind of Three Dimensional Cavities fibre structure refinforced cement mechanism plate streamlined production line according to claim 1 and 2, it is characterized in that, between described transmission line tail end and fog room, be also provided with multilayer steelframe, cement mechanism plate after cutting enters multilayer steelframe, the empty place of more whole multilayer steelframe being transported to fog room via track carries out maintenance.
9. a kind of Three Dimensional Cavities fibre structure refinforced cement mechanism plate streamlined production line according to claim 1 and 2, it is characterized in that, described demoulding line comprises transport tape, self-lift, the second sucker manipulator, supporting plate cleaning device, fork truck, described manipulator is fixed on transport tape top, described cleaning device is positioned at transport tape afterbody, and described fork truck is transported to supporting plate the initial segment of aforementioned transmission line.
10. a kind of Three Dimensional Cavities fibre structure refinforced cement mechanism plate streamlined production line according to claim 1, it is characterized in that, one slip transition chamber is also set between mix hopper and transmission line, with the flow regime of the per minute 10 maintenance slips that slowly run that turn.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320489831.0U CN203427161U (en) | 2013-08-13 | 2013-08-13 | Streamline production line for three-dimensional cavity fiber structure enhanced cement machined plate |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201320489831.0U CN203427161U (en) | 2013-08-13 | 2013-08-13 | Streamline production line for three-dimensional cavity fiber structure enhanced cement machined plate |
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| CN203427161U true CN203427161U (en) | 2014-02-12 |
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| CN201320489831.0U Withdrawn - After Issue CN203427161U (en) | 2013-08-13 | 2013-08-13 | Streamline production line for three-dimensional cavity fiber structure enhanced cement machined plate |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103753697A (en) * | 2013-08-13 | 2014-04-30 | 南京倍立达新材料***工程股份有限公司 | Assembly production line for three-dimensional cavity fiber structure reinforced cement machine-made board |
| CN109605546A (en) * | 2018-12-26 | 2019-04-12 | 贵州好百年住宅工业有限公司 | A kind of extrusion forming fiber cement board extrusion line |
| CN112549281A (en) * | 2020-12-03 | 2021-03-26 | 山东威宝机械有限公司 | Production line of reinforced cement-based foam heat-insulation sound-insulation board |
-
2013
- 2013-08-13 CN CN201320489831.0U patent/CN203427161U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103753697A (en) * | 2013-08-13 | 2014-04-30 | 南京倍立达新材料***工程股份有限公司 | Assembly production line for three-dimensional cavity fiber structure reinforced cement machine-made board |
| CN103753697B (en) * | 2013-08-13 | 2015-09-16 | 南京倍立达新材料***工程股份有限公司 | A kind of Three Dimensional Cavities fibre structure refinforced cement mechanism plate streamlined production line |
| CN109605546A (en) * | 2018-12-26 | 2019-04-12 | 贵州好百年住宅工业有限公司 | A kind of extrusion forming fiber cement board extrusion line |
| CN109605546B (en) * | 2018-12-26 | 2024-05-24 | 贵州百控智能设备有限公司 | Extrusion line for extrusion molding fiber cement board |
| CN112549281A (en) * | 2020-12-03 | 2021-03-26 | 山东威宝机械有限公司 | Production line of reinforced cement-based foam heat-insulation sound-insulation board |
| CN112549281B (en) * | 2020-12-03 | 2022-01-25 | 山东威宝节能科技集团有限公司 | Production line of reinforced cement-based foam heat-insulation sound-insulation board |
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Granted publication date: 20140212 Effective date of abandoning: 20150916 |
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