A kind of extrusion forming fiber cement board extrusion line
Technical field
The present invention relates to field of cement production, especially a kind of extrusion forming fiber cement board extrusion line.
Background technique
Currently used for produce cement plate method substantially there are two types of, one is by formula by raw material prepare stirring after use mould
Made of casting, another kind is to prepare raw material after stirring with extruder through mold extrusion forming by formula.It is domestic at present
The production line of the extrusion forming of outer appearance, production procedure approximately as: by former materials such as sand, cement, flyash and additives
It after material is by formula Weighing, is stirred in one big blender, is then delivered to an extruder and goes to squeeze out cement plate, cement
It after plate squeezes out, is put on a monomer bracket, then several monomer brackets are stacked together, is sent into vaporium and is solidified,
It polishes after solidification, packaging factory.But production has following problem according to the method described above: (1) due to only one blender,
The amount stirred every time is larger, and the material being stirred is sent into extruder and is squeezed out, squeezes out last to the end from first piece of cement plate
The interval time of block cement plate is too long, and certain variation can occur at any time for the quality for stirring material, so water can be seriously affected
The quality of mud plate;(2) since solidification is carried out in vaporium, vaporium is taken up a large area, and be will lead to and is invested excessively high ask
Topic.
Summary of the invention
The object of the present invention is to provide a kind of extrusion forming fiber cement board extrusion line.Present invention design has multiple stir
The machine of mixing can be stirred alternately, improved stirring efficiency, reduced the interval time after each tank raw material is stirred, guarantee cement plate
Quality, and solidify cement plate by way of overlay film, reduce cost of investment.
Technical solution of the present invention: a kind of extrusion forming fiber cement board extrusion line, including raw material stirring system, raw material stir
It mixes and is equipped with transportation system by system, connecting extruder below the tail end of transportation system, extrusion and the reception transmission system of extruder
System connection;Material return system and multiple blenders are provided in the raw material stirring system;The reception Transmission system is by one group of biography
Defeated device joins end to end composition, receives and is equipped with pop-up panel assembly by the front of Transmission system, above the middle part for receiving Transmission system
Equipped with overlay film cutter device, the rear portion for receiving Transmission system, which is equipped with, promotes plate receiving device.
In extrusion forming fiber cement board extrusion line above-mentioned, the raw material stirring system includes cement bin tank, cement bin
Tank connects transport of cement line;It is equipped with fine coal ash cellar tank by the cement bin tank and connects flyash supply line;It further include having sand material
Bucket, sand hopper are connect with sandstone supply line;The transport of cement line is identical with the structure of flyash supply line, includes
The screw conveyor connecting with respective storehouse tank discharge port, bolt conveyer connect a flat scrapper conveyor;The sandstone supply line includes
There is lower end to be set to the oblique scrapper conveyor below sand hopper, oblique scrapper conveyor upper end is connect with a flat scrapper conveyor;The flat scrapper conveyor with
It is connected by scale hooper between each blender;The raw material stirring system further includes cellulose add-on system and additive addition
System.
In extrusion forming fiber cement board extrusion line above-mentioned, the transportation system includes outfeed belt one, outfeed belt
Twin rollers are equipped with below one end, the discharge port of twin rollers is set to the lower part of oblique angle belt, and the below an upper section of oblique angle belt is set
There is outfeed belt two.
In extrusion forming fiber cement board extrusion line above-mentioned, the extruder includes feed hopper, feed hopper and single-screw
The feed inlet of soil kneader connects, and the discharge port of single-screw soil kneader is connect with dispersing device, and dispersing device bottom connects double helix
Extruder, the discharge port of double bolt extruders connect transition extruder head, and transition extruder head connects extrusion die head;The extrusion
Die machine head is straight head;The dispersing device includes breaing up disk, and the installation axle for breaing up disk is connected to motor.
In extrusion forming fiber cement board extrusion line above-mentioned, the extrusion die head includes squeezing out fuselage, extruder
Body is flexibly connected with baffle is squeezed out, and the center for squeezing out baffle is equipped with core frame;The head end of the core frame is external setting.
In extrusion forming fiber cement board extrusion line above-mentioned, the material return system includes cement material return system, flyash
Material return system and sandstone feeding back device;The structure of the cement material return system and flyash material return system includes Blowing stopper,
Blowing stopper connects back to pipe material, and one end of feed back pipeline is connect with Roots blower;The Blowing stopper is equipped with rotation level-sensing device;
The sandstone feeding back device is sandstone screw for returning material.
In extrusion forming fiber cement board extrusion line above-mentioned, by self-lubricating roller or mistake between the neighboring transmission device
Cross roller connection;The self-lubricating roller includes two pieces of installation side plates, and sink is equipped between two pieces of installation side plates, is equipped in sink
Lubricating fluid is additionally provided with one group of roller being set side by side between installation side plate, and the lower part of roller is set in lubricating fluid;It is described
T-type frame is equipped between adjacent roller.
In extrusion forming fiber cement board extrusion line above-mentioned, the overlay film cutter device includes film-covering mechanism and cutting machine
Structure;It include plastic film roller, belt tensioning drum and brush cylinder on the film-covering mechanism;The brush cylinder connection height is adjusted
Regulating device;The height adjustment device includes the bearing block connecting with the installation axle of brush cylinder, and bearing block and guiding axis are living
Dynamic connection, guiding axis are flexibly connected mounting plate.
In extrusion forming fiber cement board extrusion line above-mentioned, the cutting mechanism includes air cylinder support, air cylinder support
Top is equipped with cylinder, and the piston rod of cylinder connects resistance wire bracket after passing through air cylinder support, and resistance wire bracket is equipped with resistance wire;
The air cylinder support is set on guide pipe;The resistance wire is connect with conducting wire.
In extrusion forming fiber cement board extrusion line above-mentioned, the promotion plate receiving device includes two groups of reception devices;Institute
Stating reception device includes mounting rack, and the left and right sides of mounting rack is respectively equipped with a hydraulic cylinder, and the piston rod of hydraulic cylinder passes through biography
Dynamic component is connect with lifter plate, and a grillage is equipped between two lifter plates;Transmission component includes connecting with the piston rod of hydraulic cylinder
Driver plate one, the top of the bottom connection drive rod of driver plate one, the bottom end of drive rod connects driver plate two;Driver plate two connects
Connect lifter plate.
Compared with prior art, the present invention have it is following the utility model has the advantages that
1, in raw material stirring system of the invention, alternately ingredient can be carried out by multiple blenders, can be improved stirring efficiency, is reduced
Each tank raw material be stirred after interval time, guarantee the quality of cement plate;
2, the present invention is by way of overlay film, and by the reaction of the temperature and cement plate itself of environment, a steaming is formed in film
Vapour environment makes its solidification, can avoid the vaporium that enterprise builds large area, substantially reduces cost of investment;
3, in transportation system of the invention, mud refining can be carried out to the raw material after stirring by being provided with twin rollers, and to can in sand
The bulky grain sandstone that can mix is pulverized, and can be avoided injury blender and blocking mold.
4, the present invention is provided with material return system, supply line surplus stock can be returned to storehouse tank or stock ground, and use is very convenient,
Ensure trouble-free operation of the invention;
5, extruder of the invention has two-stage extrusion process, and pug first passes through the extrusion of single-screw soil kneader, then breaks up, then
Squeeze out that obtained cement plate is more uniform by Twin screw extruder, the better quality of gained cement plate;
6, in extruder of the invention straight head design, can effectively ensure that the quality of extrusion molding;
7, it is provided with transition extruder head in extruder of the invention, and by the external setting in core frame part, increases the space of inner cavity,
Reduce resistance;
8, overlay film cutter device of the invention is sustainable when in use carries out automatic film covering to cement plate, and cuts plastic film
Fast, easy to use, work efficiency is high;
9, the present invention is adjustable for the height of the brush cylinder of overlay film, and the mounting height adjusting of cutting mechanism also facilitates, and covers
The distance between film mechanism and cutting assembly are adjustable, so can cover to the cement plate of various different-thickness different lengths
Film;
10, after plastic film of the invention is to bypass belt tensioning drum, then overlay film is carried out, it is ensured that the effect of overlay film;
11, the present invention compensates for techno-absence, novel self-lubricating roller is devised, mainly by installation side plate, sink, lubrication
Liquid, roller, T-type frame and partition are constituted, very simple in structure, and can effective transition cement plate transport, it is very useful;
12, one layer of lubricating film can be will form in roller surface when the use of self-lubricating roller of the invention, reduction can be substantially reduced
Its frictional force between roller also greatly reduces roller deformation of bottom caused by cement plate, to guarantee the matter of cement plate
Amount, carries out transition transport to it while not hurting cement plate;
13, the present invention is provided with two groups of reception devices, and two groups of reception devices can alternately work, and substantially increases reception cement
The working efficiency of item.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention;
Fig. 2 is the attachment structure schematic diagram of raw material stirring system;
Fig. 3 is the enlarged diagram of square region structure in Fig. 2;
Fig. 4 is the enlarged diagram of elliptic region structure in Fig. 2;
Fig. 5 is the structural schematic diagram at the visual angle A in Fig. 2;
Fig. 6 is the partial structurtes enlarged diagram of Fig. 5;
Fig. 7 is the attachment structure schematic diagram of extruder;
Fig. 8 is the structural schematic diagram of extrusion die head;
Fig. 9 is the schematic cross-sectional view of B-B in Fig. 8;
Figure 10 is the structural schematic diagram of cellulose add-on system;
Figure 11 is the structural schematic diagram of additive add-on system;
Figure 12 is the structural schematic diagram of self-lubricating roller;
Figure 13 is the schematic cross-sectional view of C-C in Figure 12;
Figure 14 is the partial structurtes enlarged diagram of Figure 13;
Figure 15 is the attachment structure schematic diagram of transition roller;
Figure 16 is the attachment structure schematic diagram of overlay film cutter device;
Figure 17 is the structural schematic diagram of film-covering mechanism;
Figure 18 is the side structure schematic view of film-covering mechanism;
Figure 19 is the structural schematic diagram of cutting mechanism;
Figure 20 is the attachment structure schematic diagram for promoting plate receiving device;
Figure 21 is the partial structurtes enlarged diagram of Figure 20;
Figure 22 is the partial structurtes enlarged diagram of Figure 21;
Figure 23 is the structural schematic diagram of a grillage.
The label in accompanying drawing is: 1- raw material stirring system, 2- transportation system, 3- extruder, 4- receive Transmission system, 5- is returned
Material system, 6- blender, 7- transmitting device, 8- pop-up panel assembly, 9- overlay film cutter device, 10- promote plate receiving device, 11- water
Hopper dredger tank, 12- transport of cement line, 13- fine coal ash cellar tank, 14- flyash supply line, 15- sand hopper, 16- sandstone supply line,
17- screw conveyor, the flat scrapper conveyor of 18-, the oblique scrapper conveyor of 19-, 20- scale hooper, 21- cellulose add-on system, 22- additive add
Adding system, 23- outfeed belt one, 24- twin rollers, the oblique angle 25- belt, 26- outfeed belt two, 27- feed hopper, 28- single-screw
Soil kneader, 29- dispersing device, 30- Twin screw extruder, 31- transition extruder head, 32- extrusion die head, 33- break up disk,
34- extrusion fuselage, 35- extrusion baffle, 36- core frame, 37- cement material return system, 38- flyash material return system, 39- Blowing stopper,
40- feed back pipeline, 41- Roots blower, 42- rotate level-sensing device, 43- sandstone screw for returning material, 44- self-lubricating roller, 45- mistake
Cross roller, 46- installation side plate, 47- sink, 48- lubricating fluid, 49- roller, 50-T type frame, 51- film-covering mechanism, 52- cutting machine
Structure, 53- plastic film roller, 54- belt tensioning drum, 55- brush cylinder, 56- height adjustment device, 57- air cylinder support, 58- gas
Cylinder, 59- conducting wire, 60- resistance wire bracket, 61- resistance wire, 62- guide pipe, 63- reception device, 64- mounting rack, 65- hydraulic cylinder,
66- transmission component, 67- lifter plate, 68- grillage, 69- driver plate one, 70- drive rod, 71- driver plate two, 72- supporting plate, 73-
Cement plate, 74- support frame, 75- supporting leg, 76- hanging ring, 79- plastic film, 80- partition, the stirring of 81- cellulose fill, and 82- is fine
Dimension is called batch box, 83- booster pump, 84- solenoid valve, 85- additive storehouse tank, 86- additive scale hooper usually.
Specific embodiment
The present invention is further illustrated with reference to the accompanying drawings and examples, but be not intended as to the present invention limit according to
According to.It is the conventional prior of this field for not specifically specified structure or technique.
Embodiment.A kind of extrusion forming fiber cement board extrusion line is constituted as shown in Fig. 1-2 3, including raw material stirring system
1, transportation system 2, connecting extruder 3 below the tail end of transportation system 2, the extrusion of extruder 3 are equipped with by raw material stirring system 1
It is connect with Transmission system 4 is received;Material return system 5 and multiple blenders 6 are provided in the raw material stirring system 1;The reception
Transmission system 4 is joined end to end by one group of transmitting device 7 and is formed, and is received and is equipped with pop-up panel assembly 8 by the front of Transmission system 4, connects
Overlay film cutter device 9 is equipped with above the middle part of collecting/transmitting system 4, the rear portion for receiving Transmission system 4, which is equipped with, promotes plate receiving device 10.
Application method and working principle of the invention:
Raw material stirring system 1 of the invention is stirred raw material, is then sent the raw material after stirring to crowded by transportation system 2
Out in machine 3, extruder 3 squeezes out raw material after obtaining cement batten, and cement batten, which enters, to be received in Transmission system 4, passes receiving
Necessarily be provided with a set of existing servo cutter device above defeated 4 front end of system, fixed length cutting carried out to plate, with when upper pallet fill
Supporting plate can be sent to receiving 4 front end of Transmission system by setting 8, cement plate can on to the cement plate meeting on supporting plate, being located on supporting plate later
Successively by overlay film cutter device 9 and promotion plate receiving device 10, overlay film is carried out respectively and fishplate bar loads, will promote fishplate bar later and fill
Set the 10 device driving hanging out for loading.Transmitting device 7 of the invention refers to common transmission belt transport device,
It is made of conveyer belt, roller and variable-frequency motor etc.;Pop-up panel assembly 8 refers to the structure of Transport support board, by being arranged on bracket, bracket
Idler wheel and transmission belt composition;Blender 6 is preferably frequency conversion drive planetary mixer.The driving electricity of extruder 3 of the invention
Stream carries out closed-loop control with the water supply in proportioner in blender 6, so that extruder 3 is reached desired by controlling water supply
Current value.
It includes cement bin tank 11 that the raw material, which stirs 1 system, and cement bin tank 11 connects transport of cement line 12;The cement bin
It is equipped with fine coal ash cellar tank 13 by tank 11 and connects flyash supply line 14;It further include having sand hopper 15, sand hopper 15 and sandstone
Supply line 16 connects;The transport of cement line 12 is identical with the structure of flyash supply line 14, is to include and respective storehouse tank
The screw conveyor 17 of discharge port connection, bolt conveyer 17 connect a flat scrapper conveyor 18;The sandstone supply line 16 includes
Lower end is set to the oblique scrapper conveyor 19 of 15 lower section of sand hopper, and oblique 19 upper end of scrapper conveyor is connect with a flat scrapper conveyor 18;Described put down is scraped
It is connected by scale hooper 20 between trigger 18 and each blender 6;The raw material stirring system 1 further includes cellulose add-on system
21 and additive add-on system 22.The working principle of raw material stirring 1 is respective screw conveyor 17 respectively by cement bin tank 11
With in fine coal ash cellar tank 13 cement and flyash transport, respectively enter in a flat scrapper conveyor 18;Sandstone in sand hopper 15
It is conveyed into 18 kinds of a flat scrapper conveyor through oblique scrapper conveyor 19, three flat scrapper conveyors 18 transport cement, flyash and sandstone respectively,
Enter in each blender 6 after being weighed by respective scale hooper 20, is stirred.Correspondence is necessarily arranged in flat 18 lower part of scrapper conveyor
Feed opening, end is also equipped with feed back feed opening.Screw conveyor 17 is the transporting equipment with rotary screw;Flat scrapper conveyor
18 structure is similar to the structure of conveyer belt, but is provided with scraper plate on transmission structure and guarantees transport effect.Blender 6 preferably becomes
Frequency driving planetary mixer, the discharge port of blender 6 is controlled with oil cylinder, and installs position sensor, can to valve opening into
Obtained mixture, can be placed on outfeed belt 1 by row control after the completion of stirring.Preferred cement bin tank 1 and fine coal ash cellar
There are two tank 4 is respectively set, the purpose of this design is to increase the storage capacity of raw material, and accelerate the speed of 17 haul of screw conveyor
Degree.Connection type between scale hooper 20 and flat scrapper conveyor 18 and each blender 6, can be convenient for disengaging preferably with flexible cloth bag connection
Material.It is equipped with material-feeding plugboard valve and discharging gate valve respectively in the upper and lower part of scale hooper 20, effect is control charging and discharging.Cellulose
The structure and principle of add-on system 21 are as follows: two celluloses of setting, which stir, fills 81, and alternate agitation, cellulose stirring fills 81 top
Each own one is equipped with the water inlet and a feeding port of control valve, fills a control valve on outlet tube below, then
The import of booster pump 83 is all led to, the pipeline that booster pump 83 exports extends to the top of agitator tank, after being connect with solenoid valve, then with
Cellulose scale hooper 82 connects, and cellulose scale hooper 82 is connect after refilling a solenoid valve with blender 6.Additive add-on system
22 additive storehouse tank 85 is mounted in higher place, which connects additive scale hooper 86 after filling a solenoid valve, often
A running water pipe is arranged in the top of a additive scale hooper 86, and solenoid valve is housed on pipe, under each additive scale hooper 86
Face is connect after filling a solenoid valve with blender 6.Above-mentioned each middle scale hooper is provided with weighing sensor, achievable quantitative claim
Weight, by respective solenoid valve control, and all control valves and weighing sensor are connected with controller.
The transportation system 2 includes outfeed belt 1, twin rollers 24 is equipped with below the end of outfeed belt 1, to roller
The discharge port of machine 24 is set to the lower part of oblique angle belt 25, and the below an upper section of oblique angle belt 25 is equipped with outfeed belt 2 26.This stirring
The technique of the finally obtained mixture next step of system will carry out extrusion molding and obtain cement item, and extrusion equipment is arranged in workshop
It is interior, and this stirring system is arranged in outdoor since volume is big, so needing first to be transported by outfeed belt 1 to obtained mixture
It walks, is then refined mixture with twin rollers 24, eminence is then shipped it to by oblique angle belt 25, then pass through outfeed belt two
26 transport to extrusion equipment.
The extruder 3 includes feed hopper 27, and feed hopper 27 is connect with the feed inlet of single-screw soil kneader 28, single-screw refining
The discharge port of mud machine 28 is connect with dispersing device 29, and 29 bottom of dispersing device connects Twin screw extruder 30, double bolt extruders
30 discharge port connects transition extruder head 31, and transition extruder head 31 connects extrusion die head 32;The extrusion die head 32
For straight head;The dispersing device 29 includes breaing up disk 33, and the installation axle for breaing up disk 33 is connected to motor.Single spiral shell of the invention
It revolves soil kneader 28 and Twin screw extruder 30 is identical with existing equipment structure, one variable-frequency motor of each freedom drives, and with one
A conventional vacuum pump connection.A screw rod is equipped in single-screw soil kneader 28;Two spiral shells are equipped in Twin screw extruder 30
Spinner handle.Specific working mode is: pug enters in feed hopper 27, subsequently into single-screw soil kneader 28 carry out level-one extrusion,
Then extruded stock is extruded from the discharge port of single-screw soil kneader 28, and discharge port is preferably set to rotary cutting horn shape, then dispersion dress
It sets 29 pairs of extrudates to break up, the pug after breaing up enters progress second level extrusion in Twin screw extruder 30, the mud after extrusion
Material is gradually extruding in transition extruder head 31, subsequently into being extruded in extrusion die head 32, to obtain cement batten.
Transition extruder head 31 therein is mainly made of an outer chamber, and effect is that a transient process is extruded into for pug, is guaranteed
Squeeze out quality.Extrusion die head 32 be straight head refer to extrusion die head 32 fuselage inner wall and head head end inner wall it
Between angle be right angle, effect also for guarantee squeeze out quality.The installation axle for breaing up disk 33 is connected to motor;It is described to break up
Disk 33 is set to the discharge outlet of single-screw soil kneader 28.Motor driven breaks up the rotation of disk 7, breaks up 7 rotary course of disk for extruded stock
It is broken up.Motor operation circuit is existing custom circuit, and circuit involved in the present invention and control are the prior art,
Herein without excessively repeating.
My company researcher has found that the head inner cavity of existing extrusion die head is usually all inclined design, and at it
In built-in core frame mould bases, my company passes through many experiments, it is found that although the thinking of this design is to enter extrusion die at pug
Gradually be extruded in head, but real process be pug by the mold of built-in core frame when, since core frame itself occupies mould
Have limited volumetric spaces, pug will must just arrange the volume of core frame by core frame, when extruder extrusion pressure is constant
When, more thrusts can not be obtained to overcome the resistance of mold core and extrusion die inner wall by the pug of core frame, will lead to big
The mold core center that is deposited in of the pug of amount from level to level forms dead zone, eventually leads to extruder overload, cannot achieve extrusion molding.
So it is right angle that the head of my company design, which is a kind of angle between straight head, i.e. fuselage inner wall and head head end inner wall,
When the advantages of designing in this way is that pug passes through head, part pug can be hindered by squeezing out the rectangular area that fuselage and head are formed
Passage path, this part pug are hindering accumulation at region, compacting, and self-assembling formation is conducive to optimal path that pug passes through and inclines
Rake angle.The external actual internal area for increasing die entrance of core frame head end simultaneously, increases entire mould inside space.?
Entire pug is that centre is fast, the slow state in both sides, when intermediate mudflow passes through core frame, speed can drop in head flow process
Low, for the pug on both sides because of the obstruction without core frame, velocity variations very little thus substantially reduces middle part and pug on side
Velocity of liquid assets is poor, when pug by have different angle mold core when, the pug for squeezing out each position in section basically reaches speed
Degree is consistent, to ensure that the quality of extrusion molding.
The extrusion die head 32 includes squeezing out fuselage 34, squeezes out fuselage 34 and is flexibly connected with baffle 35 is squeezed out, and is squeezed out
The center of baffle 35 is equipped with core frame 36;The head end of the core frame 36 is external setting.The control of core frame 36 squeezes out the shape of cement plate,
Principle, which is pug by extruding, to be squeezed out from the extrusion for squeezing out baffle 35, and pug needs to avoid the space of setting core frame 36,
To obtain scheduled cement plate.The head end of the core frame 36 be it is external be arranged refer to core frame 36 head end some be located at squeeze
The outside of baffle 35 out, and the head end of core frame 36 is placed within a limitting casing, this structure as shown in Figure 8.The mesh of this design
Be increase the inner space of entire extrusion die extrusion die, convenient for cement plate high quality form.
The material return system 5 includes cement material return system 37, flyash material return system 38 and sandstone feeding back device;The water
The structure of mud material return system 37 and flyash material return system 38 includes Blowing stopper 39, and Blowing stopper 39 connects back to pipe material 40,
One end of feed back pipeline 40 is connect with Roots blower 41;The Blowing stopper 39 is equipped with rotation level-sensing device 42;The sandstone returns
Material device is sandstone screw for returning material 43.Because cement, flyash and sandstone continue to transport in flat scrapper conveyor 18, at it
End is to form accumulation, at this moment requires material return system 5 and carries out feed back operation.Extra cement is passed through into cement material return system
37 return in cement bin tank 11;Extra flyash is returned in fine coal ash cellar tank 13 by flyash material return system 38;It will be more
Remaining sandstone can be sent by sandstone screw for returning material 43 to stock ground.Cement material return system 37 and flyash material return system 38 need
Pneumatic operated valve is set on corresponding feed back pipeline 40, by switching pneumatic operated valve, Roots blower 41 can respectively to cement and flyash into
Row feed back before feed back, is first dried up the humid air in feed back channel with Roots blower 41, and rotation level-sensing device 42 can be automatic
Detection material is filled, and is filled after the material of feed back, and corresponding Blowing stopper 39 is opened, and material enters feed back pipeline 40, material warp
The effect of Roots blower 41 enters in the tank of storehouse;It is preferred that assisting making in the junction of feed back pipeline 40 and storehouse tank setting deduster
Industry.
It is connected between the neighboring transmission device 7 by self-lubricating roller 44 or transition roller 45;The self-lubricating roller 44
Including two pieces of installation side plates 46, it is equipped with sink 47 between two pieces of installation side plates 46, is equipped with lubricating fluid 48 in sink 47, side is installed
One group of roller being set side by side 49 is additionally provided between plate 46, the lower part of roller 49 is set in lubricating fluid 48;The adjacent roller
T-type frame 50 is equipped between cylinder 49.It is formed because receiving Transmission system 4 and being joined end to end by one group of transmitting device 7, and transmitting device 7
The technique on side is different, and required travelling speed is different, and transmitting device 7 refers to conventional conveyer belt transport device, freshly extruded molding
Cement plate not yet solidifies, so needing self-lubricating roller 44 or the connection of transition roller 45, wherein the structure of transition roller 45 is
Conventional structure.The course of work of self-lubricating roller 44 is:, can gradually at the end of cement plate transports fastly from first conveyer belt
It transports on roller 49, roller 49 can rotate, because its underpart is set in lubricating fluid 48 in rotation process, so 49 surface of roller
It will form one layer of lubricating film, while lubricating fluid 48 is also brought to cement plate bottom with roller 49, lubricating fluid 48 can keep water
Certain wettability is arranged at mud plate bottom, reduces its frictional force between roller 49, makes to greatly reduce roller 49 to cement plate
At deformation of bottom, and reduce cement plate by being moved up and down when roller 49 caused by malformation, ensure that cement plate
Structure and shape stabilization, after cement plate is transported on roller 49 of the invention completely from first conveyer belt, cement
Plate can also will continue to transport a distance forward because inertia is there are certain speed, this section of distance allows the one small of cement plate enough
On section to second conveyer belt, second conveyer belt can transport cement plate, into next technique.To guarantee cement
Plate will not be stagnated in the present invention, can be by these rollers 49 from first conveyer belt between second transmission belt when installation
Slightly it is obliquely installed gradually downward.It is preferred that the lower part 1/3 of roller 49 is located in lubricating fluid 48.The effect of T-type frame 50 is to subtract
Gap between small adjacent roller 49, the stability of reinforced cement board during transportation.And because cement plate bottom lubricates
The presence of liquid, T-type frame 50 will not influence the movement of cement plate.Partition can also be set in sink 47, be convenient for one layer one
The addition lubricating fluid of layer.
The overlay film cutter device 9 includes film-covering mechanism 51 and cutting mechanism 52;It include modeling on the film-covering mechanism 51
Expect film roller 53, belt tensioning drum 54 and brush cylinder 55;The brush cylinder 55 connects height adjustment device 56;The height
Regulating device 56 includes the bearing block connecting with the installation axle of brush cylinder 55, and bearing block is flexibly connected with guiding axis, guiding
Axis is flexibly connected mounting plate.Overlay film cutter device 9 does the operation that overlay film is carried out to cement plate, in use, by extrusion molding
One piece one piece of cement plate meeting is successively transmitted on transmitting device 7, and cement plate can be successively from structure of film 51 and cutting
Pass through below mechanism 52, the meeting of structure of film 51 carries out overlay film to the cement plate of lower section, and cutting mechanism 52 can be right when overlay film is completed
Plastic film is cut off, and is completed to the overlay film of cement plate, and cement plate, which continues to be transferred into lifting rack device, later is loaded,
Crane passes through driving hanging out after filling cement plate.Specific cement plate can first pass through spray head pair before transporting on transmitting device 7
Cement plate top surface water spray, so when cement plate passes through below structure of film 51, laid out from plastic film roller 53 and around
The plastic film for crossing belt tensioning drum 54 and brush cylinder 55 can lean on the weight adsorption of its own and brush cylinder 55 in cement plate
Top surface and both sides, cement plate continues to transport with transmitting device 7 at the same time, when under the cement plate to cutting mechanism 52 of lasting overlay film
Fang Shi, overlay film is completed, while cutting mechanism 52 cuts off film, because having between structure of film 51 and cutting mechanism 52 certain
Distance, so film has preferable adhesive force on cement plate, the plastic film for cutting off end can be because of complete absorption of adsorbing and be self-possessed
On cement plate, the overlay film to the cement plate is completed.Because of at regular intervals, substantially 30-40cm between two pieces of cement plates, so
When completing first piece of cement plate overlay film cutting, the plastic film in brush cylinder 55 can cover automatically again is added in next piece of cement plate
On, this process does not need manual intervention.So when using this overlay film cutting mechanism, it is only necessary to entering the of transmitting device 2
One piece of cement plate overlay film carries out manual intervention, and subsequent cement plate can carry out overlay film and cutting automatically.Cut-sytle pollination can be by artificial
It completes, is save the cost, is preferably carried out automatically controlling with conventional electric control system controls.The both ends of brush cylinder 55 respectively with
One height adjustment device 8 connects, and height adjustment device 8 can be adjusted, and controls the mounting height of brush cylinder 55, i.e. hairbrush
The distance between roller 55 and transmitting device 2 are suitable for carrying out film coating operation to the cement plate of different-thickness.Plastics in mechanism
The installation axle of film roller 53, belt tensioning drum 54 and brush cylinder 55 is all to be installed on laminating machine by the support plate with bearing
On frame.The mounting plate of height adjustment device 56 is connect with overlay film rack, and guiding axis is helicitic texture.Bearing block and guiding axis
Between and guiding axis and mounting plate between be flexibly connected by one piece of platelet-like structure of end with bolt, guiding axis is worn
It crosses in mounting plate, it can be locked by bolt, by by adjusting installation site of the guiding axis in mounting plate
Adjust the mounting height of bearing block, that is, the height of brush cylinder 55.
The cutting mechanism 52 includes air cylinder support 57, and the top of air cylinder support 57 is equipped with cylinder 58, the piston of cylinder 58
Bar connects resistance wire bracket 60 after passing through air cylinder support 57, and resistance wire bracket 60 is equipped with resistance wire 61;58 bracket of cylinder
On guide pipe 62;The resistance wire 61 is connect with conducting wire 59.There are two guide pipe 62 is set, be provided at two cutting frames it
Between.Air cylinder support 57 is fixed by bolt and guide pipe 16, and air cylinder support 57 can be slided along guide pipe 16, adjustable to cut
The distance between cutting mill structure 52 and structure of film 51, so this overlay film cutter device 9 is suitable for the cement plate of different length
Overlay film is cut.The specific cutting process of cutting mechanism 52 is: carrying out electrified regulation to resistance wire 61, cylinder 58 starts, gas
The piston rod of cylinder 58 pushes resistance wire bracket 60 that resistance wire 61 is driven to move downward, when the resistance wire 16 of high temperature contacts film, meeting
Melt film rapidly to be cut off, after cutting, by solenoid valve control cylinder 58, the piston rod of cylinder 58 is retracted
Complete primary cutting.By practice, cylinder 58 is preferably SC63 Standard Cylinder.Heating to resistance wire 61 is by by resistance wire
The positive and negative anodes that the conducting wire 59 of 61 two head ends connects power supply respectively are realized.The resistance wire 61 of mechanism and the mounting means of conducting wire 59
Be: resistance wire 61 and conducting wire 59 are set among hollow adjustment bar, are rotated and are fixed each by a bolt, and adjustment bar is set to resistance
It is fixed on silk bracket 60 by insulating base and nut.One group of installation pin hole preferably is set in the bottom of cutting frame.Mounting pin
Hole is arranged to the different hole of row height, when cutting frame is connected on transmitting device 7, by selecting different mounting pins
Cutting mechanism 52 can be carried out the installation of different height, be suitable for cutting mechanism 52 to different-thickness cement plate overlay film by hole
Cutting.
The promotion plate receiving device 10 includes two groups of reception devices 63;The reception device 63 includes mounting rack 64, installation
The left and right sides of frame 64 is respectively equipped with a hydraulic cylinder 65, and the piston rod of hydraulic cylinder 65 is connected by transmission component 66 and lifter plate 67
It connects, a grillage 68 is equipped between two lifter plates 67;Transmission component 66 includes the driver plate connecting with the piston rod of hydraulic cylinder 65
One 69, the top of the bottom connection drive rod 70 of driver plate 1, the bottom end of drive rod 70 connects driver plate 2 71;Driver plate two
71 connection lifter plates 67.Bar grillage 68 is existing structure, and being includes one group of support frame, one group of support of external connection of support frame
Leg, supporting leg are placed on lifter plate, and the top of grillage 68 is connected with hanging ring.This promotion plate receiving device 10 is filled across transmission
It sets and is arranged on 7, transmitting device 7 is moved to a direction, cement item is transported according to certain time beat, with reception device 63
The activity time of fishplate bar is identical, and setting can be worked alternatively by two groups of reception devices 63, improves working efficiency.The tool of reception device 63
Body running process is hydraulic system and electric system cooperating, can also manual control, passed when being placed on cement item on supporting plate
It is transported on defeated device 7, when cement item is transported to 63 middle part of reception device, transmitting device 7 stops transport, and two hydraulic cylinders 65 are synchronous
Starting drives lifter plate 67 to raise a grillage 68, stops after raising 68 a distance of a grillage, my company by transmission component 66
What it is according to the setting of the thickness of cement item is to raise 205mm every time, i.e. preferably the distance between two groups of adjacent supports framves, at this
During raising, the support frame of grillage 68 can lift supporting plate, i.e., the cement item reception on supporting plate is placed in first layer branch
On support, this state can refer to Fig. 4, then repeatedly the step for, the cement item that will be transported on transmitting device 7, from top to bottom according to
Secondary reception is on each layer of support frame of grillage 68.After bar grillage 68 receives cement item, hung away i.e. by hanging ring
It can.It is the first group of reception device 63 first passed through when first transporting cement by transmitting device 7 that two groups of reception devices 63, which work alternatively,
Fishplate bar is carried out, after the completion of fishplate bar, the grillage 68 for filling cement item is hung away, 65 return of hydraulic cylinder is that next round work is quasi-
It is standby, it is at this moment worked by the grillage 68 of second group of reception device 63, such two groups of reception devices 63 work alternatively, and improve work
Make efficiency.The transmission process of transmission component 66 is the piston of hydraulic cylinder 65 according to connection relationship, the transmission process of transmission component 66
Bar will drive driver plate 1, drive rod 70, driver plate 2 71 and lifter plate 67 and move.Realize hydraulic cylinder 65 to lifter plate 67
Transmission.Preferably it can be equipped with guide rod in the two sides of mounting rack 64, guide rod passes through lifter plate 67, drives in this way in hydraulic cylinder 65
During lifter plate 67 carries out elevating movement, guide rod can play the guiding role.