CN203426064U - Full-automatic magnetic flux detection and magnet separation device - Google Patents
Full-automatic magnetic flux detection and magnet separation device Download PDFInfo
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- CN203426064U CN203426064U CN201320493425.1U CN201320493425U CN203426064U CN 203426064 U CN203426064 U CN 203426064U CN 201320493425 U CN201320493425 U CN 201320493425U CN 203426064 U CN203426064 U CN 203426064U
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- 230000004907 flux Effects 0.000 title claims abstract description 81
- 238000001514 detection method Methods 0.000 title claims abstract description 22
- 238000000926 separation method Methods 0.000 title abstract description 6
- 238000011084 recovery Methods 0.000 claims abstract description 14
- 229920005479 Lucite® Polymers 0.000 claims description 3
- 239000004579 marble Substances 0.000 claims description 3
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 230000002950 deficient Effects 0.000 description 6
- 230000016507 interphase Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000002159 abnormal effect Effects 0.000 description 3
- 229910001172 neodymium magnet Inorganic materials 0.000 description 3
- QJVKUMXDEUEQLH-UHFFFAOYSA-N [B].[Fe].[Nd] Chemical compound [B].[Fe].[Nd] QJVKUMXDEUEQLH-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000000105 evaporative light scattering detection Methods 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
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Abstract
The utility model relates to a full-automatic magnetic flux detection and magnet separation device, which comprises a working platform, wherein the working platform is provided with at least one automatic feeding device, a magnetic flux detection device and two automatic collecting devices; the automatic feeding device comprises a feeding air cylinder and a magnet fixing bracket; the magnetic flux detection device comprises a magnetic flux detection coil and a magnetic flux instrument; each automatic collecting device comprises a recovery air cylinder and a recovery track. By adopting the full-automatic magnetic flux detection and magnet separation device, the full-automatic magnetic-flux detection of a large number of magnets can be realized, the magnets in different magnetic-flux areas can be automatically collected and separated in a non-collision manner, so that not only can the production efficiency be improved and the manpower be saved, but also the collision of the magnets can be avoided.
Description
Technical field
The utility model relates to a kind of full-automatic detection magnetic flux and magnet sorting device, particularly a kind of full-automatic detection of magnetic flux of small-size slice type magnet and self-feeding thereof, rewinding, sorting unit.
Background technology
Rare earth permanent-magnetic material is a kind of performance function material, Nd-Fe-B permanent magnet is widely used, the requirement of its performance is also more and more higher, permanent magnet performance check more intuitively method only has two kinds: the one, and surface field check, the 2nd, magnetic flux check, at present extensive use be the method for magnet flux detection.The general enterprises modes that adopt artificial sampling observation more, labor intensive and time, production efficiency is low, and along with the development trend of electronic device is meticulous direction, the appearance and size of neodymium iron boron magnetic body product also requires more and more less, and the neodymium iron boron product of small size, complex contour occupies most market shares.At present, the device of existing automatic detection magnetic flux, still need to detect magnetic flux by manual after permanent magnet is divided into single magnet, the process of compiling is also manual, not only efficiency is low for this, do not reach the efficiency requirement that a large amount of magnets all detect, and,, due to the magneticaction between magnet, often there is attracting each other due to magnet in compiling in process of magnet, moment attracts to break up magnet, or the repulsion of magnet, is ejected magnet and can not proper alignment, even can crush, eject the situation of hurting sb.'s feelings.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of full-automatic detection magnetic flux and magnet sorting device, has realized the functions such as the full-automatic detection of magnet magnetic flux and self-feeding thereof, rewinding, data demonstration, flux areas sorting.
The function of this device is by the identical permanent magnet permanent magnet bar that interphase distribution automatically pulls together vertically of a plurality of magnetizing directions by a kind of, by automatic feeding, by permanent magnet bar auto Segmentation, be magnet monolithic, be transported in the middle of flux detecting coil, behind location, measure flux value, choice criteria according to programming flux value, by different automatic collecting devices, collect without collision respectively the permanent magnet in each flux areas, reformulate and meet the different permanent magnet bars that require, realize the magnet sorting of different flux areas.
The technical scheme that the utility model solves the problems of the technologies described above is as follows: a kind of full-automatic detection magnetic flux and magnet sorting device, comprising: a workbench, and described workbench is provided with:
At least one automatic feeding, described automatic feeding comprises feeding cylinder and magnet fixed mount, described automatic feeding is used for a kind of by the identical permanent magnet permanent magnet bar that interphase distribution automatically pulls together vertically of a plurality of magnetizing directions, by automatic feeding, from permanent magnet bar, automatically take out a slice, be transported in the middle of flux detecting coil, and location;
A magnetic flux detecting apparatus, described magnetic flux detecting apparatus comprises flux detecting coil and fluxgraph, described magnetic flux detecting apparatus for measure automatic feeding and transport and locate after the flux value of monolithic magnet;
Two automatic collecting devices, described automatic collecting device comprises recovery cylinder and reclaims track, described automatic collecting device is according to the choice criteria of programming flux value, by different automatic collecting devices, collect respectively the permanent magnet monolithic in each flux areas, reformulate and meet the different permanent magnet bars that require, realize the magnet sorting function of different flux areas, magnet can collisionlessly automatically be collected in and reclaim in track, has especially comprised the separation and collection of certified products and defective work;
Wherein, described magnet fixed mount is fixed on workbench, its one end is connected with feeding cylinder, the other end is connected with flux detecting coil, described flux detecting coil is arranged on the central area of workbench, described fluxgraph is arranged at the edge of workbench, and described recovery track is connected with flux detecting coil, and described recovery cylinder is connected with recovery track.
On the basis of technique scheme, the utility model can also be done following improvement.
Further, also comprise: touch-screen, described touch-screen is placed in by workbench, and described touch-screen is connected with each device by circuit line, realize whole program startup, stop, flux areas range of choice is set, the statistics of each region inner magnet number, alarm indication, device reset;
Further, also comprise: control electronic box, described control electronic box is connected with touch-screen, in described control electronic box, be provided with PLC control circuit and warning circuit, the prompt tone of zones of different product can be set, the especially alarm of defective work prompting, and automatically collect, handled easily personnel process abnormal in time.
Further, described feeding cylinder can be transported gear or conveyer belt is replaced, be preferably conveyer belt, when feeding cylinder is when transporting gear or conveyer belt, magnet can be transported to diverse location, and number that can unconfined setting flux areas scope, also can configure automatic collecting device at any time in the both sides of conveyer belt, the number of automatic collecting device can, more than 1, be collected the magnet of zones of different.
Further, the center of described flux detecting coil is provided with marble or lucite seat surface.
The beneficial effects of the utility model are: realized the identical permanent magnet permanent magnet bar that interphase distribution automatically pulls together vertically of a plurality of magnetizing directions, be divided into magnet monolithic, be transported in the middle of flux detecting coil, location survey flux value, choice criteria according to programming flux value, reformulate to meet the different permanent magnet bars that require, realizing different flux areas magnets can collisionless automatic collection; This makes after magnet sorting still can proper alignment and the phenomenon that magnet collision can not occur or jump out, can be efficiently, mass detection magnetic flux, saved manpower and time, and shortened the delivery cycle of product, guaranteed the safe handling of magnet.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of full-automatic detection magnetic flux of the utility model and magnet sorting device;
In accompanying drawing, the list of parts of each label representative is as follows:
1, workbench, 2, automatic feeding, 21, feeding cylinder, 22, magnet fixed mount, 23, permanent magnet bar, 24, magnet, 3, magnetic flux detecting apparatus, 31, flux detecting coil, 32, fluxgraph, 4, automatic collecting device, 41, reclaim cylinder, 42, reclaim track, 5, touch-screen, 6, control electronic box.
The specific embodiment
Below in conjunction with accompanying drawing, principle of the present utility model and feature are described, example, only for explaining the utility model, is not intended to limit scope of the present utility model.
Embodiment 1
As shown in Figure 1, a kind of full-automatic detection magnetic flux and magnet sorting device, comprising: a workbench 1, and described workbench 1 is provided with:
At least one automatic feeding 2, described automatic feeding 2 comprises feeding cylinder 21 and magnet fixed mount 22, described automatic feeding 2 for by a kind of by the identical permanent magnet permanent magnet bar that interphase distribution automatically pulls together vertically of a plurality of magnetizing directions, by automatic feeding 2, from permanent magnet bar, automatically take out a slice, be transported in the middle of flux detecting coil 31, and location;
A magnetic flux detecting apparatus 3, described magnetic flux detecting apparatus 3 comprises flux detecting coil 31 and fluxgraph 32, described magnetic flux detecting apparatus 3 for measure automatic feeding 2 and transport and locate after the flux value of monolithic magnet;
Two automatic collecting devices 4, described automatic collecting device 4 comprises recovery cylinder 41 and reclaims track 42, described automatic collecting device 4 is according to the choice criteria of programming flux value, by different automatic collecting devices, collect respectively the permanent magnet monolithic in each flux areas, reformulate and meet the different permanent magnet bars that require, realize the magnet sorting function of different flux areas, magnet can collisionlessly automatically be collected in and reclaim in track 41, has especially comprised the separation and collection of certified products and defective work;
Wherein, described magnet fixed mount 22 is fixed on workbench 1, its one end is connected with feeding cylinder 21, the other end is connected with flux detecting coil 31, described flux detecting coil 31 is arranged on the central area of workbench 1, described fluxgraph 32 is arranged at the edge of workbench 1, and described recovery track 42 is connected with flux detecting coil 31, and described recovery cylinder 42 is connected with recovery track 41.
Further, also comprise: touch-screen 5, it is other that described touch-screen 5 is placed in workbench 1, and described touch-screen 5 is connected with each device by circuit line, realize whole program startup, stop, flux areas range of choice is set, the statistics of each region inner magnet number, alarm indication, device reset;
Further, also comprise: control electronic box 6, it is other that described control electronic box 6 is placed in workbench 1, be connected with touch-screen 5, in described control electronic box 6, be provided with PLC control circuit and warning circuit, the prompt tone of zones of different product can be set, the especially alarm of defective work prompting, and automatically collect, handled easily personnel process abnormal in time.
Further, described feeding cylinder 21 can be transported gear or conveyer belt is replaced, be preferably conveyer belt, when feeding cylinder is when transporting gear or conveyer belt, magnet can be transported to diverse location, and number that can unconfined setting flux areas scope, also can configure automatic collecting device at any time in the both sides of conveyer belt, the number of automatic collecting device can, more than 1, be collected the magnet of zones of different.
Further, described flux detecting coil 31 center is provided with marble or lucite seat surface.
By a kind of, by the identical permanent magnet permanent magnet bar 23 that interphase distribution automatically pulls together vertically of a plurality of magnetizing directions, put into magnet fixed mount 22, by feeding cylinder 21, from permanent magnet bar 23, automatically take out a slice magnet 24, be transported in the middle of flux detecting coil 31, and location, by fluxgraph 32, measured the flux value of monolithic magnet 24, measurement result is presented on fluxgraph 32, according to different number ranges, on touch-screen 5, shows statistical magnitude; Choice criteria according to programming flux value, by different automatic collecting devices 4, collect respectively the permanent magnet monolithic in each flux areas, reformulate and meet the different permanent magnet bars 23 that require, realize the sorting function of the different flux areas of magnet in batches, magnet can collisionlessly automatically be collected in and reclaim in track 42, and collect in magnet tubes, especially comprised the separation and collection of certified products and defective work; Touch-screen 5 is connected by circuit Xian Yuge mechanism, realize whole program startup, stop, the operation such as flux areas range of choice is set, the statistics of each region inner magnet number, alarm indication, device reset; Controlling in electronic box 6 is PLC control circuit, and contains warning circuit, and the prompt tone of zones of different product can be set, the especially alarm of defective work prompting, and automatically collect, handled easily personnel process abnormal in time.
By adopting the utility model can realize efficiently the flux detection of magnet in enormous quantities and the function of the collisionless automatic collection sorting of magnet, saved manpower and time, shortened the delivery cycle of product, guaranteed the safe handling of magnet.
The foregoing is only preferred embodiment of the present utility model, not in order to limit the utility model, all within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.
Claims (5)
1. full-automatic magnetic flux and the magnet sorting device of detecting, is characterized in that, comprising: a workbench, and described workbench is provided with: at least one automatic feeding, described automatic feeding comprises feeding cylinder and magnet fixed mount; A magnetic flux detecting apparatus, described magnetic flux detecting apparatus comprises flux detecting coil and fluxgraph; Two automatic collecting devices, described automatic collecting device comprises recovery cylinder and reclaims track;
Wherein, described magnet fixed mount is fixed on workbench, its one end is connected with feeding cylinder, the other end is connected with flux detecting coil, described flux detecting coil is arranged on the central area of workbench, described fluxgraph is arranged at the edge of workbench, and described recovery track is connected with flux detecting coil, and described recovery cylinder is connected with recovery track.
2. a kind of full-automatic detection magnetic flux according to claim 1 and magnet sorting device, is characterized in that, also comprises: touch-screen, and described touch-screen is placed in by workbench, and described touch-screen is connected with each device by circuit line.
3. a kind of full-automatic detection magnetic flux according to claim 1 and magnet sorting device, is characterized in that, also comprises: control electronic box, described control electronic box is connected with touch-screen, in described control electronic box, is provided with PLC control circuit and warning circuit.
4. a kind of full-automatic detection magnetic flux according to claim 1 and magnet sorting device, is characterized in that, described feeding cylinder can be transported gear or conveyer belt is replaced.
5. a kind of full-automatic detection magnetic flux according to claim 1 and magnet sorting device, is characterized in that, the center of described flux detecting coil is provided with marble or lucite seat surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320493425.1U CN203426064U (en) | 2013-08-13 | 2013-08-13 | Full-automatic magnetic flux detection and magnet separation device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320493425.1U CN203426064U (en) | 2013-08-13 | 2013-08-13 | Full-automatic magnetic flux detection and magnet separation device |
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| CN203426064U true CN203426064U (en) | 2014-02-12 |
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| CN201320493425.1U Expired - Lifetime CN203426064U (en) | 2013-08-13 | 2013-08-13 | Full-automatic magnetic flux detection and magnet separation device |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104007404A (en) * | 2014-06-10 | 2014-08-27 | 何华琼 | Automatic detection fluxgraph |
| CN104007403A (en) * | 2014-06-10 | 2014-08-27 | 何华琼 | Magnetic flux automatic detector |
| CN104198965A (en) * | 2014-09-05 | 2014-12-10 | 山东大学 | Automatic test system for testing magnetism of micro-injected magnetic components |
| CN104550050A (en) * | 2015-01-14 | 2015-04-29 | 山东大学 | Cylindrical injection-molding magnet magnetic flux online detection device and detection method |
| CN105203974A (en) * | 2015-10-15 | 2015-12-30 | 杭州科德磁业有限公司 | Automatic detection device and detection method for trapezoidal alnico magnetic flux |
| CN105974337A (en) * | 2016-05-11 | 2016-09-28 | 湖南省联众科技有限公司 | Automatic magnetic flux detection system |
| CN106670129A (en) * | 2016-08-29 | 2017-05-17 | 杭州科德磁业有限公司 | Automatic marking, spacer feeding, stacking, magnetic flux measuring system for magnetic steel |
| CN108686984A (en) * | 2018-05-16 | 2018-10-23 | 绵阳西磁磁业有限公司 | A kind of device and method of permanent magnet magnetism automatic sorting |
| CN113458017A (en) * | 2020-03-30 | 2021-10-01 | 天津博雅全鑫磁电科技有限公司 | High-precision full-automatic neodymium iron boron magnetic flux detection and separation method and equipment |
| CN113663938A (en) * | 2021-08-26 | 2021-11-19 | 王雨新 | Sorting apparatus is collected to intelligence of medical science inspection sample |
| CN115938776A (en) * | 2022-12-14 | 2023-04-07 | 苏州圆格电子有限公司 | Neodymium iron boron magnet production optimization method and system |
-
2013
- 2013-08-13 CN CN201320493425.1U patent/CN203426064U/en not_active Expired - Lifetime
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104007403A (en) * | 2014-06-10 | 2014-08-27 | 何华琼 | Magnetic flux automatic detector |
| CN104007404A (en) * | 2014-06-10 | 2014-08-27 | 何华琼 | Automatic detection fluxgraph |
| CN104198965A (en) * | 2014-09-05 | 2014-12-10 | 山东大学 | Automatic test system for testing magnetism of micro-injected magnetic components |
| CN104550050B (en) * | 2015-01-14 | 2017-02-01 | 山东大学 | Cylindrical injection-molding magnet magnetic flux online detection device and detection method |
| CN104550050A (en) * | 2015-01-14 | 2015-04-29 | 山东大学 | Cylindrical injection-molding magnet magnetic flux online detection device and detection method |
| CN105203974A (en) * | 2015-10-15 | 2015-12-30 | 杭州科德磁业有限公司 | Automatic detection device and detection method for trapezoidal alnico magnetic flux |
| CN105974337B (en) * | 2016-05-11 | 2018-09-25 | 湖南省联众科技有限公司 | Magnetic flux automatic checkout system |
| CN105974337A (en) * | 2016-05-11 | 2016-09-28 | 湖南省联众科技有限公司 | Automatic magnetic flux detection system |
| CN106670129A (en) * | 2016-08-29 | 2017-05-17 | 杭州科德磁业有限公司 | Automatic marking, spacer feeding, stacking, magnetic flux measuring system for magnetic steel |
| CN108686984A (en) * | 2018-05-16 | 2018-10-23 | 绵阳西磁磁业有限公司 | A kind of device and method of permanent magnet magnetism automatic sorting |
| CN108686984B (en) * | 2018-05-16 | 2023-11-03 | 绵阳西磁磁业有限公司 | Device and method for automatically sorting magnetism of permanent magnet |
| CN113458017A (en) * | 2020-03-30 | 2021-10-01 | 天津博雅全鑫磁电科技有限公司 | High-precision full-automatic neodymium iron boron magnetic flux detection and separation method and equipment |
| CN113663938A (en) * | 2021-08-26 | 2021-11-19 | 王雨新 | Sorting apparatus is collected to intelligence of medical science inspection sample |
| CN113663938B (en) * | 2021-08-26 | 2023-03-14 | 王雨新 | Sorting apparatus is collected to intelligence of medical science inspection sample |
| CN115938776A (en) * | 2022-12-14 | 2023-04-07 | 苏州圆格电子有限公司 | Neodymium iron boron magnet production optimization method and system |
| CN115938776B (en) * | 2022-12-14 | 2023-12-19 | 苏州圆格电子有限公司 | Neodymium-iron-boron magnet production optimization method and system |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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Granted publication date: 20140212 |
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| CX01 | Expiry of patent term |