A kind of pipe tower ring flange group is to frock
Technical field
The utility model belongs to the communication equipment technical field, relates to the build process of communication base station or communication tower, is specifically related to the tooling device of a kind of flange component group of pipe tower to use.
Background technology
In economic society today of high speed development day by day, the communication technology is just carrying out covering fast and oneself's innovation as the important technology of core comprehensively, and especially mobile communication technology, more play an important role.
In the process that covers comprehensively and reform in mobile communication, communication base station construction as infrastructure is one of major project, in order to improve the technical merit of base station, intensity from architecture of base station and the ability of bearing load, the execution conditions of installing require and build a station speed and later stage operation maintenance and anti-unexpected ability etc. are also constantly being carried out about the technological innovation of base station.The pipe tower type base station is lightweight with it, take up an area the advantages such as little, cost is low and easy to maintenance just in its use field progressively for four jiaos of Xing Dai traditional base station technology.Existing existing pipe tower production process, normally at first for the designing requirement of a certain pipe tower, design corresponding Special frock device, it is mainly used in tower pipe flange group to the location with connecting plate and welding, and producing a parent tube tower needs the welding of 3-7 cover frock for different section pipe fittings usually.Due to the construction of base station because of the addressing of building a station, environment, the difference of engineering parameter requirement and each designing unit's design style, the pipe tower designed is not quite similar, such as pipe tower caliber, every section tower length of tube, the flange size, the parameters such as section, for designing different pipe towers, all need to make different frocks for managing the production of tower pipe fitting, can produce a large amount of tooling devices in the process of therefore producing at the pipe tower, and these tooling devices can only be for the production of same tower, utilization rate is lower thereby produce the pipe tower production can not be applied to other, even if the production of same base station, also usually because of the difference of bottom and top dimension, need different tooling devices, must also can cause the expensive and a large amount of waste in production.
The utility model content
The utility model is in order to solve existing specialized type pipe tower ring flange group to the disposable use cost height of tooling device, wasting large deficiency, a kind of general adjustable pipe tower ring flange group has been proposed to frock, for the tower pipe that will manage tower and ring flange group to together with being positioned at, so that tower pipe and ring flange convenient welding.
The technical solution of the utility model is: a kind of pipe tower ring flange group is to frock, it is characterized in that, comprise guide assembly and ring flange tool component, described guide assembly comprises the first guide rail, the ring flange tool component comprises and corresponding the second guide rail of the first guide rail and fixed disk, described fixed disk comprises that described the second guide rail is fixedly connected with fixed disk for being bolted the through hole of ring flange, and described the second guide rail and the first guide rail are of coupled connections.
Further, above-mentioned through hole is radial through-hole groove on fixed disk, to be applicable to the ring flange of different-diameter.
Further, above-mentioned through-hole groove comprises the first through-hole groove group and the second through-hole groove group, and described the first through-hole groove group comprises four through-hole grooves, and the adjacent through-holes groove is mutually 90 °, and described the second through-hole groove group comprises six through-hole grooves, and the adjacent through-holes groove is mutually 60 °.
The beneficial effects of the utility model are: tooling device of the present utility model, by adopting the technical scheme of rail mounted structure, has solved the problem of a set of tooling device for the tower pipe flange welding of different length; Adopt adjustable through-hole groove fixed flange simultaneously, make tooling device of the present utility model can also be applied to the tower pipe flange group pair of different tube diameters.Practical scale design, further improved constructing operation efficiency in addition.In sum, tooling device of the present utility model is compared with the fixed tooling device of tradition, a set of equipment goes for different tube diameters, different pipe range and different ring flange sizes, tower pipe flange and the connecting plate welding of model pipe tower, has improved operating efficiency when reducing costs.
The accompanying drawing explanation
Fig. 1 is that pipe tower ring flange group of the present utility model is to the tool structure schematic diagram;
Fig. 2 is another visual angle view of frock shown in Fig. 1.
Description of reference numerals: guide assembly 1, the first guide rail 11, pedestal 12, ring flange tool component 2, the second guide rails 21, fixed disk 22, stiffener 23.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described further.
As illustrated in figs. 1 and 2, a kind of pipe tower ring flange group of the present embodiment will be for the tower pipe of managing tower and the location of ring flange to frock.Purpose is to solve the problem of the deficiency that the high waste of the disposable use cost of existing specialized type pipe tower tool for welding equipment is large.The pipe tower ring flange group of the present embodiment is to frock, comprise guide assembly 1 and ring flange tool component 2, guide assembly 1 comprises the first guide rail 11, ring flange tool component 2 comprises and corresponding the second guide rail 21 of the first guide rail 11 and fixed disk 22, described fixed disk 22 comprises for being bolted the through hole of ring flange, the second guide rail is fixedly connected with fixed disk, and described the second guide rail 21 and the first guide rail 11 are of coupled connections.The first guide rail and the second guide rail are of coupled connections and refer to that the second guide rail is corresponding with the first guide rail, can on the first guide rail, move.The number of aperture of the through hole on above-mentioned fixed disk and position of opening and need the through hole of ring flange of welding corresponding, can by bolt by ring flange fixing with fixed disk on.
Because the tower pipe for different size need to adopt the ring flange of different disk tracks usually, in order to adapt to this difference, the present embodiment further through hole is set to radial through-hole groove on fixed disk, and through-hole groove is specifically slotted along the ring flange radial radiation centered by the center of circle of the ring flange fixed.The ring flange that is mainly used at present the pipe tower has two kinds, a kind ofly comprises four through hole bolts hole, and the line at any two adjacent through hole bolt hole centers of circle and ring flange center is mutually 90 °; Another kind comprises six through hole bolts hole, and the line at any two adjacent through hole bolt hole centers of circle and ring flange center is mutually 60 °.For the tooling device at the present embodiment when this two kinds of ring flanges applicable equally, the through-hole groove of the present embodiment is provided with the first through-hole groove group and the second through-hole groove group, the first through-hole groove group comprises four through-hole grooves, the adjacent through-holes groove is mutually 90 °, described the second through-hole groove group comprises six through-hole grooves, and the adjacent through-holes groove is mutually 60 °.In order to reduce the opening number of through-hole groove, to reduce the workload of Fixture Design, above-mentioned the first through-hole groove group and the second through-hole groove group can share two through-hole grooves.Share design after two through-hole grooves as shown in Figure 3, described through-hole groove lay respectively at 12 o'clock, 2 o'clock, 3 o'clock, 4 o'clock, 6 o'clock, 8 o'clock, 9 o'clock and 10 o'clock direction.
In the above-described embodiment, in order to improve the versatility of tooling device, designed the many places adjustable structure, this design has increased the debugging difficulty of equipment when reducing design cost, has produced the work such as a large amount of repetition measurements.In order to overcome this defect, following examples have further proposed improvement project, are specially:
One, guide assembly 1 comprises pedestal 12, for making guide rail, with respect to ground, keeps certain height, is convenient to welding operation; Two, the ring flange frock comprises stiffener, and this stiffener welds between the second guide rail and fixed disk, for making fixed disk and the second guide rail, forms stable triangular structure; Three, on the through-hole groove of the fixed disk of ring flange frock with scale, scale is for the auxiliary positioning ring flange, makes the center of the ring flange tower tube hub that more easily aligns.
The tooling device of above-described embodiment is by adopting rail mounted structure and practical scale design, the tooling device of this embodiment is compared with the fixed tooling device of tradition, realized that a set of equipment is applicable to tower pipe flange and the connecting plate welding of different tube diameters, different pipe range and different ring flange size model pipe tower, has improved operating efficiency when reducing costs.
Those of ordinary skill in the art will appreciate that, embodiment described here is in order to help reader understanding's principle of the present utility model, should be understood to that protection domain of the present utility model is not limited to such special statement and embodiment.Those of ordinary skill in the art can make various other various concrete distortion and combinations that do not break away from the utility model essence according to disclosed these technology enlightenments of the utility model, and these distortion and combination are still in protection domain of the present utility model.