CN103464950B - A kind of pipe tower frock - Google Patents
A kind of pipe tower frock Download PDFInfo
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- CN103464950B CN103464950B CN201310418596.2A CN201310418596A CN103464950B CN 103464950 B CN103464950 B CN 103464950B CN 201310418596 A CN201310418596 A CN 201310418596A CN 103464950 B CN103464950 B CN 103464950B
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- ring flange
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Abstract
A kind of pipe tower frock of the present invention comprises guide assembly and ring flange tool component, described guide assembly comprises the first guide rail, ring flange tool component comprises second guide rail corresponding to the first guide rail and fixed disk, fixed disk is arranged radial through-hole groove, to be applicable to the ring flange of different-diameter.Beneficial effect of the present invention is the technical scheme by adopting rail mounted structure, solves the problem that a set of tooling device welds for the tower pipe flange of different length.In addition practical scale design, further increases constructing operation efficiency.In sum, tooling device of the present invention is compared with conventional fixed-type tooling device, a set of equipment goes for tower pipe flange and the connecting plate welding of different tube diameters, different pipe range, connecting plate welding position difference and different ring flange size model pipe towers, improves operating efficiency while reducing costs.
Description
Technical field
The invention belongs to technical field of communication equipment, relate to the build process of communication base station or communication tower, be specifically related to the tooling device of a kind of pipe tower assembly welding.
Background technology
In today of economic society high speed development day by day, the communication technology is just carrying out covering fast and oneself's innovation as the important technology of core comprehensively, and especially mobile communication technology, more plays an important role.
In the process that mobile communication covers comprehensively and reforms, based on the communication base station construction of facility be one of major project, in order to improve the technical merit of base station, from the ability of the intensity architecture of base station and bearing load, the execution conditions installed require and build a station speed and later stage operation maintenance and anti-unexpected ability etc. is also constantly being carried out about the technological innovation of base station.The advantages such as pipe tower type base station is lightweight with it, it is little to take up an area, cost is low and easy to maintenance just in its use field progressively for four angle-style for traditional base station technology.Existing existing pipe tower production process, normally first for the designing requirement of a certain pipe tower, design corresponding Special frock device, its be mainly used in tower pipe flange group to the location of connecting plate with weld, producing a base tube tower needs 3-7 to overlap the welding of frock for different section pipe fitting usually.Because the construction of base station is because of addressing of building a station, environment, the difference of engineering parameter requirement and each designing unit design style, the pipe tower designed is not quite similar, such as pipe tower caliber, every section of tower length of tube, flange size, section, the parameters such as connecting plate position, for the pipe tower that design is different, all need to make the production of different frocks for pipe tower pipe fitting, therefore a large amount of tooling devices can be produced in the process of pipe tower production, and these tooling devices can only be used for the production of same tower, the lower pipe tower that can not be applied to other that thus produces of utilization rate is produced, even if the production of same base station, also usually different tooling devices is needed because of the difference of bottom and top dimension, also the high cost in production and a large amount of wastes can must be caused.
Summary of the invention
The present invention, in order to solve the large deficiency of existing specialized type pipe tower tool for welding equipment single use cost height waste, proposes a kind of general adjustable pipe tower welding tooling, for the tower pipe of pipe tower and ring flange and connecting plate being welded together.
Technical scheme of the present invention is: a kind of pipe tower frock, it is characterized in that, comprise guide assembly and ring flange tool component, described guide assembly comprises the first guide rail, ring flange tool component comprises second guide rail corresponding to the first guide rail and fixed disk, described fixed disk comprises the through hole for being bolted ring flange, and described second guide rail is fixedly connected with fixed disk, and described second guide rail and the first guide rail are of coupled connections.
Further, described through-hole groove radial is arranged on fixed disk, to be applicable to the ring flange of different-diameter.。
Further, above-mentioned through-hole groove comprises the first through-hole groove group and the second through-hole groove group, and described first through-hole groove group comprises four through-hole grooves, and adjacent through-holes groove is in 90 ° mutually, and described second through-hole groove group comprises six through-hole grooves, and adjacent through-holes groove is mutually 60 °.
Further, above-mentioned pipe tower frock also comprises connecting plate tool component, and described connecting plate tool component comprises three guide rail and the fixed head corresponding to the first guide rail, and described fixed head is fixedly connected with the 3rd guide rail, locates for auxiliary connection board.
Above-mentioned connecting plate tool component also comprises supporting component, for support tower pipe.
The hold-down nut that above-mentioned supporting component specifically comprises studdle and is fixedly connected with the 3rd guide rail, described studdle and hold-down nut are of coupled connections for the height according to tower pipe diameter adjustment studdle.
Beneficial effect of the present invention is: tooling device of the present invention, by adopting the technical scheme of rail mounted structure, solves the problem that a set of tooling device welds for the tower pipe flange of different length; Adopt can movement on guide rail connecting plate welding tooling faced by diverse location need the tower pipe being welded to connect plate time can flexible modulation, adopt adjustable through-hole groove fixed connecting plate simultaneously, make tooling device of the present invention can also be applied to tower pipe connecting plate and the ring flange welding of different tube diameters.In addition practical scale design, further increases constructing operation efficiency.In sum, tooling device of the present invention is compared with conventional fixed-type tooling device, a set of equipment goes for tower pipe flange and the connecting plate welding of different tube diameters, different pipe range, connecting plate welding position difference and different ring flange size model pipe towers, improves operating efficiency while reducing costs.
Accompanying drawing explanation
Fig. 1 is pipe tower welding tooling structure principle chart of the present invention;
Fig. 2 is pipe tower ring flange welding tooling structure principle chart of the present invention;
Fig. 3 is another multi-angled view of frock shown in Fig. 2;
Fig. 4 is pipe tower connecting plate welding tooling structure principle chart of the present invention;
Fig. 5 is the side view of the frock shown in Fig. 4.
Description of reference numerals: guide assembly 1, the first guide rail 11, pedestal 12, ring flange tool component 2, second guide rail 21, fixed disk 22, stiffener 23, connecting plate tool component the 3, three guide rail 31, fixed head 32, through-hole groove 321, supporting component 33, studdle 331, hold-down nut 332.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described further.
As shown in Figure 1, Figure 2 with described in Fig. 3, the tower pipe and ring flange, connecting plate that are used for the construction of pipe tower weld together by a kind of pipe tower frock of the present embodiment.Object is the problem solving the large deficiency of existing specialized type pipe tower tool for welding equipment single use cost height waste.The pipe tower frock of the present embodiment, comprise guide assembly 1 and ring flange tool component 2, guide assembly 1 comprises the first guide rail 11, ring flange tool component 2 comprises second guide rail 21 corresponding to the first guide rail 11 and fixed disk 22, described fixed disk 22 comprises the through hole for being bolted ring flange, second guide rail is fixedly connected with fixed disk, and described second guide rail 21 and the first guide rail 11 are of coupled connections.First guide rail and the second guide rail are of coupled connections and refer to that the second guide rail is corresponding to the first guide rail, can move on the first guide rail.The number of aperture of the through hole on above-mentioned fixed disk is corresponding with needing the through hole of the ring flange welded to position of opening, can be fixed ring flange with on fixed disk by bolt.
Owing to usually needing the ring flange adopting different dish footpath for the tower pipe of different size, in order to this difference can be adapted to, through hole is set to radial through-hole groove 321 on fixed disk by the present embodiment further, and through-hole groove 321 is specifically slotted along ring flange radial radiation centered by the center of circle of fixing ring flange.The ring flange being mainly used in pipe tower at present has two kinds, and one comprises four through hole bolts hole, and the line at any two adjacent through-holes bolt hole centers of circle and ring flange center is in 90 ° mutually; Another kind comprises six through hole bolts hole, and the line at any two adjacent through-holes bolt hole centers of circle and ring flange center is mutually 60 °.In order to when in the face of this two kinds of ring flanges, the tooling device of the present embodiment is applicable equally, the through-hole groove 321 of the present embodiment is provided with the first through-hole groove group and the second through-hole groove group, first through-hole groove group comprises four through-hole grooves 321, adjacent through-holes groove 321 is in 90 ° mutually, described second through-hole groove group comprises six through-hole grooves 321, and adjacent through-holes groove 321 is mutually 60 °.In order to reduce the opening number of through-hole groove 321, to reduce the workload of Fixture Design, the first above-mentioned through-hole groove group and the second through-hole groove group can public two through-hole grooves.Share the design after two through-hole grooves as shown in Figure 3, described through-hole groove lay respectively at 12 o'clock, 2 o'clock, 3 o'clock, 4 o'clock, 6 o'clock, 8 o'clock, 9 o'clock and 10 o'clock direction.
As shown in Figure 4 and Figure 5, be interconnected to form rock-steady structure because pipe tower is generally many group tower pipes, common such as three pipe tower structures, and in order to make tower pipe be connected to form this rock-steady structure, need the sidewall weld connecting plate at tower pipe.The tooling device of the present embodiment is welded to connect plate scheme with providing a kind of accurately location and standardization on tower pipe, the program comprises connecting plate tool component 3, described connecting plate tool component 3 comprises three guide rail 31 corresponding to the first guide rail 11 and fixed head 32, fixed head 32 is fixedly connected with the 3rd guide rail 31, locates for auxiliary connection board.According to the difference of pipe turriform formula, such as the difference of single-pipe tower and three pipe towers, the welding quantity of connecting plate, angle and position are also not quite similar, but described connecting plate all need weld perpendicular to tower tube-surface tangent line, the tooling device of the present embodiment can regulate the position of connecting plate tool component (realizing by regulating the position of connecting plate tool component on guide rail) according to different demands, and just vertical with corresponding tower tube-surface tangent line when connecting plate being fitted on fixed head by the position of adjustment fixing plate, can be used for connecting plate accurately to locate.Because soldered tower pipe is all heavier, if just fixed head may be made to offset by fixed head support tower pipe, cause welding defective, in order to avoid the generation of this situation, the tooling device of the present embodiment comprises supporting component 33 further, this supporting component is fixedly connected with the 3rd guide rail, for support tower pipe.Accordingly, in order to realize being suitable for the tower pipe of different tube diameters, this supporting component is adjustable design, can according to the height of the different adjustment supporting component of caliber.Because this supporting component object is support tower pipe, so this supporting component also can be fixedly connected with the pedestal 12 of the first guide rail.For the ease of understanding, there is provided a kind of detailed description of the invention of supporting component below: the hold-down nut 332 that supporting component 33 specifically comprises studdle 331 and is fixedly connected with the 3rd guide rail, described studdle 331 is of coupled connections for the height according to tower pipe diameter adjustment studdle with hold-down nut 332.If the change of tower pipe diameter range greatly, fixed head can also adopt Multi-stage adjustable to design, concrete scheme such as multiple fixed head is stacked together, on fixed head, corresponding position has through-hole groove, adjacent fixed head can be fixed together through the through-hole groove of adjacent two fixed heads by set bolt, when set bolt unclamps, adjacent fixed head can slide within the scope of through-hole groove in horizontal sliding, this design makes the adjustable range of fixed head expand, and goes for the tower pipe connecting plate welding of more Large Diameter Pipeline scope.The multilevel design of current employing two or three fixed heads can meet Production requirement usually.
In the above-described embodiment, in order to improve the versatility of tooling device, devise many places adjustable structure, this design adds the debugging difficulty of equipment while reducing design cost, creates the work such as a large amount of repetition measurements.In order to overcome this defect, following examples further provide improvement project, are specially:
One, the three pipe towers due to current are popular, and above-mentioned fixed head is preferably combined to form two fixed heads of the V-structure of handstand, and the angle of described two fixed heads is 60 °; The through-hole groove of two, fixed head arranges scale, for the fast positioning and adjustment of fixed head, owing to being no matter the tower pipe of which kind of caliber, fixed head points to the central axis of tower pipe all the time, namely be move up in the footpath of tower tube section circle when fixed head regulates, therefore this scale is preferably be suitable for tower pipe radius (namely fixed head top edge is to the distance of connecting plate intersection); Three, supporting component arranges graduation indication, identical with the through-hole groove principle of fixed head, this graduation indication is preferably be suitable for tower pipe radius; Four, fixed head comprises magnetic quick-fixing assembly, for fixing soldered connecting plate, this quick-fixing assembly comprises absorption magnetite and high-speed switch, described high-speed switch comprises opening and closing two states, when the switch is opened, connecting plate can be adsorbed on fixed head by magnetite, when the switch is closed, the suction-operated of magnetite to connecting plate weakens, and is conducive to connecting plate like this and removes easily after welding completes; Five, guide assembly 1 comprises pedestal 12, for making guide rail keep certain height relative to ground, is convenient to welding operation; Six, ring flange frock comprises stiffener, and this stiffener welds between the second guide rail and fixed disk, forms stable triangular structure for making fixed disk and the second guide rail; With scale on the through-hole groove of seven, the fixed disk of ring flange frock, scale is used for auxiliary positioning ring flange, is more easily alignd tower tube hub in the center of ring flange.
The tooling device of above-described embodiment by adopt rail mounted structure, can the connecting plate welding tooling of movement on guide rail, adjustable through-hole groove fixed connecting plate and practicality scale design, make the tooling device of this embodiment compared with conventional fixed-type tooling device, achieve tower pipe flange and connecting plate welding that a set of equipment is applicable to different tube diameters, different pipe range, connecting plate welding position difference and different ring flange size model pipe towers, while reducing costs, improve operating efficiency.
Those of ordinary skill in the art will appreciate that, embodiment described here is to help reader understanding's principle of the present invention, should be understood to that protection scope of the present invention is not limited to so special statement and embodiment.Those of ordinary skill in the art can make various other various concrete distortion and combination of not departing from essence of the present invention according to these technology enlightenment disclosed by the invention, and these distortion and combination are still in protection scope of the present invention.
Claims (9)
1. a pipe tower frock, it is characterized in that, comprise guide assembly and ring flange tool component, described guide assembly comprises the first guide rail, ring flange tool component comprises second guide rail corresponding to the first guide rail and fixed disk, described fixed disk comprises the through-hole groove for being bolted ring flange, and described second guide rail is fixedly connected with fixed disk, and described second guide rail and the first guide rail are of coupled connections; Described pipe tower frock also comprises connecting plate tool component, and described connecting plate tool component comprises three guide rail and the fixed head corresponding to the first guide rail, and described fixed head is fixedly connected with the 3rd guide rail, locates for auxiliary connection board; Described fixed head is provided with through-hole groove.
2. a kind of pipe tower frock according to claim 1, is characterized in that, the through-hole groove radial on described fixed disk, to be applicable to the ring flange of different-diameter.
3. a kind of pipe tower frock according to claim 2, it is characterized in that, through-hole groove on described fixed disk comprises the first through-hole groove group and the second through-hole groove group, described first through-hole groove group comprises four through-hole grooves, adjacent through-holes groove is in 90 ° mutually, described second through-hole groove group comprises six through-hole grooves, and adjacent through-holes groove is mutually 60 °.
4. a kind of pipe tower frock according to claim 3, is characterized in that, described second through-hole groove group and public two through-hole grooves of the first through-hole groove group.
5. a kind of pipe tower frock according to claim 1, it is characterized in that, described connecting plate tool component also comprises supporting component, for support tower pipe.
6. a kind of pipe tower frock according to claim 5, it is characterized in that, the hold-down nut that described supporting component specifically comprises studdle and is fixedly connected with the 3rd guide rail, described studdle and hold-down nut are of coupled connections for the height according to tower pipe diameter adjustment studdle.
7. a kind of pipe tower frock according to claim 1, is characterized in that, the through-hole groove of described fixed head comprises scale, described scale with the tower pipe radius size that is suitable for match.
8. a kind of pipe tower frock according to claim 1, is characterized in that, described fixed head is two fixed heads of the V-structure being combined to form handstand, and the angle of described two fixed heads is 60 °.
9. a kind of pipe tower frock according to claim 1, is characterized in that, described fixed head comprises magnetic quick-fixing assembly, for fixing soldered connecting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310418596.2A CN103464950B (en) | 2013-05-22 | 2013-09-13 | A kind of pipe tower frock |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310194275 | 2013-05-22 | ||
| CN201310194275.9 | 2013-05-22 | ||
| CN201310418596.2A CN103464950B (en) | 2013-05-22 | 2013-09-13 | A kind of pipe tower frock |
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| Publication Number | Publication Date |
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| CN103464950A CN103464950A (en) | 2013-12-25 |
| CN103464950B true CN103464950B (en) | 2015-11-04 |
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| CN201310418596.2A Active CN103464950B (en) | 2013-05-22 | 2013-09-13 | A kind of pipe tower frock |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3432192A (en) * | 1965-02-05 | 1969-03-11 | Asahi Chemical Ind | Steel pipe tower using steel pipe joints and method for assembling the same |
| CN201511223U (en) * | 2009-09-30 | 2010-06-23 | 新疆新能钢结构有限责任公司 | Roller-hoop tower frame pairing device |
| CN201922219U (en) * | 2010-12-24 | 2011-08-10 | 常德质中电通讯设备制造有限公司 | Tooling die for manufacturing communication three-pipe tower |
| CN201960485U (en) * | 2011-04-15 | 2011-09-07 | 山东中铁华盛机械有限公司 | Assembly platform of wed pipe of steel pipe tower |
| CN202015923U (en) * | 2011-04-28 | 2011-10-26 | 青岛海斯壮铁塔有限公司 | Special mold for connecting plate rivet welding of steel tube tower |
| CN202240286U (en) * | 2011-09-09 | 2012-05-30 | 王加龙 | Automatic hydraulic shrink pack machine of transformer radiator |
| CN203380535U (en) * | 2013-05-22 | 2014-01-08 | 四川擎烽通信有限责任公司 | Pipe tower flange plate pairing tool |
-
2013
- 2013-09-13 CN CN201310418596.2A patent/CN103464950B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3432192A (en) * | 1965-02-05 | 1969-03-11 | Asahi Chemical Ind | Steel pipe tower using steel pipe joints and method for assembling the same |
| CN201511223U (en) * | 2009-09-30 | 2010-06-23 | 新疆新能钢结构有限责任公司 | Roller-hoop tower frame pairing device |
| CN201922219U (en) * | 2010-12-24 | 2011-08-10 | 常德质中电通讯设备制造有限公司 | Tooling die for manufacturing communication three-pipe tower |
| CN201960485U (en) * | 2011-04-15 | 2011-09-07 | 山东中铁华盛机械有限公司 | Assembly platform of wed pipe of steel pipe tower |
| CN202015923U (en) * | 2011-04-28 | 2011-10-26 | 青岛海斯壮铁塔有限公司 | Special mold for connecting plate rivet welding of steel tube tower |
| CN202240286U (en) * | 2011-09-09 | 2012-05-30 | 王加龙 | Automatic hydraulic shrink pack machine of transformer radiator |
| CN203380535U (en) * | 2013-05-22 | 2014-01-08 | 四川擎烽通信有限责任公司 | Pipe tower flange plate pairing tool |
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| CN103464950A (en) | 2013-12-25 |
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Effective date of registration: 20180403 Address after: 610041 Sichuan city of Chengdu province China (Sichuan) Chengdu high tech Zone Tianyun road free trade zone E High Tech International Plaza No. 186 block seven layer Patentee after: Sichuan Communications Services Co., Ltd. Address before: High tech Zone Chengdu City Tianyun road 610041 in Sichuan Province High Tech International Plaza, No. 186 E block seven layer Patentee before: Sichuan Qingfeng Communication Co., Ltd. |
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