CN203380480U - Real-time monitoring system for welding seams of automatic surfacing welding machine - Google Patents
Real-time monitoring system for welding seams of automatic surfacing welding machine Download PDFInfo
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- CN203380480U CN203380480U CN201320404054.5U CN201320404054U CN203380480U CN 203380480 U CN203380480 U CN 203380480U CN 201320404054 U CN201320404054 U CN 201320404054U CN 203380480 U CN203380480 U CN 203380480U
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- welding machine
- automatic surfacing
- monitoring system
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Abstract
The utility model discloses a real-time monitoring system for welding seams of an automatic surfacing welding machine. The real-time monitoring system comprises the automatic surfacing welding machine, wherein an infrared detection element is arranged at a welding torch of the automatic surfacing welding machine and detects the surface convex-concave condition of a to-be-detected workpiece; the infrared detection element is connected with a program logic controller; a welding gun of the automatic surfacing welding machine is connected with a motor; the program logic controller is connected with a driving circuit of the motor; and a camera device is arranged on the automatic surfacing welding machine and connected with a monitor. According to the real-time monitoring system for the welding seams of the automatic surfacing welding machine, the program control module receives a real-time detection signal sent by the infrared detection element; an output signal controls a motor driver to adjust the height of the welding gun in a real time manner, so that a required optimum height is reached; besides, a real-time camera technology is adopted, and the welding seams are monitored, so that the problem that a welder cannot monitor the welding seams due to the fact that the workpiece is too large and the welding position is too high is solved; and the structure is simple, the design is reasonable, and the use is safe and reliable.
Description
Technical field
The utility model relates to the automatic surfacing technical field, relates in particular to a kind of real-time monitoring system of automatic resurfacing welding machine weld seam.
Background technology
At present, be engaged in the semi-automatic manual weldering of the general employing of open arc automatic surfacing or full application of brake welding both at home and abroad, at the wearing piece of being engaged in the industries such as built-up welding cement, power plant, mining machinery, because its workpiece tonnage is larger, the repair amount is huge, and semi-automatic manual weldering from efficiency, quality, to workman's labour intensity aspect, can not meet need of work, can only adopt automatic surfacing, so, in the built-up welding course of work, the automatic surfacing mode is occupied the empery status.
At present, automatic bead welding equipment, can only be welded regular face, for the male and fomale(M&F) at same circumferential position, feels simply helpless.And the concavo-convex phenomenon of working face can cause when serious welding torch, apart from the distance of solder side, serious the variation occurs, when variable in distance, can cause the welding procedure can not strict implement, destroy welding process requirement, reduce welding quality, cause the equipment application risk.
The utility model content
The utility model purpose is exactly in order to make up the defect of prior art, and a kind of real-time monitoring system of automatic resurfacing welding machine weld seam is provided.
The utility model is achieved through the following technical solutions:
A kind of real-time monitoring system of automatic resurfacing welding machine weld seam, include automatic resurfacing welding machine, the welding torch place of automatic resurfacing welding machine is provided with infrared detection device, infrared detection device detects the surperficial convexo concave of workpiece to be welded, described infrared detection device is connected with program logic controller, and the welding gun of described automatic resurfacing welding machine is connected with motor, and described program logic controller is connected with the drive circuit of motor, be provided with camera head on automatic resurfacing welding machine, described camera head is connected with monitor.
The utility model has the advantages that: the utility model accepts by program controling module the Real-Time Monitoring signal that red detecting element sends, output signal is controlled motor driver and is adjusted in real time the welding gun height, reach required optimum height, adopt in addition the real-time photography technology, butt welded seam is monitored, and avoids because workpiece is excessive, the too high welding personnel that causes in welding position is difficult to the butt welded seam monitoring, simple in structure, reasonable in design, safe and reliable.
The accompanying drawing explanation
Fig. 1 is system diagram of the present utility model.
The specific embodiment
As shown in Figure 1, a kind of real-time monitoring system of automatic resurfacing welding machine weld seam, include automatic resurfacing welding machine 1, the welding torch place of automatic resurfacing welding machine 1 is provided with infrared detection device 2, infrared detection device 2 detects the surperficial convexo concave of workpiece to be welded, described infrared detection device 2 is connected with program logic controller 3, the welding gun of described automatic resurfacing welding machine 1 is connected with motor, described program logic controller 3 is connected with the drive circuit 4 of motor, be provided with camera head 5 on automatic resurfacing welding machine 1, described camera head 5 is connected with monitor 6.
Claims (1)
1. the real-time monitoring system of an automatic resurfacing welding machine weld seam, it is characterized in that: include automatic resurfacing welding machine, the welding torch place of automatic resurfacing welding machine is provided with infrared detection device, described infrared detection device is connected with program logic controller, the welding gun of described automatic resurfacing welding machine is connected with motor, described program logic controller is connected with the drive circuit of motor, is provided with camera head on automatic resurfacing welding machine, and described camera head is connected with monitor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320404054.5U CN203380480U (en) | 2013-07-08 | 2013-07-08 | Real-time monitoring system for welding seams of automatic surfacing welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320404054.5U CN203380480U (en) | 2013-07-08 | 2013-07-08 | Real-time monitoring system for welding seams of automatic surfacing welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203380480U true CN203380480U (en) | 2014-01-08 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320404054.5U Expired - Fee Related CN203380480U (en) | 2013-07-08 | 2013-07-08 | Real-time monitoring system for welding seams of automatic surfacing welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203380480U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104330414A (en) * | 2014-11-19 | 2015-02-04 | 柳州市骏信金属制品有限责任公司 | Automatic-induction detector |
| CN104439748A (en) * | 2014-11-19 | 2015-03-25 | 柳州市骏信金属制品有限责任公司 | Welding detection system |
-
2013
- 2013-07-08 CN CN201320404054.5U patent/CN203380480U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104330414A (en) * | 2014-11-19 | 2015-02-04 | 柳州市骏信金属制品有限责任公司 | Automatic-induction detector |
| CN104439748A (en) * | 2014-11-19 | 2015-03-25 | 柳州市骏信金属制品有限责任公司 | Welding detection system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140108 Termination date: 20180708 |