CN203282723U - Movement of straw extrusion forming machine - Google Patents
Movement of straw extrusion forming machine Download PDFInfo
- Publication number
- CN203282723U CN203282723U CN2013201946505U CN201320194650U CN203282723U CN 203282723 U CN203282723 U CN 203282723U CN 2013201946505 U CN2013201946505 U CN 2013201946505U CN 201320194650 U CN201320194650 U CN 201320194650U CN 203282723 U CN203282723 U CN 203282723U
- Authority
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- China
- Prior art keywords
- forming machine
- extrusion forming
- squeezing roller
- extrusion
- straw
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000001125 extrusion Methods 0.000 title claims abstract description 71
- 239000010902 straw Substances 0.000 title claims abstract description 47
- 230000006835 compression Effects 0.000 claims description 21
- 238000007906 compression Methods 0.000 claims description 21
- 238000009434 installation Methods 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000005265 energy consumption Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 6
- 239000002994 raw material Substances 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000004484 Briquette Substances 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000002956 ash Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 208000037805 labour Diseases 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000009967 tasteless effect Effects 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/20—Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring
- B30B11/201—Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring for extruding material
- B30B11/205—Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring for extruding material using an annular series of radial die cells, especially for crop material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/20—Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring
- B30B11/201—Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring for extruding material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Fodder In General (AREA)
Abstract
The utility model discloses a movement of a straw extrusion forming machine. The movement comprises a spindle, a rocker arm, an extrusion roller system and an extrusion device, wherein the spindle drives the rocker arm to rotate, the end of the rocker arm is connected with the extrusion roller system, and the extrusion roller system and the extrusion device are matched in a meshed mode and passively rotate. The extrusion roller system comprises roller shafts, extrusion rollers and extrusion cones, wherein the extrusion rollers are connected with the extrusion cones. The movement of the straw extrusion forming machine solves the problems that a traditional straw extrusion forming machine is high in energy consumption, straw raw materials need to be preprocessed, a traditional machine consumes a large amount of labor force, operation procedures are complicated, and working environment is severe.
Description
Technical field
The utility model relates to a kind of straw extrusion forming machine technical field and particularly relates to a kind of straw extrusion forming machine movement.
Background technology
After the crop harvesting of annual plantation, all can leave over a large amount of stalks, the annual stalk that produces in the whole nation is about 1.3 hundred million tons, and major part can't be processed, and can only burn, and causes the severe contamination to atmospheric environment.Do not burn, if stack also the soil that can cause severe contamination to soil, river, also have simultaneously disaster hidden-trouble, waste preciousness, therefore, need to rationally utilize stalk to need stalk is transported, store and reprocessing, the stalk briquette volume is little, calorific value is high, be emerging biomass power generation special fuel, also can be used on traditional coal-burning boiler, replace traditional coal.Stalk briquette, sulfur content are 0.16%～0.26%, far below the sulfur content of coal 1%～3%, and the burning smoke-free and tasteless, the amount of carbon dioxide discharging is few, is a kind of environment-protecting clean energy, and the ashes that produce after burning can used the raw materials for production of chemical fertilizer, cement.
At present, existing straw extrusion forming machine energy consumption is generally higher.Thickness, length to stalk need pretreatment, need to pulverize, to mix stalk in advance and soften processing, degree of grinding, water content to stalk are strict, wherein the existing straw extrusion forming machine of some form also requires to mix other material to stalk, and needs to consume a large amount of energy consumptions in stalk is carried out the powdered process.Automaticity is low and human cost is high, and the course of work can produce a large amount of dust, and production environment is abominable.Therefore, how developing the existing straw extrusion forming machine of a kind of simple in structure, easy to use, high efficiency and energy consumption has the straw extrusion forming machine of obvious reduction to become the technical problem that those skilled in the art need to be resolved hurrily.
The utility model content
Technical problem to be solved in the utility model is to provide a kind of straw extrusion forming machine movement, solve traditional straw extrusion forming machine power consumption high, need to carry out pretreatment to stalk, a large amount of labours of conventional machines consumption and operation sequence are complicated, the problems such as work under bad environment.
The utility model is to solve the problems of the technologies described above the technical scheme that adopts to be to provide a kind of straw extrusion forming machine movement, comprise main shaft, rocking arm, squeezing roller system, extrusion device, main shaft drives the rocking arm rotation; the rocking arm end connects the squeezing roller system; squeezing roller system and the passive rotation of extrusion device engagement fit; described squeezing roller system comprises roller shaft, squeezing roller, crush cones, and squeezing roller connects crush cones.
Above-mentioned straw extrusion forming machine movement, wherein, described crush cones
For individual layer,Up and down is two-layer
Or multilayerArrange any one during described squeezing roller head number is 2-6.
Above-mentioned straw extrusion forming machine movement, wherein, the friction mode of squeezing roller and roller shaft is rolling friction.
Above-mentioned straw extrusion forming machine movement, wherein, described rocking arm is symmetrical arranged along the alignment of shafts.
Above-mentioned straw extrusion forming machine movement, wherein, described extrusion device comprises compression sleeve, compression watt.
Above-mentioned straw extrusion forming machine movement, wherein, described compression sleeve is that the two-layer arrangement in up and down or up and down multilayer are arranged
, the arrangement number of plies is consistent with crush cones on the squeezing roller system
Above-mentioned straw extrusion forming machine movement, wherein, described straw extrusion forming machine movement is vertical installation or horizontal installation.
The utility model has solved the squeezing roller of traditional straw extrusion forming machine because the reason of frictional force can be killed not to be turned, and machinery requirement expends the problem of a large amount of energy consumptions, and above-mentioned straw extrusion forming machine movement is simple in structure, reliability and high efficiency.The architecture advances of the utility model on extrusion equipment, obviously reduce energy consumption, and owing to being provided with crush cones on squeezing roller, squeezing roller can not be killed.Therefore, the utility model stalk compressor movement energy consumption has more traditional straw extrusion forming machine that significant reduction is arranged, in addition, the utility model does not all have specific (special) requirements to thickness, the length of stalk, need not stalk is carried out powdered, adds additive or material, greatly improve working environment.
Description of drawings
For the technical scheme that is illustrated more clearly in the utility model embodiment below will be briefly described the accompanying drawing of required use in embodiment, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is a kind of straw extrusion forming machine cassette mechanism structure schematic diagram of the present utility model.
Fig. 2 is a kind of straw extrusion forming machine cassette mechanism structure top view of the present utility model.
The specific embodiment
In order to make those skilled in the art better understand the technical solution of the utility model, the utility model is described in further detail below in conjunction with Fig. 1, Fig. 2.
As shown in Figure 1 and Figure 2, a kind of straw extrusion forming machine movement, comprise motor 1, transmission deceleration system 7, described straw extrusion forming machine movement also comprises main shaft 2, Rocker arm 4, squeezing roller system, extrusion device and self adaptation lubricating system, main shaft 2 drives the Rocker arm 4 rotation; the Rocker arm 4 end connects squeezing roller system, squeezing roller system and the passive reverse rotation of extrusion device engagement fit.Motor connection for transmission deceleration system, motor 1 is started working, and by transmission deceleration system, main shaft 2, drives the rotation of compression Rocker arm 4, and transmission deceleration system 7 is the gearbox transmission.
Wherein, the squeezing roller system comprises squeezing roller 5, crush cones 6, and squeezing roller 5 connects crush cones 6, and the friction mode of squeezing roller 5 is rolling friction, and crush cones 6 is
Monolayer alignment,The two-layer arrangement in up and down
Perhaps multilayer is arranged, crush cones 6 is 16-20, preferred crush cones 6 is 20, thereby further optimizes crush cones 6 and extrude nib 3 engagement situations, enhances productivity and reduces noise; Any one during 5 numbers of squeezing roller are 2-6, preferred 5 numbers of squeezing roller are 6.Extrusion device comprises compression sleeve 8, the protruding compression watt of compression sleeve 8, and described compression sleeve 8 is bilayer or multilayer,
Arrange the number of plies consistent with crush cones on the squeezing roller system,Be preferably bilayer, totally 96 of compression sleeve 8.
When the straw extrusion forming machine was started working, the main shaft 2 of straw extrusion forming machine movement drove Rocker arm 4 and clockwise rotates, and the squeezing roller 5 of Rocker arm 4 end rotates counterclockwise, and the crush cones 6 of extruding on roller 5 pushes stalk.In stalk entered compression chamber 9, crush cones 6 caught up with stalk into compression sleeve 8, then rolled pulverizing, strikes reality, ejected.
Extrusion process is to utilize squeezing roller 5 High Rotation Speeds, and the rotating speed of squeezing roller 5 is that the multiple of single compression sleeve number in single crush cones 6 quantity and extrusion device is multiplied by the speed of mainshaft, produces linear velocity at a high speed on crush cones 6 stalk is struck reality.Strike real process and compare with the process of compacting, needed strength is much smaller under the condition of identical stalk pressed density, and the energy consumption that namely needs is much smaller.Traditional straw extrusion forming machine also has squeezing roller, also produces rotating speed on roller, and rotating speed is that ring mould internal diameter and roller external diameter multiple are multiplied by the speed of mainshaft, but the rotating speed of squeezing roller turns not convert to and strike real kinetic energy and can only lean on static pressure, and energy consumption is wasted.
Work as Rocker arm 4, crush cones 6 and the axis of extruding nib 3 are in line the time.Eject distance after stalk is struck in fact the longest, needed power is also maximum.Yet this moment, on Rocker arm 4, needed torsion is 0 Newton/meter, and the power that ejects on the contrary is for infinitely great.Because the perpendicular direction of the direction of torsion and ejecting force.The power consumption of this moment just is used for overcoming the frictional force that the reaction force pair roller axle of the stalk briquette that is extruded in compressed pipe produces, and this frictional force is constant in running, except temperature factor.The power consumption of traditional straw extrusion forming machine also will overcome on the squeezing roll wheel shaft frictional force that the reaction force that bears the compressed stalk between ring mould inwall and squeezing roll wheel face produces simultaneously, and this frictional force is to increase progressively along with the increase of running time, under extreme case, the squeezing roller of traditional straw extrusion forming machine because the reason of frictional force can be killed does not turn, machinery requirement expends a large amount of energy consumptions, and the utility model stalk compressor movement, due to crush cones is arranged on squeezing roller factor, squeezing roller can not be killed.Therefore, the utility model stalk compressor movement energy consumption has more traditional straw extrusion forming machine that significant reduction is arranged, and has solved the high problem of existing straw extrusion equipment energy consumption.
Because Rocker arm 4 has been taked symmetric design, reaction force is balanced, and makes on main shaft because eliminated by the frictional force that force unbalance causes, and has further reduced energy consumption.
A kind of straw extrusion forming machine movement, also comprise a compression chamber 9, and the zone that described compression chamber 9 is crowded around by compression watt and the extrusion device that forms of compression sleeve 8 forms, and squeezing roller 5 bearing arrangements are rolling friction, further reduce energy consumption.
The installation form of straw extrusion forming machine movement is vertical or horizontal, wherein, installation form is preferably horizontal, mainly solves the problem of stalk uniform distribution, the design of horizontal equipment can make stalk be assigned to equably around each compression sleeve 8, improves the rate of extruding.Lengthening compression sleeve 8 length can increase the dwell time, improves the density of stalk briquette, improves yield rate, further controls dust.
Above-mentioned straw extrusion forming machine movement, simple in structure, functional reliability, efficiency are high.The utility model is passing through the improvement of crush cones version on squeezing roller on extrusion equipment, when obviously reducing energy consumption, make the direction of extrusion consistent with the stalk flow direction, therefore thickness, the length of stalk are not all had specific (special) requirements, need not stalk is carried out powdered, adds additive or material, save the stalk pretreatment process, further energy efficient, also improved working environment, and when the equipment cold start-up, need not carry out the die cavity cleaning and preheat.
Although the utility model discloses as above with preferred embodiment; so it is not in order to limit the utility model; any those skilled in the art; within not breaking away from spirit and scope of the present utility model; when doing a little modification and perfect, therefore protection domain of the present utility model is worked as with being as the criterion that claims were defined.
Claims (7)
1. straw extrusion forming machine movement, comprise main shaft, rocking arm, squeezing roller system, extrusion device, main shaft drives the rocking arm rotation; the rocking arm end connects the squeezing roller system; squeezing roller system and the passive rotation of extrusion device engagement fit; it is characterized in that, described squeezing roller system comprises roller shaft, squeezing roller, crush cones, and squeezing roller connects crush cones.
2. straw extrusion forming machine movement according to claim 1, is characterized in that, described crush cones is individual layer, two-layer or multilayer is arranged up and down, and described squeezing roller head number is any one in the 2-6 head.
3. straw extrusion forming machine movement according to claim 1, is characterized in that, the friction mode of squeezing roller and roller shaft is rolling friction.
4. straw extrusion forming machine movement according to claim 1, is characterized in that, described rocking arm is symmetrical arranged along the alignment of shafts.
5. straw extrusion forming machine movement according to claim 1, is characterized in that, described extrusion device comprises compression sleeve, compression watt.
6. straw extrusion forming machine movement according to claim 5, is characterized in that, described compression sleeve is that the two-layer arrangement in up and down or up and down multilayer are arranged, and the arrangement number of plies is consistent with crush cones on the squeezing roller system.
7. according to claim 1-6 arbitrary described straw extrusion forming machine movements, is characterized in that, described straw extrusion forming machine movement is vertical installation or horizontal installation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201946505U CN203282723U (en) | 2013-04-17 | 2013-04-17 | Movement of straw extrusion forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201946505U CN203282723U (en) | 2013-04-17 | 2013-04-17 | Movement of straw extrusion forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203282723U true CN203282723U (en) | 2013-11-13 |
Family
ID=49539103
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013201946505U Expired - Fee Related CN203282723U (en) | 2013-04-17 | 2013-04-17 | Movement of straw extrusion forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203282723U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103692682A (en) * | 2013-11-26 | 2014-04-02 | 河南中烟工业有限责任公司 | Peduncle powder bar-extruding molding device |
| CN104309157A (en) * | 2014-05-02 | 2015-01-28 | 萧钠 | Composite straw forming machine |
-
2013
- 2013-04-17 CN CN2013201946505U patent/CN203282723U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103692682A (en) * | 2013-11-26 | 2014-04-02 | 河南中烟工业有限责任公司 | Peduncle powder bar-extruding molding device |
| CN104309157A (en) * | 2014-05-02 | 2015-01-28 | 萧钠 | Composite straw forming machine |
| CN104309157B (en) * | 2014-05-02 | 2016-08-24 | 萧钠 | Combined type forming machine for straw |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131113 Termination date: 20210417 |
|
| DD01 | Delivery of document by public notice | ||
| DD01 | Delivery of document by public notice |
Addressee: Hou Yaoyao Document name: Patent termination notice |