CN101774284A - Hydraulic forming machine set for moulding and solidifying biomass - Google Patents
Hydraulic forming machine set for moulding and solidifying biomass Download PDFInfo
- Publication number
- CN101774284A CN101774284A CN201010122014A CN201010122014A CN101774284A CN 101774284 A CN101774284 A CN 101774284A CN 201010122014 A CN201010122014 A CN 201010122014A CN 201010122014 A CN201010122014 A CN 201010122014A CN 101774284 A CN101774284 A CN 101774284A
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- China
- Prior art keywords
- support tube
- pressuring template
- pinch roller
- biomass
- forming unit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/22—Extrusion presses; Dies therefor
- B30B11/228—Extrusion presses; Dies therefor using pressing means, e.g. rollers moving over a perforated die plate
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Solid Fuels And Fuel-Associated Substances (AREA)
Abstract
The invention relates to a hydraulic forming machine set for moulding and solidifying biomass, which comprises a hydraulic station, a feeder, a forming machine and a control cabinet, wherein the feeder comprises a hopper and a conveyer belt; the forming machine is formed by connecting a base, a support cylinder and a die pressing device sequentially; a main shaft is arranged in the support cylinder; the die pressing device comprises a die pressing plate, a connecting plate, a pinch roller shaft and two pinch rollers; the die pressing plate is sleeved at the top end of the support cylinder; a circle of circular discharging die holes are formed on the die pressing plate; the top end of the main shaft is connected with the connecting plate; the pinch roller shaft runs through the connecting plate horizontally; the pinch rollers are respectively sleeved at both ends of the pinch roller shaft; and a track formed by rotating the pinch rollers around the main shaft is positioned above the discharging die holes of the die pressing plate and is in clearance fit with the upper surface of the die pressing plate. The hydraulic mould forming machine set is driven by full hydraulic power, and the pinch rollers perform rotation while performing revolution, so that the biomass is formed by rolling compaction through the discharging die holes, and the hydraulic forming machine set has the advantages of simple integral structure, high hydraulic power, low energy consumption, long service life, good effect of rolling compaction, high density of formed blocks and good burning effect, and is suitable for forming various biomass straws.
Description
Technical field
The present invention relates to a kind of biomass moulding unit, the shaping machine set of a kind of specifically hydraulic power, compression molding solidified biological raw material.
Background technology
China's agricultural leftover aboundresources, the stalk after the crops results is accumulation deposit mostly, and easily there is potential safety hazard in initiation fire, burns even if concentrate, and can cause serious environmental to pollute equally.Have now biomass materials such as straw are made the alternative coal of fuel slug as a kind of New-type fuel, solved rural area straw burning and caused problems such as atmosphere pollution and coal resources scarcity.
As number of patent application is the disclosed a kind of straw roll forming machine of CN200910016137.5, employing has two of ring nib and encircles the contact-making surface of moulds as the extruding working face, hopper feed by extruding working face top, two ring moulds rotate extruding raw material mutually and squeeze out forming blocks in the nib by encircling separately, its weak point is: the rotation extruding of these make-up machine two ring moulds drives the driven gear rotation by synchromesh gear and produces, synchromesh gear is by motor, decelerator, driving gear is transmission successively, complicated integral structure, drive disk assembly is many, each is different for the material of various plant straws, long-term use is fragile, and service life is short; As number of patent application is the disclosed plants straw compression formation machine of CN200710166611.3, discharge after adopting spiral handspike that raw material is pushed into the moulding of back taper curved lever, its weak point is: screw propulsion extruding dynamics is little, the forming blocks density of being released by the back taper curved lever is lower, and averag density has only 0.6-0.8X10
3Kg/m
3, to compare with coal, the combustibility of this forming blocks fuel is poor, and efficiency of combustion is lower, and resource utilization is low.
Summary of the invention
In order to solve biomass material shaping machine structure complexity in the prior art, fluctuation of service, fragile, service life is short, forming blocks density is low, deficiencies such as combustibility difference the purpose of this invention is to provide the biomass solid liquid mold forming unit that a kind of simple in structure, stable, long service life, compact density height, forming blocks have good burning performance, and this shaping machine set can be widely used in each biolobic material crop stalk material forming.
The technical solution used in the present invention is: a kind of biomass solid liquid mold forming unit, mainly comprise make-up machine, feeder and the Hydraulic Station of controlling by switch board, the corresponding setting of the discharging opening of feeder with the charging aperture of make-up machine, described feeder comprises hopper and is located at the conveyer belt of hopper below, be provided with one group of above material all in one piece roller in the hopper, described make-up machine comprises support, support tube and with the molding device of going up barrel, upper part of the frame connects support tube, be provided with main shaft in the support tube, the support tube upper end is provided with molding device, its technical characterstic is that described molding device comprises pressuring template, terminal pad, wheel pressing shaft and two pinch rollers, pressuring template is set in the support tube top, the circumferencial direction of pressuring template is provided with some circular discharging nibs, the circumferential edge on pressuring template top is provided with fixed disk, fixed disk is provided with barrel, and the terminal pad of band pinch roller places in the barrel; Described main shaft top is connected with terminal pad, level is installed with wheel pressing shaft on the terminal pad, the two ends of wheel pressing shaft are the socket pinch roller respectively, and the annulus track that pinch roller forms around main axis rotation is positioned at the top of some discharging nibs of pressuring template, and pinch roller and pressuring template upper surface are matched in clearance.During shaping machine set work, by feeder charging in the barrel on the make-up machine charging aperture, the main shaft work zone disc spins that is dynamically connected is sent into raw material between the pinch roller of pressuring template and wheel pressing shaft two ends in the barrel in the gap, pinch roller is relative terminal pad rotation when main shaft revolves round the sun, by pinch roller the rotation of pressuring template upper surface roll biomass material with biomass material by circular discharging nib roller-compaction.
Further, the support tube of described pressuring template below is with guider outward, or the support tube of pressuring template below is with tilting feed basin outward, or outer successively from top to bottom guider and the tilting feed basin of being with on the support tube of pressuring template below.The forming blocks that is rolled out by make-up machine pressuring template discharging nib is through the guider tilting feed basin that leads, and forming blocks is delivered to the collection conveyer line by tilting feed basin, and finished product is collected automatically, the production efficiency height.
Again further, described support tube inner main axis lower end connects Spindle Motor, and the active rotation axle of described conveyer belt connects the rotating shaft motor; Described Spindle Motor and rotating shaft motor are hydraulic motor, and Spindle Motor all is connected with Hydraulic Station with the rotating shaft motor.
The invention has the beneficial effects as follows:
1, forming machine main spindle drives the terminal pad revolution, terminal pad two ends pinch roller is with the annulus track revolution of terminal pad around pressuring template top discharge nib, after entering barrel, biomass material is brought in the space between pinch roller and pressuring template upper surface, the passive rotation of pinch roller, the pinch roller time rotational roll biomass material with biomass material by roller-compaction in the discharging nib, rolling effect is good, the compact density height, forming blocks calorific value height, combustion efficiency is good, low pollution, low emission, alternative coal is as the novel burning energy;
2, the feeder of shaping machine set and the power of make-up machine are provided by Hydraulic Station fully, material difference because of various living beings crop stalks, pinch roller is also inequality to entering between pinch roller and pressuring template upper surface the required grinding pressure of biomass material, hydraulic power by the unified regulation and control of Hydraulic Station main axle hydraulic pressure motor, the pinch roller grinding pressure is regulated and control through hydraulic motor immediately by Hydraulic Station, working stability, shaping machine structure is not fragile, long service life, can realize continuing to produce, satisfy the roller-compaction of various living beings crop stalks, the all-hydraulic power of shaping machine set is compared conventional electric power and has been improved 40%, the hydraulic power height, energy consumption is low.
The present invention adopts feeder and make-up machine that various biomass materials are carried out processing and forming, drive the pinch roller revolution by all-hydraulic power drive main shaft, simultaneously pinch roller contacts moulding in the discharging nib that passive rotation rolls living beings pressuring template with biomass material, and it is simple in structure, the hydraulic power height, energy consumption is low, long service life, the biomass material rolling effect is good, the compact density height, combustion efficiency is good, is fit to the moulding of each biolobic material crop stalk raw material.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Among the figure: Hydraulic Station 1, make-up machine 2, feeder 3, support 4, support tube 5, pressuring template 6, last barrel 7, Spindle Motor 8, main shaft 9, fixed disk 10, terminal pad 11, wheel pressing shaft 12, discharging nib 13, guider 14, feed basin 15, hopper 16, material all in one piece roller 17, rotating shaft motor 18, conveyer belt 19, active rotation axle 20, pinch roller 21.
The specific embodiment
The invention will be further described below in conjunction with drawings and Examples.
Biomass solid liquid mold forming unit shown in Figure 1 mainly comprises make-up machine 2, feeder 3 and the Hydraulic Station of being controlled by switch board 1.Feeder 3 comprises hopper 16 and conveyer belt 19, and hopper 16 is arranged at conveyer belt 19 tops, is provided with the material all in one piece roller 17 of dialling whole charging in the hopper 16, and the active rotation axle 20 of conveyer belt 19 connects rotating shaft motor 18, and rotating shaft motor 18 is connected with Hydraulic Station 1; Make-up machine 2 comprises support 4, support tube 5, pressuring template 6 and last barrel 7, be provided with Spindle Motor 8 in the support 4, Spindle Motor 8 is connected with Hydraulic Station 1, be provided with the main shaft 9 that is vertically connected at Spindle Motor 8 in the support tube 5, support tube 5 tops are provided with pressuring template 6, pressuring template 6 is provided with equally distributed some the circular discharging nibs 13 of a circle, support tube 5 is outer to be with the guider 14 that is positioned under the discharging nib 13 and tilting feed basin 15, pressuring template 6 tops connect through fixed disk 10 goes up barrel 7, last barrel 7 nozzles are positioned at feeder 3 conveyer belt discharging openings below, be provided with a terminal pad 11 that is connected in main shaft 9 in the last barrel 7, cross-under wheel pressing shaft 12 on the terminal pad 11, wheel pressing shaft 12 two ends all connect pinch roller 21, leave the gap between pinch roller 21 and pressuring template 6 upper surfaces, the annulus track that pinch roller 21 forms around main shaft 9 rotations is positioned at the top of 6 some discharging nibs 13 of pressuring template.
During shaping machine set work, Hydraulic Station 1 work starts rotating shaft motor 18 and Spindle Motor 8 simultaneously, rotating shaft motor 18 transmission active rotation axles 20 drive conveyer belt 19 work, charging in hopper 16, raw material is conveyed into barrel 7 make-up machines 2 that enter suitable for reading by conveyer belt 19 after 17 arrangements evenly of material all in one piece roller; Spindle Motor 8 drives main shaft 9 work, main shaft 9 drives terminal pad 11 revolution, the pinch roller 21 at terminal pad 11 two ends is with terminal pad 11 revolution, the biomass material that is entered by last barrel 7 is brought in the gap of pinch roller 21 and pressuring template 6 upper surfaces, pinch roller 21 passive rotations roll biomass material into moulding in the discharging nib 13 of pinch roller 21 below pressuring templates 6 by pinch roller 21 rotations, and forming blocks is fallen into feed basin 15 through guider 14, deliver to forming blocks through feed basin 15 again and collect conveyer line, forming blocks is collected automatically.
Claims (7)
1. biomass solid liquid mold forming unit, comprise Hydraulic Station (1), feeder (3), make-up machine (2) and switch board, the corresponding setting of the discharging opening of feeder with the charging aperture of make-up machine, described feeder comprises hopper (16) and is located at the conveyer belt (19) of hopper below, described make-up machine comprises support (4), support tube (5) and molding device, the support upper end connects support tube, be provided with main shaft (9) in the support tube, the support tube upper end is provided with molding device, it is characterized in that: described molding device comprises pressuring template (6), terminal pad (11), wheel pressing shaft (12) and two pinch rollers (21), pressuring template is set in support tube (5) top, and the circumferencial direction of pressuring template is provided with some circular discharging nibs (13); Described main shaft (9) top is connected with terminal pad, and level is installed with wheel pressing shaft on the terminal pad, and the two ends of wheel pressing shaft are the socket pinch roller respectively, and the annulus track that pinch roller forms around main axis rotation is positioned at the top of some discharging nibs of pressuring template.
2. biomass solid liquid mold forming unit according to claim 1 is characterized in that: the circumferential edge on described pressuring template (6) top is provided with fixed disk (10), and fixed disk is provided with barrel (7).
3. biomass solid liquid mold forming unit according to claim 1, it is characterized in that: the outer guider (14) that is with of the support tube (5) of described pressuring template (6) below, or the support tube of pressuring template below is with tilting feed basin (15) outward, or outer successively from top to bottom guider and the tilting feed basin of being with on the support tube of pressuring template below.
4. biomass solid liquid mold forming unit according to claim 1 is characterized in that: described pinch roller (21) is matched in clearance with pressuring template (6) upper surface.
5. biomass solid liquid mold forming unit according to claim 1 is characterized in that: main shaft (9) lower end in the described support tube (5) connects Spindle Motor (8), and the active rotation axle (20) of described conveyer belt (19) connects rotating shaft motor (18).
6. biomass solid liquid mold forming unit according to claim 5 is characterized in that: described Spindle Motor (8) and rotating shaft motor (18) all are connected in Hydraulic Station (1).
7. biomass solid liquid mold forming unit according to claim 1 is characterized in that: be provided with one group of above material all in one piece roller (17) in the described hopper (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010122014A CN101774284A (en) | 2010-02-12 | 2010-02-12 | Hydraulic forming machine set for moulding and solidifying biomass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010122014A CN101774284A (en) | 2010-02-12 | 2010-02-12 | Hydraulic forming machine set for moulding and solidifying biomass |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101774284A true CN101774284A (en) | 2010-07-14 |
Family
ID=42510935
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010122014A Pending CN101774284A (en) | 2010-02-12 | 2010-02-12 | Hydraulic forming machine set for moulding and solidifying biomass |
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| Country | Link |
|---|---|
| CN (1) | CN101774284A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103128990A (en) * | 2013-03-25 | 2013-06-05 | 江苏大学 | Straw briquetting forming machine provided with double layers of circular moulds and double layers of compressing rolls |
| CN111604353A (en) * | 2020-05-24 | 2020-09-01 | 河南中釉环保科技有限公司 | Device, control system and control method for solidifying fly ash |
| IT202100008849A1 (en) * | 2021-04-09 | 2021-07-09 | Biospremi S R L S | Hydraulic pellet mill |
-
2010
- 2010-02-12 CN CN201010122014A patent/CN101774284A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103128990A (en) * | 2013-03-25 | 2013-06-05 | 江苏大学 | Straw briquetting forming machine provided with double layers of circular moulds and double layers of compressing rolls |
| CN103128990B (en) * | 2013-03-25 | 2015-06-10 | 江苏大学 | Straw briquetting forming machine provided with double layers of circular moulds and double layers of compressing rolls |
| CN111604353A (en) * | 2020-05-24 | 2020-09-01 | 河南中釉环保科技有限公司 | Device, control system and control method for solidifying fly ash |
| IT202100008849A1 (en) * | 2021-04-09 | 2021-07-09 | Biospremi S R L S | Hydraulic pellet mill |
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Open date: 20100714 |