The side plate group of jib production line is to frock
Technical field
The utility model relates to the frock on the jib automatic assembly line, and specifically a kind of side plate group of jib to frock, belongs to the numerical controlled machinery technical field.
Background technology
In the heavy-duty machineries such as arm derrick crane, concrete pump truck, the effect of jib is for mass transport provides enough height to satisfy construction requirement, is the important component part of equipment.Above-mentioned arm derrick crane, concrete pump truck generally include sequentially hinged jib of more piece, each joint jib forms by top board, base plate, two blocks of side plates and gusset, wherein top board, base plate and two blocks of side plates are combined to form a casing and firm welding, gusset plays the effect of gaining in strength in casing as frame welding, make jib can bear larger active force in the course of the work.
Need before case first top board, base plate, two side plate weldings are separately formed complete sheet material in group.The structure of its latus inframedium such as Fig. 8, shown in Figure 11, be welded by large end and small end amalgamation, present processing method is will hold greatly on workbench and the manual amalgamation of small end welding fabrication then, perhaps complete the amalgamation operation by simple frock indirect labor, whole operating efficiency is lower, operating personnel's labour intensity is larger, and improved space is still arranged.
The utility model content
The purpose of this utility model is the deficiency that overcomes in the above-mentioned background technology, provide a kind of side plate group of jib production line to frock, this frock should be able to automatically realize the concatenation of jib side plate, also should have characteristics simple in structure, easy to use, high efficiency.
For realizing above purpose, the utility model has adopted following technical scheme:
The side plate group of jib production line is characterized in that frock: described frock comprises the convertible frame that is arranged between two positioners, be positioned at the large end location-plate of this frame end, the one group of end face location backup plate that is arranged in a linear along the frame length direction, rack-mounted several electromagnet apparatus, several air clampers and at least one are used for the electric sliding table apparatus of two sections workpiece of splicing;
Described air clamper comprises one by the first rack-mounted fixture of guide rail slide block mechanism, and described fixture is connected with a cylinder, and the air cylinder driven fixture slides along the width of workpiece;
Described electric sliding table apparatus, comprise a horizontally disposed sliding plate, its middle part offers the through hole for welding, this sliding plate is arranged on frame by the second guide rail slide block mechanism, there is a motor that is fixed on sliding plate to mesh by the tooth bar on gear and frame, drives sliding plate along the length direction slip of workpiece.
In described electromagnet apparatus, have at least an electromagnet apparatus to be provided with elevating mechanism; Described elevating mechanism comprises a rack-mounted fixed support, there is a lifting support to be arranged on this fixed support by the 3rd guide rail sliding track mechanism, the top of described lifting support is installed with electromagnet, one motor is installed on fixed support, and this motor drives the vertically slippage of described lifting support by rack-and-pinion.
Be fixed with at least two end face location backup plates and at least two air clampers on described sliding plate; Location backup plate on described location backup plate and frame is arranged on same straight line, and the air clamper on described air clamper and frame is installed in the same way.
Described two positioners include a fixed pedestal that rotating disk is installed, and wherein have at least a positioner also to dispose driving mechanism; The center of rotation place of described rotating disk is provided with conductive mechanism, and the card of rotating disk is provided with a pair of top hinged with the frame end, and one of them position, top is fixed, and another top is arranged on rotating disk slippingly by slide adjustment mechanism.
Described driving mechanism comprises motor and the coaxial external tooth type pivoting support that is fixed on described rotating disk that is fixed on fixed pedestal, and described motor via reducer and gear and external tooth type pivoting support carry out transmission to drive overturning of machine frame.
Described conductive mechanism comprises that a skin is equipped with the contact rod of insulation sleeve, and this contact rod and described rotating disk are by the spring force close contact.
Operation principle of the present utility model is:
1, loop wheel machine hangs the large end of side plate and small end on frame, and operating personnel promote the large end of side plate, and its end is leaned against on large end location-plate, the origin reference location of the large end length direction of side plate this moment; The air clamper work of large end one side of side plate afterwards promotes the large end of side plate and makes its top margin (one side of welding top plate) be adjacent to end face location backup plate, realizes the width location;
2, the air clamper on electronic slide unit clamps the side plate small end, and electronic slide unit moves afterwards, the large end of amalgamation side plate and small end, and then all electromagnet apparatus work, hold the large end of side plate and small end;
3, overturning of machine frame 180 degree are controlled in positioner work, and then the weld seam of first weld side backboard face returns turnback, welds the weld seam in side plate front;
4, after welding was completed, electromagnet unclamped workpiece, and each air clamper resets, and crane hangs the workpiece of moulding, carried out next time the side plate group to operation.
The beneficial effects of the utility model are: the utility model utilizes air clamper with the large end of side plate and small end amalgamation, then carry out welding job, high efficiency, greatly reduce operating personnel's labour intensity, and have characteristics simple in structure, easy to use, can reduce production costs, improve the quality of products.
Description of drawings
Fig. 1 is perspective view of the present utility model.
Fig. 2 is the assembly structure stereogram of the utility model and workpiece.
Fig. 3 is the plan structure schematic diagram of left plate group to frock in the utility model.
Fig. 4 is the plan structure schematic diagram of right plate group to frock in the utility model.
Fig. 5 is the structural representation after Fig. 3 assembles workpiece.
Fig. 6 is the structural representation of looking up of Fig. 5.
Fig. 7 is the structural representation after Fig. 4 assembles workpiece
Fig. 8 is the main TV structure schematic diagram of side plate embodiment one.
Fig. 9 is the plan structure schematic diagram of Fig. 8.
Figure 10 is the main TV structure schematic diagram of side plate embodiment two.
Figure 11 is the plan structure schematic diagram of Figure 10.
Figure 12 is the perspective view of electronic slide unit in the utility model.
Figure 13 be in the utility model electronic slide unit look up structural representation.
Figure 14 is the perspective view of air clamper in the utility model.
Figure 15 is the perspective view of electromagnet apparatus in the utility model.
Figure 16 is the main TV structure schematic diagram of electromagnet apparatus in the utility model.
Figure 17 is the plan structure schematic diagram of electromagnet apparatus in the utility model.
Figure 18 is the perspective view of master end positioner in the utility model.
Figure 19 is the main TV structure schematic diagram of master end positioner in the utility model.
Figure 20 be in Figure 19 A-A to cutaway view.
Figure 21 is the perspective view of passive side positioner in the utility model.
Figure 22 is the main TV structure schematic diagram of passive side positioner in the utility model.
Figure 23 be in Figure 22 B-B to cutaway view.
Annotate: be expression structure clearly, in figure, each parts carried out amplification in various degree.
The specific embodiment
Below in conjunction with Figure of description, the utility model is described in further detail, but the utility model is not limited to following examples.
As Fig. 1-shown in Figure 7, because the side plate of jib has 9 two kinds of left plate 8, right plates, therefore the base plate group of jib production line described in the utility model is to frock, be divided into the left plate group to frock and right plate group to two kinds of frocks, these two kinds of groups are identical to the structural entity of frock, and difference is two kinds of frocks (alongst symmetrical) symmetrically.Therefore, take the left plate frock as example, frock described in the utility model comprises the convertible frame 2 that is arranged between two positioners 1, be positioned at the large end location-plate 4 of this frame end, the one group of end face location backup plate 5 that is arranged in a linear along the frame length direction, rack-mounted several electromagnet apparatus 3, several air clampers 6 and at least one are used for the electric sliding table apparatus 7 of two sections workpiece of splicing.
The plate face of described large end location-plate arranges along vertical direction, and with the length extending perpendicular direction of side plate.Described one group of end face location backup plate is arranged in the rear side of frame, (the plate face of side plate has bending to a certain degree because the top margin of side plate stretches in same plane, but top margin is still in same plane), therefore should group end face locating the plate face of backup plate arranges along same plane, when the top margin of the large end 8-1 of side plate or small end 8-2 is adjacent to end face location backup plate, can realize origin reference location, in figure, the end face location backup plate that is positioned on frame is 5, specifically can determine according to actual needs.
Described air clamper, comprise that one (is comprised of the first guide rail 6-2 and the first slide block 6-1 by the first guide rail slide block mechanism, guide rail can adopt line slideway, down together) rack-mounted fixture 6-4(is shaped with barb), described fixture is connected with a cylinder 6-3, and the air cylinder driven fixture is along the width of side plate slide (being that flexible direction and the end face of the cylinder plate face of locating backup plate is vertical).
Described electric sliding table apparatus, comprise a horizontally disposed sliding plate 7-2, the middle part of sliding plate offers the through hole 7-1 for welding, this sliding plate is arranged on frame by the second guide rail slide block mechanism (being comprised of the second guide rail 7-4 and the second slide block 7-3), have one to be fixed on motor 7-5 on sliding plate (this tooth bar and the second guide rail stretch in the same way by the tooth bar 7-6 on gear and frame engagement, all the plate face with described large end location-plate is vertical), drive sliding plate along the length direction slip of side plate.Be fixed with at least two end face location backup plates and at least two air clampers (offering the fluting that is beneficial to the fixture activity on sliding plate) on described sliding plate; Location backup plate on described location backup plate and frame is arranged on same straight line, and the air clamper on described air clamper and frame is installed in the same way.When sliding plate moves, can drag the side plate small end and move, make itself and the large end matching of side plate meet (seam 8-3).
In described electromagnet apparatus, have at least an electromagnet apparatus to be provided with elevating mechanism; Usually, because the side plate small end is comparatively smooth and length is less, electromagnet apparatus can be fixed on frame, and the electromagnet apparatus of large end one side of side plate all configures elevating mechanism.Described elevating mechanism comprises a rack-mounted fixed support 3-9, there is a lifting support 3-3 to be arranged on this fixed support by the 3rd guide rail slide block mechanism (being formed by the 3rd guide rail 3-4 and the 3rd slide block 3-5), the top of described lifting support is installed with electromagnet 3-1, one motor 3-8 is installed on fixed support, and this motor drives the vertically slippage of described lifting support by decelerator 3-7 and rack-and-pinion (gear 3-11 and tooth bar 3-6).The distance of slippage determines according to the bending degree of side plate, to adapt to side plate different height everywhere.In addition, Electromagnetic Design can also be become can small angle oscillation structure, by making step at electromagnet mount pad 3-2 and lifting support at jointed shaft 3-10 place, can limit the hunting range (angle of oscillation β is about 20 degree) of electromagnet.
Described two positioners include fixed pedestal 1-9 and a base plate 1-1 that rotating disk 1-2 is installed, wherein have at least a positioner also to dispose driving mechanism; Usually, a positioner is the active positioner, and another is driven, and initiatively positioner disposes driving mechanism.The center of rotation place of described rotating disk is provided with conductive mechanism, and the card of rotating disk is provided with a pair of top 1-3 hinged with the frame end, and one of them position, top is fixed, and another top is arranged on rotating disk slippingly by slide adjustment mechanism.Described driving mechanism comprises motor 1-11 and the coaxial external tooth type pivoting support that is fixed on described rotating disk that is fixed on fixed pedestal, and described motor via reducer 1-10 and gear 1-12 and external tooth type pivoting support 1-8 carry out transmission to drive overturning of machine frame.
Described conductive mechanism comprises that initiatively positioner and driven positioner are equipped with conductive mechanism for contact rod 1-14(that a skin is equipped with insulation sleeve 1-15), this this contact rod and described rotating disk are by spring 1-16 elastic force close contact (rotating disk with frame between be connected), and contact rod is connected with the source of welding current by electric wire.
Described slide adjustment mechanism comprise a pair of limited block 1-7 with and the chute 1-13 of below, the mount pad 1-4 of top is positioned at chute, this mount pad rhizoid bar 1-5 that ins succession, screw mandrel is arranged on adjustment seat 1-6, can regulate by screw mandrel the position of top mount pad.