CN104526214B - One corrugated plating robot - Google Patents
One corrugated plating robot Download PDFInfo
- Publication number
- CN104526214B CN104526214B CN201410695265.8A CN201410695265A CN104526214B CN 104526214 B CN104526214 B CN 104526214B CN 201410695265 A CN201410695265 A CN 201410695265A CN 104526214 B CN104526214 B CN 104526214B
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- Prior art keywords
- cylinder
- water tank
- corrugated plating
- robot
- welding
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- Expired - Fee Related
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- 238000007747 plating Methods 0.000 title claims abstract description 42
- 238000003466 welding Methods 0.000 claims abstract description 104
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 100
- 239000000498 cooling water Substances 0.000 claims abstract description 28
- 238000004140 cleaning Methods 0.000 claims abstract description 24
- 239000002893 slag Substances 0.000 claims description 19
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 17
- 229910052802 copper Inorganic materials 0.000 claims description 17
- 239000010949 copper Substances 0.000 claims description 17
- 238000005520 cutting process Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 238000004891 communication Methods 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/003—Cooling means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Resistance Welding (AREA)
Abstract
The invention discloses a kind of corrugated plating robot, it comprises having the robot arm (1) of six degree of freedom and be arranged on the welding gun (2) on robot arm (1), welding gun is provided with water inlet and delivery port on (2), it also comprises slide unit, cleaning station, the source of welding current (3), controller and cooling water tank, robot arm (1) and cleaning station are all arranged on slide unit, cooling water tank is arranged near slide unit side, the source of welding current (3) is fixedly mounted on the top of cooling water tank, and the source of welding current (3) is connected with welding gun (2). The invention has the beneficial effects as follows: there is compact conformation, automaticity is high, corrugated plating welding efficiency is high, rectilinear motion steadily, greatly alleviates labor strength, convenient transportation, can be disposable to complete length be the feature that the above corrugated plating of 50m welds.
Description
Technical field
The present invention relates to the technical field of corrugated plating and Plate Welding, particularly a kind of corrugated plating robot.
Background technology
Corrugated plating is the sheet material with wave-like, and it vertical can be increased to compression strength, bending strength after being welded on steel plate greatly, can apply to the fields such as science of bridge building.
Because weld seam is to be undulatory, therefore, need to use corrugated plating robot to realize corrugated plating and dull and stereotyped welding, corrugated plating robot is made up of robot arm, slide unit, cleaning station, the source of welding current and the cooling water tank of six degree of freedom, on robot arm, be provided with welding gun, robot arm is arranged on slide unit, thereby make welding gun can do rectilinear motion, again because robot arm has six degree of freedom, again without cooling welding tool, therefore can disposablely complete the welding that length is corrugated plating more than 50m midway. The welding that existing corrugated plating robot automation degree is low, be difficult to corrugated plating, and welding efficiency and welding precision all very low.
At present, the slide unit that corrugated plating robot uses mainly contains feed screw nut pair driven machine human arm and does rectilinear motion, because the weld length of corrugated plating is generally greater than 40m, need at least feed screw nut pair of equal length, and longer feed screw nut pair is expensive, manufacture difficulty, bring difficulty to carrying again simultaneously, therefore, existing slide unit is difficult to promote the use of.
In the welding process of corrugated plating, need all the time welding wire; welding wire is contained in welding gun; after finishing, corrugated plating welding is spherical at the front end of welding wire; need to spheric end be cut with scissors; remaining welding wire could continue to come into operation; due to welding gun clamped by robot arm and the position of welding gun higher; workman need to shut down and manually the spheric end of welding wire be cut afterwards; in addition; in welding gun, remain welding slag; workman also needs to stretch in welding gun so that the welding slag in welding gun is discharged with reamer, has increased workman's the amount of labour.
Summary of the invention
The object of the invention is to overcome the shortcoming of prior art, provide a kind of compact conformation, automaticity is high, corrugated plating welding efficiency is high, rectilinear motion steadily, greatly alleviates labor strength, convenient transportation, can be disposable to complete length be the corrugated plating robot that the above corrugated plating of 50m welds.
Object of the present invention is achieved through the following technical solutions: a kind of corrugated plating robot, it comprises having the robot arm of six degree of freedom and be arranged on the welding gun on robot arm, on welding gun, be provided with water inlet and delivery port, it also comprises slide unit, cleaning station, the source of welding current, controller and cooling water tank, robot arm and cleaning station are all arranged on slide unit, cooling water tank is arranged near slide unit side, and the source of welding current is fixedly mounted on the top of cooling water tank, and the source of welding current is connected with welding gun;
Described slide unit is made up of two guide rails that are parallel to each other, reduction box, servomotor and slide blocks, on the sidewall of two described guide rails, be provided with tooth bar, two tooth bars be symmetrical arranged and two tooth bars opposed, described slide block is arranged between two guide rails, described reduction box and servomotor are all arranged on the top of slide block, the bottom rotating shaft of slide block is rotatably installed with central gear, the output of servomotor is connected with the input of reduction box, the output of reduction box is connected with the rotating shaft of central gear, and described central gear engages with two tooth bars;
Described cleaning station is by cabinet, Scissoring device and slag cleaning device composition, Scissoring device and slag cleaning device are separately positioned on side and the end face of cabinet, cabinet is arranged on the top of slide block, described Scissoring device is by cylinder I, cutting knife, conveying slideway and fixed block composition, fixed block is arranged on cabinet, cylinder I is horizontally disposed with and is fixedly mounted on cabinet, cutting knife is arranged on the piston rod of cylinder I and is arranged between fixed block and cylinder I, conveying installation of slide track below fixed block and the opening of conveying slideway be arranged on cutting knife under, described slag cleaning device is by cylinder I I, motor, reamer and fixture block composition, cylinder I I, motor and fixture block are all arranged on cabinet, cylinder I I is horizontally disposed with, motor arranges perpendicular to cylinder I I, motor is arranged between cylinder I I and fixture block and is arranged on the below of cylinder I I, reamer is arranged on the output shaft of motor,
Described cooling water tank is by casing, water tank, water pump and opening box, water tank, water pump and opening box are all arranged in casing, on one sidewall of described casing, be provided with the cold water outlet and the hot water mouth that are communicated with casing inside, on the another side of casing, be provided with through hole, in through hole, be provided with multiple fin, opening box covers on through hole, on the outer wall of opening box, be provided with the fan of open communication box inside, the inside of opening box is provided with U-shaped copper pipe, the arrival end of U-shaped copper pipe and the port of export are all arranged on the outside of opening box and are separately positioned on the upper of opening box, lower two ends, on the outer wall of described water tank and be positioned at the upper of water tank, lower two ends are separately positioned on water inlet and delivery port, delivery port is connected with the water sucking mouth of water pump, the delivery port of water pump is connected with cold water outlet, described water inlet is connected with the port of export, arrival end is connected with hot water mouth,
Described controller is connected with robot arm, servomotor, motor, cylinder I and cylinder II, and described cold water outlet is connected with the water inlet of welding gun, and described hot water mouth is connected with the delivery port of welding gun.
Described reduction box is made up of support, drive bevel gear and driven wheel of differential, drive bevel gear and driven wheel of differential are all arranged in support, drive bevel gear is connected with servomotor, and driven wheel of differential is connected with central gear with drive bevel gear engagement and driven wheel of differential.
The bottom of described cabinet is provided with column, and the bottom of described column is provided with mount pad, and mount pad is fixedly mounted on slide block.
On the end face of described cabinet, be provided with material collecting box, material collecting box be arranged on motor under.
It also comprises that controlling temperature sensor and liquid level sensor are all arranged in water tank, and controlling temperature sensor is all connected with controller with liquid level sensor.
Described water pump is arranged between water tank and opening box.
On the side of described fixture block, be provided with V-shaped groove.
The equidistant interval of described each fin arranges.
On the end face of described cabinet, be provided with support, described fixed block is arranged on support.
The present invention has the following advantages: the length of (1) tooth bar of the present invention can be spliced arbitrarily as required, is corrugated plating welding more than 50m thereby can assist length, in addition, in the time of transport, tooth bar can be split into more piece, has the feature of convenient transportation. (2) slide block of the present invention is arranged between two guide rails, the bottom rotating shaft of slide block is rotatably installed with central gear, central gear engages with two tooth bars, therefore, rotation band movable slider by central gear slides on guide rail, thereby the robot arm that makes to be arranged on slide block does rectilinear motion stably, and have the advantages that bearing capacity is large. (3) Scissoring device of the present invention can directly cut away the spheric end of welding wire, without manually using scissors cutting, improve the welding efficiency of corrugated plating, alleviate workman's labour intensity, in addition, slag cleaning device can clean out the welding slag in welding gun with reamer, without manual operation, further improve the welding efficiency of corrugated plating, alleviated workman's labour intensity. (4) material of U-shaped copper pipe of the present invention is copper, the thermal conductivity effect of copper is very good, and fan can be by rapid the high-temperature water in U-shaped copper pipe blast-cold, heat is around extracted out by fin, thereby make 140 DEG C of above high-temperature water become rapidly 40 DEG C of following cooling waters, there is the feature of good cooling results. (5) water pump of the present invention can be extracted into the cooling water in water tank on welding gun, and welding gun can be welded corrugated plating for a long time, and welding gun can not damage because of excessive heating.
Brief description of the drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the top view of slide unit of the present invention;
Fig. 3 is the structural representation of cooling water tank of the present invention;
Fig. 4 is the left view of Fig. 3;
Fig. 5 is the right view of Fig. 3;
Fig. 6 is the structural representation of cleaning station of the present invention;
Fig. 7 is the right view of Fig. 5;
In figure, 1-robot arm, 2-welding gun, the 3-source of welding current, 4-guide rail, 5-reduction box, 6-servomotor, 7-slide block, 8-tooth bar, 9-central gear, 10-cabinet, 11-cylinder I, 12-cutting knife, 13-conveying slideway, 14-fixed block, 15-cylinder I I, 16-motor, 17-reamer, 18-fixture block, 19-casing, 20-water tank, 21-water pump, 22-opening box, 23-cold water outlet, 24-hot water mouth, 25-through hole, 26-fin, 27-fan, 28-U type copper pipe, 29-arrival end, the 30-port of export, 31-water inlet, 32-delivery port, 33-column, 34-mount pad, 35-material collecting box, 36-support.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention will be further described, and protection scope of the present invention is not limited to the following stated:
As shown in Figure 1, one corrugated plating robot, it comprises having the robot arm 1 of six degree of freedom and be arranged on the welding gun 2 on robot arm 1, on welding gun 2, be provided with water inlet and delivery port, it also comprises slide unit, cleaning station, the source of welding current 3, controller and cooling water tank, and robot arm 1 and cleaning station are all arranged on slide unit, and cooling water tank is arranged near slide unit side, the source of welding current 3 is fixedly mounted on the top of cooling water tank, and the source of welding current 3 is connected with welding gun 2.
As depicted in figs. 1 and 2, slide unit is by two guide rails that are parallel to each other 4, reduction box 5, servomotor 6 and slide block 7 form, on the sidewall of two described guide rails 4, be provided with tooth bar 8, two tooth bars 8 be symmetrical arranged and two tooth bars 8 opposed, described slide block 7 is arranged between two guide rails 4, described reduction box 5 and servomotor 6 are all arranged on the top of slide block 7, the bottom rotating shaft of slide block 7 is rotatably installed with central gear 9, the output of servomotor 6 is connected with the input of reduction box 5, the output of reduction box 5 is connected with the rotating shaft of central gear 9, described central gear 9 engages with two tooth bars 8, after rotating, central gear 9 can drive slide block 7 to do rectilinear motion stably along guide rail 4, bearing capacity is larger, thereby make robot arm 1 do rectilinear motion, make corrugated plating robot there are eight frees degree simultaneously, in addition, and the length of tooth bar 8 can be spliced arbitrarily as required, in the time of transport, tooth bar can be split into more piece, there is the feature of convenient transportation.
As Fig. 1, shown in 6 and 7, cleaning station is by cabinet 10, Scissoring device and slag cleaning device composition, Scissoring device and slag cleaning device are separately positioned on side and the end face of cabinet 10, the bottom of cabinet 10 is provided with column 33, the bottom of described column 33 is provided with mount pad 34, mount pad 34 is fixedly mounted on slide block 7, on the end face of cabinet 10, be provided with material collecting box 35, material collecting box 35 be arranged on motor 16 under, the bulb welding wire that cutting knife 12 is cut is collected in conveying slideway 13 enters material collecting box 35, it is more convenient that workman processes scrap, in addition, reamer 17 scrapes the welding slag in welding gun 2, the welding slag scraping falls in material collecting box 35, it is more convenient that workman processes welding slag, this has alleviated workman's labour intensity greatly. described Scissoring device is made up of cylinder I 11, cutting knife 12, conveying slideway 13 and fixed block 14. as shown in Figure 6 and Figure 7, be provided with support 36 on the end face of cabinet 10, described fixed block 14 is arranged on support 36. as shown in Figure 6 and Figure 7, cylinder I 11 is horizontally disposed with and is fixedly mounted on cabinet 10, cutting knife 12 is arranged on the piston rod of cylinder I 11 and is arranged between fixed block 14 and cylinder I 11, conveying slideway 13 be arranged on the below of fixed block 14 and the opening of conveying slideway 13 be arranged on cutting knife 12 under, described slag cleaning device is by cylinder I I15, motor 16, reamer 17 and fixture block 18 form, cylinder I I15, motor 16 and fixture block 18 are all arranged on cabinet 10, on the side of fixture block 18, be provided with V-shaped groove, cylinder I I15 is horizontally disposed with, motor 16 arranges perpendicular to cylinder I I15, motor 16 is arranged between cylinder I I15 and fixture block 18 and is arranged on the below of cylinder I I15, reamer 17 is arranged on the output shaft of motor 16.
As shown in Fig. 1,3,4 and 5, cooling water tank is by casing 19, water tank 20, water pump 21 and opening box 22, water tank 20, water pump 21 and opening box 22 are all arranged in casing 19, water pump 21 is arranged between water tank 20 and opening box 22, on one sidewall of described casing 19, be provided with the cold water outlet 23 and the hot water mouth 24 that are communicated with casing 19 inside, on the another side of casing 19, be provided with through hole 25. as in Figure 3-5, in through hole 25, be provided with multiple fin 26, the equidistant interval of each fin 26 arranges, opening box 22 covers on through hole 25, on the outer wall of opening box 22, be provided with the fan 27 of open communication box 22 inside, the inside of opening box 22 is provided with U-shaped copper pipe 28, the arrival end 29 of U-shaped copper pipe 28 and the port of export 30 are all arranged on the outside of opening box 22 and are separately positioned on the upper of opening box 22, lower two ends, because the material of U-shaped copper pipe 28 is copper, the thermal conductivity effect of copper is very good, and fan can be by the rapid blast-cold of high-temperature water in U-shaped copper pipe 28, heat is around extracted out by fin 26, thereby make 140 DEG C of above high-temperature water become rapidly 40 DEG C of following cooling waters, there is the feature of good cooling results. as in Figure 3-5, on the outer wall of water tank 20 and be positioned at the upper of water tank 20, lower two ends are separately positioned on water inlet 31 and delivery port 32, delivery port 32 is connected with the water sucking mouth of water pump 21, the delivery port of water pump 21 is connected with cold water outlet 23, described water inlet 31 is connected with the port of export 30, arrival end 29 is connected with hot water mouth 24, it also comprises that controlling temperature sensor and liquid level sensor are all arranged in water tank 20, and controlling temperature sensor is all connected with controller with liquid level sensor, temperature sensor is for detecting in real time the temperature in water tank 20, and temperature signal is converted to electrical signal transfer to controller, controller transfers this signal of telecommunication data signal to and shows, liquid level sensor is used for detecting in real time the water level of the cooling water in water tank 20, and liquid level signal is converted to electrical signal transfer to controller, and controller is converted to this signal of telecommunication data signal and shows, facilitates workman to record the situation of water tank 20 interior cooling waters.
Described controller is connected with robot arm 1, servomotor 6, motor 16, cylinder I 11 and cylinder II15, controller can control cylinder I11 and the stretching out or retract of the piston rod of cylinder II15, simultaneously can control the startup of servomotor 6 and motor 16 or close, the welding gun 2 of controller on can also control arm 1 welds corrugated plating. As shown in Figure 1, cold water outlet 23 is connected with the water inlet of welding gun 2, described hot water mouth 24 is connected with the delivery port of welding gun 2, the more than 140 DEG C high-temperature water that welding gun 2 produces in the process of welding corrugated plating is in hot water mouth 24 flows into U-shaped copper pipe 28, the cooling water becoming after cooling below 40 DEG C enters in water tank 20, cooling water again by water pump 21 in cold water outlet 23 is extracted into welding gun 2, thereby reduce the surface temperature on welding gun, ensure that welding gun 2 can disposablely complete the ripple welding reaching more than 50m.
Described reduction box 5 is made up of support, drive bevel gear and driven wheel of differential, drive bevel gear and driven wheel of differential are all arranged in support, drive bevel gear is connected with servomotor 6, and driven wheel of differential is connected with central gear 9 with drive bevel gear engagement and driven wheel of differential.
The course of work of the present invention is as follows:
Step 1: controller control servomotor 6 starts and opens the source of welding current 3, the source of welding current 3 is powered to welding gun, the torque of servomotor 6 drives central gear 9 to rotate after reduction box 5 slows down, and central gear 9 moves between two tooth bars 8, thereby band movable slider moves stably on guide rail 4;
Step 2: control arm 1 makes welding gun 2 welding steels and corrugated plating, in welding process, start water pump 21, water pump 21 by the cooling water in water tank 20 successively through delivery port 32, water pump 21, cold water outlet 23 and welding gun water inlet enter in welding gun 2, thereby realize reduction welding gun surface temperature and prevent that welding gun from damaging, water at low temperature becomes 140 DEG C of above high-temperature water subsequently, high-temperature water is successively through welding gun delivery port, hot water mouth 24 and arrival end 29 enter in U-shaped copper pipe 28, after being cooled, high-temperature water becomes 40 DEG C of following cooling waters, cooling water is successively through the port of export 30, water inlet 31 enters in water tank 20, thereby cooling water is reused, thereby realize the continuous welding of corrugated plating,
Step 3: after corrugated plating welding finishes, first control arm 1 makes spherical welding wire in the welding gun region through fixed block 14 and cutting knife 12, the piston rod of control cylinder I11 stretches out fast again, cutting knife 12 cuts away the spheric end of welding wire, spherical welding wire in conveying slideway 13 enters material collecting box 35, thereby realized the excision of welding wire spheric end; The piston rod of control cylinder I11 is retracted subsequently, control arm 1 motion is simultaneously enclosed within on reamer 17 welding gun 2, the piston rod of control cylinder II15 stretches out welding gun 2 is fixed between cylinder I I15 and fixture block 18 again, then starter motor 16, reamer 17 scrapes the welding slag in welding gun 2, the welding slag scraping falls in material collecting box 35, thereby has realized the cleaning of welding slag in welding gun.
Claims (9)
1. a corrugated plating robot, it comprises having the robot arm (1) of six degree of freedom and be arranged on the welding gun (2) on robot arm (1), welding gun is provided with water inlet and delivery port on (2), it is characterized in that: it also comprises slide unit, cleaning station, the source of welding current (3), controller and cooling water tank, robot arm (1) and cleaning station are all arranged on slide unit, cooling water tank is arranged near slide unit side, the source of welding current (3) is fixedly mounted on the top of cooling water tank, and the source of welding current (3) is connected with welding gun (2);
Described slide unit is by two guide rails that are parallel to each other (4), reduction box (5), servomotor (6) and slide block (7) composition, on the sidewall of described two guide rails (4), be provided with tooth bar (8), two tooth bars (8) be symmetrical arranged and two tooth bars (8) opposed, described slide block (7) is arranged between two guide rails (4), described reduction box (5) and servomotor (6) are all arranged on the top of slide block (7), the bottom rotating shaft of slide block (7) is rotatably installed with central gear (9), the output of servomotor (6) is connected with the input of reduction box (5), the output of reduction box (5) is connected with the rotating shaft of central gear (9), described central gear (9) engages with two tooth bars (8),
Described cleaning station is by cabinet (10), Scissoring device and slag cleaning device composition, Scissoring device and slag cleaning device are separately positioned on side and the end face of cabinet (10), cabinet (10) is arranged on the top of slide block (7), described Scissoring device is by cylinder I (11), cutting knife (12), conveying slideway (13) and fixed block (14) composition, fixed block (14) is arranged on cabinet (10), cylinder I (11) is horizontally disposed with and is fixedly mounted on cabinet (10), cutting knife (12) is arranged on the piston rod of cylinder I (11) and is arranged between fixed block (14) and cylinder I (11), conveying slideway (13) be arranged on the below of fixed block (14) and the opening of conveying slideway (13) be arranged on cutting knife (12) under, described slag cleaning device is by cylinder I I(15), motor (16), reamer (17) and fixture block (18) composition, cylinder I I(15), motor (16) and fixture block (18) are all arranged on cabinet (10), cylinder I I(15) be horizontally disposed with, motor (16) is perpendicular to cylinder I I(15) arrange, motor (16) is arranged on cylinder I I(15) and fixture block (18) between and be arranged on cylinder I I(15) below, reamer (17) is arranged on the output shaft of motor (16),
Described cooling water tank is by casing (19), water tank (20), water pump (21) and opening box (22), water tank (20), water pump (21) and opening box (22) are all arranged in casing (19), on one sidewall of described casing (19), be provided with and be communicated with casing (19) inner cold water outlet (23) and hot water mouth (24), on the another side of casing (19), be provided with through hole (25), in through hole (25), be provided with multiple fin (26), opening box (22) covers on through hole (25), on the outer wall of opening box (22), be provided with the inner fan (27) of open communication box (22), the inside of opening box (22) is provided with U-shaped copper pipe (28), the arrival end (29) of U-shaped copper pipe (28) and the port of export (30) are all arranged on the outside of opening box (22) and are separately positioned on the upper of opening box (22), lower two ends, on the outer wall of described water tank (20) and be positioned at the upper of water tank (20), lower two ends are separately positioned on water inlet (31) and delivery port (32), delivery port (32) is connected with the water sucking mouth of water pump (21), the delivery port of water pump (21) is connected with cold water outlet (23), described water inlet (31) is connected with the port of export (30), arrival end (29) is connected with hot water mouth (24),
Described controller and robot arm (1), servomotor (6), motor (16), cylinder I (11) and cylinder II(15) be connected, described cold water outlet (23) is connected with the water inlet of welding gun (2), and described hot water mouth (24) is connected with the delivery port of welding gun (2).
2. a kind of corrugated plating according to claim 1 robot, it is characterized in that: described reduction box (5) is made up of support, drive bevel gear and driven wheel of differential, drive bevel gear and driven wheel of differential are all arranged in support, drive bevel gear is connected with servomotor (6), and driven wheel of differential is connected with central gear (9) with drive bevel gear engagement and driven wheel of differential.
3. a kind of corrugated plating according to claim 1 robot, it is characterized in that: the bottom of described cabinet (10) is provided with column (33), the bottom of described column (33) is provided with mount pad (34), and mount pad (34) is fixedly mounted on slide block (7).
4. a kind of corrugated plating according to claim 1 robot, is characterized in that: on the end face of described cabinet (10), be provided with material collecting box (35), material collecting box (35) be arranged on motor (16) under.
5. a kind of corrugated plating according to claim 1 robot, is characterized in that: it also comprises that controlling temperature sensor and liquid level sensor are all arranged in water tank (20), and controlling temperature sensor is all connected with controller with liquid level sensor.
6. a kind of corrugated plating according to claim 1 robot, is characterized in that: described water pump (21) is arranged between water tank (20) and opening box (22).
7. a kind of corrugated plating according to claim 1 robot, is characterized in that: on the side of described fixture block (18), be provided with V-shaped groove.
8. a kind of corrugated plating according to claim 1 robot, is characterized in that: described each fin (26) equidistantly interval arranges.
9. according to a kind of corrugated plating robot described in claim 1 or 4, it is characterized in that: on the end face of described cabinet (10), be provided with support (36), described fixed block (14) is arranged on support (36).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410695265.8A CN104526214B (en) | 2014-11-27 | 2014-11-27 | One corrugated plating robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410695265.8A CN104526214B (en) | 2014-11-27 | 2014-11-27 | One corrugated plating robot |
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| CN104526214B true CN104526214B (en) | 2016-05-11 |
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Cited By (1)
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| CN107052649A (en) * | 2017-05-16 | 2017-08-18 | 四川纽赛特工业机器人制造有限公司 | A kind of robot welder welded for crawler belt |
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| CN105436658A (en) * | 2015-12-03 | 2016-03-30 | 成都环龙智能***设备有限公司 | Large efficient corrugated plate structural component intelligent welding robot work station |
| CN109623083B (en) * | 2019-01-19 | 2023-09-12 | 巨力自动化设备（浙江）有限公司 | Fixed-length conveying device for brazing belt |
| CN110718960A (en) * | 2019-11-08 | 2020-01-21 | 广州视源电子科技股份有限公司 | Uninterrupted power supply complete machine |
| CN114346555A (en) * | 2022-03-11 | 2022-04-15 | 新乡职业技术学院 | Rotating base for welding robot |
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| CN104526214A (en) | 2015-04-22 |
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