CN203264344U - Degreasing fluid fat separating device and system - Google Patents
Degreasing fluid fat separating device and system Download PDFInfo
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- CN203264344U CN203264344U CN 201320283825 CN201320283825U CN203264344U CN 203264344 U CN203264344 U CN 203264344U CN 201320283825 CN201320283825 CN 201320283825 CN 201320283825 U CN201320283825 U CN 201320283825U CN 203264344 U CN203264344 U CN 203264344U
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- degreaser
- separator device
- separating
- fat separator
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Abstract
The utility model discloses a degreasing fluid fat separating device and system. The degreasing fluid fat separating device comprises a separating tank, a heater and a separating coating, wherein the heater is arranged at the upper layer of the separating tank, the separating coating is arranged at the middle-lower layer of the separating tank for separating the separating tank into an upper chamber and a lower chamber, fat separated from degreasing fluid entering the separating tank through heating of the heater is separated at the upper chamber by the separating coating so that the fat is separated, the fat separating system comprises degreasing tank and a fat separating device, the fat separating device is connected with the degreasing tank through a fluid discharging pipe and a fluid returning pipe, degreasing liquid in the degreasing tank enters the fat separating device through the fluid discharging pipe, the fat and the degreasing fluid are separated in the fat separating device, and the separated degreasing fluid is used for cleaning a workpiece and then returns the degreasing tank through the fluid returning pipe.
Description
Technical field
The utility model relates to a kind of profit treatment technology, relates in particular to a kind of degreaser fat separator device and oil separation system.
Background technology
In the coating process such as Car Body Painting, can produce many greasy dirts and be attached on the workpiece for the treatment of application in coating process, have a strong impact on coating quality.For this reason, need at any time the greasy dirt that produces in coating process to be cleaned, in order to avoid affect the painting dressing automobiles quality.
The process of above-mentioned cleaning greasy dirt generally adopts degreaser to rinse the workpiece that is coated.The degreaser of completing cleaning task generally can enter fat separator device, and in this device, the grease that is dissolved in cleaning process in degreaser is separated, and the degreaser after the separation grease can return to matting and recycle.
Present stage, the following two kinds of methods of general many employings realize the grease of degreaser is separated.
First absorption oil removal process.The method is utilized the not hydrophilic material behavior of oleophylic, constantly contacts with the degreaser that contains greasy dirt by these materials, catches the greasy dirt in the absorption tank liquor.Tumbler drives the oil suction band with the ceaselessly rotation in auxiliary groove of specific rotating speed, and the greasy dirt that adsorbs is extruded in oil storage barrel through squeezing hydraulic fluid port.The method need to use lipophilic material to make the oil suction band, and one-time investment is high, mostly is the middle and high end coaling production line for cars and adopts, and popularity rate is not high.
Another kind method is the heating oil hydrodissection.The method is that the grease-contained degreaser of bag is sent into the deep fat separator, heating demulsification type, and the grease of separating out from degreaser can float to the liquid level of separating tank, collects through inlet port, flows into oil storage tank.Tank liquor after de-oiling is through the baffle plate of liquid level, returns to work nest after removing heavier sediment.It is larger that the method is taken up an area, and it is large to add heat power consumption, take common 100,000 coaling production line for cars as example, adopt this kind method per hour power consumption more than 50KW; The problems referred to above cause the operating cost of this partition method too high, and are very uneconomical.
The utility model content
For addressing the above problem, the utility model provides a kind of degreaser fat separator device, can realize the grease of degreaser is separated with lower cost.
The utility model provides a kind of degreaser oil separation system that uses above-mentioned degreaser fat separator device simultaneously.
The degreaser fat separator device that the utility model provides, concrete separating tank, heater and separate coating, described heater is arranged on the upper strata of separating tank, separate the middle lower floor that coating is arranged on separating tank, separating tank is divided into upper chamber, lower chambers, and the degreaser heater via that enters separating tank heats the grease of separating out, and separated coating is cut off in described upper chamber, described separating tank cell wall is provided with fuel outlet valve, and this fuel outlet valve is positioned at upper chamber.
Preferably, described device also comprises temperature measuring equipment, the temperature of described temperature measuring equipment regulation and control heater heating more than or equal to 30 ℃, less than or equal to 40 ℃.
Particularly, described separation coating is water wetted material.
Preferably, described separation coating periphery is fitted with the separating tank inwall.
Preferably, separate coating near an end of fuel outlet valve lower than the end away from fuel outlet valve, perhaps separate coating and be in identical horizontal level near an end of fuel outlet valve with an end away from fuel outlet valve.
Preferably, described fat separator device also comprises backwash valve, and the backwash mouth that described backwash valve is corresponding is positioned at upper chamber, opens this backwash valve, cleaning fluid can be injected separating tank, cleans and separates coating.
Alternatively, flow out by the clear liquid valve through the degreaser after fat separator device separation grease.
A kind of degreaser oil separation system, comprise degreasing bath and above-mentioned degreaser fat separator device, described degreasing bath is connected with drain pipe, liquid back pipe with fat separator device, in degreasing bath, the grease-contained degreaser of bag enters fat separator device by drain pipe, complete separating of grease and degreaser in fat separator device, return to degreasing bath by liquid back pipe after the degreaser cleaning workpiece after separation.
Preferably, overflow plate is set in degreasing bath, forms an overflow launder, in degreasing bath, liquid enters overflow launder by overflow plate, then enters fat separator device by drain pipe.
Alternatively, said system also comprises oil storage barrel, and this oil storage barrel is placed on the below of fuel outlet valve.
Degreaser fat separator device and system thereof that the utility model provides arrange heater by the top at separating tank, of short duration heating degreaser, the cutting out partial grease, through separating coating, grease is cut off on separation coating top again, realize the separation to grease in degreaser.This device is by separating coating and the heating degreasing method combines, and is simple in structure, floor space is little.Coating is cheap owing to separating, and separative efficiency is high, can at utmost reduce power consumption, energy savings.
The oil separation system that the utility model provides comprises above-mentioned fat separator device and degreasing bath, tank liquor in degreasing bath enters fat separator device by drain pipe, be separated into grease and degreaser in fat separator device, after the degreaser cleaning workpiece, circulation enters degreasing bath through liquid back pipe, realizes the reasonable utilization of resource.
Description of drawings
Fig. 1 is the structural representation of a kind of degreaser fat separator device of the utility model and oil separation system.
1, degreasing bath, 2, overflow plate, 3, overflow launder, 4, separating tank, 5, separate coating, 6, heater, 7, thermometer, 8, fuel outlet valve, 9, residul discharging valve, 10, the clear liquid valve, 11, oil storage barrel, 12, backwash valve.
The specific embodiment
As shown in Figure 1, a kind of degreaser fat separator device of providing of the utility model and the degreaser oil separation system that comprises this degreaser fat separator device.Below introduce this degreaser oil separation system, the part of described degreaser fat separator device for realizing directly that wherein grease separates.
Described degreaser oil separation system comprises degreasing bath 1, overflow plate 2, overflow launder 3, separating tank 4, separates coating 5, heater 6, thermometer 7, fuel outlet valve 8, residul discharging valve 9, clear liquid valve 10, oil storage barrel 11, backwash valve 12.
Hold degreaser in described degreasing bath 1, degreaser is used for removing the spots such as greasy dirt of metal surface, is dissolved with grease in the degreaser after cleaning workpiece, and when the grease that dissolves in degreaser is saturated, degreaser can not play the effect of removing greasy dirt.For guaranteeing the water level balance of degreaser in degreasing bath 1, overflow plate 2 is installed in position suitable in degreasing bath 1, so just will isolate an overflow launder 3 in degreasing bath 1, and the degreaser in degreasing bath 1 enters overflow launder 3 by overflow plate 2.
Described separating tank 4 is a container, and the tank liquor in overflow launder 3 enters separating tank 4 by drain pipe, and being separated in this separating tank 4 of degreaser and grease carried out.
Install in the middle and lower part of above-mentioned separating tank 4 and separate coating 5, separate the periphery of coating 5 and the inwall of separating tank 4 and fit, separate coating 5 separating tank 4 is divided into upper chamber, two chambers of lower chambers; Separate coating 5 and can also can be on the same level line with the end away from fuel outlet valve 8 lower than the end away from fuel outlet valve 8 near an end of fuel outlet valves 8, such angle is set is conducive to isolated grease and discharges smoothly.Need to prove, described separation coating 5 is a kind of hydrophilic materials, is comprised of the rubber, polymer and the novel nano particle that mix.Polymer in described separation coating 5 and water form hydrogen bond, nano particle can make coating become more level and smooth, make water and synthetic polymer thing smoothly by filter course, and oil content is retained in the top of separating coating 5, so just can realize the separation of the grease in degreaser.
At the top of above-mentioned separating tank 4 mounting heater 6, described heater 6 heats the degreaser of separating tank 4 upper chamber, and the power consumption that consumes when heating in order to reduce can also be installed thermometer 7 on the top of separating tank 4, the heating-up temperature of control heater 6.
Connecting pipe on the cell wall of separating tank 4, this pipeline are positioned at the top of separating coating 5, and fuel outlet valve 8 is installed on pipeline, place oil storage barrel 11 below fuel outlet valve 8.
One hollow groove is set in the bottom of separating tank 4, is connected and installed with the pipeline of residul discharging valve 9 on the cell wall of a side of hollow channel opening, be used for getting rid of grease and the residue of precipitation.Be connected and installed with the pipeline of clear liquid valve 10 on the cell wall of a side of hollow groove sealing, be used for making the degreaser after separation to flow out, circulation enters in degreasing bath 1 through liquid back pipe after separating the degreaser cleaning workpiece after grease.
Clean up in order to separate some impurity and greasy dirt residual on coating 5, be connected and installed with the pipeline of backwash valve 12 on the cell wall near separation coating 5 tops, by opening backwash valve 12, can utilize cleaning agent or clear water to clean and separate coating 5.
A kind of degreaser fat separator device and oil separation system that the utility model provides fill in degreasing bath 1 because of the surperficial degreaser that is dissolved with grease of clean metal, are dissolved with the grease of the multiple combination compositions such as Water-In-Oil, oil-in-water in this degreaser.When in degreasing bath 1, the degreaser water level was higher than overflow plate 2, the degreaser overflow entered overflow launder 3, and overflow launder 3 pumps into degreaser in separating tank 4 through drain pipe, and degreaser can be separated out the part grease under the heating of separating tank 4 top section heaters 6.The part grease that is dissolved in degreaser need to prove, be dissolved with grease in degreaser, and the solubility of grease in degreaser reduces along with the rising of temperature, so in the heating degreaser, can be separated out.The grease of separating out swims in the top of degreaser.Wherein, thermometer 7 is for detection of the temperature of upper strata degreaser, and this testing result outputs to ECU (scheming not shown), controls the heating of whether switching on of described heater 6 by ECU.By above-mentioned controlling mechanism, the temperature of upper chamber can be controlled at 30 ℃ of-40 ℃ of left and right, at this temperature, namely can separate out the part grease, can make again the power-dissipation-reduced 50% of heater 6.The temperature that detects when thermometer 7 surpasses 40 when spending, and ECU can autoshutdown heater 6, stopped heating; Also can pass through temperature alarm, manually close heater 6.
Above-mentioned degreaser and the grease of separating out, through being arranged on the separation coating 5 in separating tank 4, separating coating 5 is water wetted material, make degreaser can pass through smoothly to separate coating 5, the grease of separating out can not be by separating coating 5, and grease is just stayed separation coating 5 tops like this, after oil content runs up to certain quantity, open fuel outlet valve 8, oil content is entered oil storage barrel 11 by pipeline.
Enter into the degreaser of separating tank 4 lower chambers by separating coating 5, fat content wherein significantly reduces, by the clear liquid valve 10 of opening, these degreasers can be pumped by liquid back pipe, through rinse bath (scheming not shown), after the greasy dirt cleaning to workpiece, return to described degreasing bath 1.Need to prove, the degreaser that is dissolved with grease is separated out the part grease through heating, the grease that dissolves in degreaser like this reduces, reach the index of cycling and reutilization, just can again play the effect of removing metal surface greasy dirt, fat separator device has also played the effect that grease is separated with degreaser.
Need to prove, the hollow groove is set in the bottom of separating tank 4 is and prevent that the grease and the residue that precipitate from stopping up the clear liquid conveyance conduit, realized like this recycling of clear liquid, and simultaneously can emptying precipitation grease and residue, fat separator device cleared up.
Degreaser fat separator device and oil separation system that the utility model provides, the degreaser that grease is arranged by heating for dissolving is separated out grease from degreaser, then adopts cheap water wetted material as separating coating 5, degreaser is separated with grease, and degreaser can cycling and reutilization.Described fat separator device has reduced and has added heat power consumption, and this fat separator device and oil separation system need not to arrange multistage overflow launder, have simplified the structure of device, save floor occupying area, saved cost, the employing that separates coating 5 makes the separative efficiency of grease in degreaser up to 99.9%.
The above degreaser fat separator device that the utility model is provided and the embodiment of oil separation system are described in detail, used specific case herein principle of the present utility model and embodiment are set forth, the explanation of above embodiment just is used for helping to understand method of the present utility model and core concept thereof; Simultaneously, for one of ordinary skill in the art, according to thought of the present utility model, all will change in specific embodiments and applications.In sum, the content of above-described embodiment should not be construed as restriction of the present utility model.
Claims (10)
1. a degreaser fat separator device, comprise separating tank and heater, it is characterized in that, this device comprises the separation coating, described heater is arranged on the upper strata of separating tank, separates the middle lower floor that coating is arranged on separating tank, and separating tank is divided into upper chamber, lower chambers; The degreaser heater via that enters separating tank heats the grease of separating out, and separated coating is cut off in described upper chamber; Described separating tank cell wall is provided with fuel outlet valve, and this fuel outlet valve is positioned at upper chamber.
2. degreaser fat separator device according to claim 1, is characterized in that, described device comprises temperature measuring equipment, the temperature of described temperature measuring equipment regulation and control heater heating more than or equal to 30 ℃, less than or equal to 40 ℃.
3. degreaser fat separator device according to claim 1, is characterized in that, described separation coating is water wetted material.
4. degreaser fat separator device according to claim 1, is characterized in that, described separation coating periphery is fitted with the separating tank inwall.
5. degreaser fat separator device according to claim 1, it is characterized in that, separate coating near an end of fuel outlet valve lower than the end away from fuel outlet valve, perhaps separate coating and be in identical horizontal level near an end of fuel outlet valve with an end away from fuel outlet valve.
6. degreaser fat separator device according to claim 1, is characterized in that, described fat separator device comprises backwash valve, the backwash mouth that described backwash valve is corresponding is positioned at upper chamber, open this backwash valve, cleaning fluid can be injected separating tank, clean and separate coating.
7. degreaser fat separator device according to claim 1, is characterized in that, the degreaser after the separation grease flows out by the clear liquid valve.
8. a degreaser oil separation system, comprise any one described degreaser fat separator device of degreasing bath and claim 1-7, and described degreasing bath is connected with drain pipe, liquid back pipe with fat separator device; In described degreasing bath, the grease-contained degreaser of bag enters fat separator device by drain pipe, completes separating of grease and degreaser in fat separator device, returns to degreasing bath by liquid back pipe after the degreaser cleaning workpiece after separation.
9. degreaser oil separation system according to claim 8, is characterized in that, overflow plate is set in degreasing bath, forms an overflow launder, and in degreasing bath, liquid enters overflow launder by overflow plate, then enters fat separator device by drain pipe.
10. degreaser oil separation system according to claim 8, is characterized in that, comprises oil storage barrel, is placed on the below of fuel outlet valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320283825 CN203264344U (en) | 2013-05-22 | 2013-05-22 | Degreasing fluid fat separating device and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320283825 CN203264344U (en) | 2013-05-22 | 2013-05-22 | Degreasing fluid fat separating device and system |
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| Publication Number | Publication Date |
|---|---|
| CN203264344U true CN203264344U (en) | 2013-11-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320283825 Expired - Fee Related CN203264344U (en) | 2013-05-22 | 2013-05-22 | Degreasing fluid fat separating device and system |
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| CN (1) | CN203264344U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114213975A (en) * | 2021-11-15 | 2022-03-22 | 三峡大学 | Full-type rosin dissolving and separating process measurement and control and automatic production system |
| CN114308871A (en) * | 2021-12-02 | 2022-04-12 | 浙江天铁实业股份有限公司 | Automatic degreasing and cleaning equipment and method for steel plate for seismic isolation support |
-
2013
- 2013-05-22 CN CN 201320283825 patent/CN203264344U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114213975A (en) * | 2021-11-15 | 2022-03-22 | 三峡大学 | Full-type rosin dissolving and separating process measurement and control and automatic production system |
| CN114213975B (en) * | 2021-11-15 | 2023-04-07 | 三峡大学 | Full-type rosin dissolving and separating process measurement and control and automatic production system |
| CN114308871A (en) * | 2021-12-02 | 2022-04-12 | 浙江天铁实业股份有限公司 | Automatic degreasing and cleaning equipment and method for steel plate for seismic isolation support |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131106 Termination date: 20170522 |