CN203254086U - Automatic welding device of hinge plate - Google Patents
Automatic welding device of hinge plate Download PDFInfo
- Publication number
- CN203254086U CN203254086U CN 201320317160 CN201320317160U CN203254086U CN 203254086 U CN203254086 U CN 203254086U CN 201320317160 CN201320317160 CN 201320317160 CN 201320317160 U CN201320317160 U CN 201320317160U CN 203254086 U CN203254086 U CN 203254086U
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- China
- Prior art keywords
- welding
- flap
- hinge plate
- slide unit
- welding gun
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- Expired - Fee Related
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Abstract
The utility model discloses an automatic welding device of a hinge plate. The automatic welding device comprises a Haff clamp, a supporting base, a sliding table and a driving device. The Haff clamp is used for fixing a hinge plate circular pipe, the supporting base is arranged on one side of the Haff clamp and used for fixing a hinge plate molding plate, and the outer cylindrical surface of the hinge plate circular pipe makes contact with one end of the hinge plate molding plate in an abutting mode; the sliding table is arranged on a guide rail in a sliding mode, and a first welding gun used for welding one face of the hinge plate and a second welding gun used for welding the other face of the hinge plate are arranged on two sides of the sliding table respectively; the driving device is used for driving the sliding table to slide along the guide rail, and the driving device, the first welding gun and the second welding gun are controlled by a PLC system. According to the automatic welding device of the hinge plate, full-automatic welding is achieved through the PLC system, therefore, manual welding is removed, and injuries caused by smoke produced in the welding process to the human body are avoided; in addition, the automatic welding device of the hinge plate is high in welding efficiency and good in welding effect, avoids the problems of inconformity of weld widths, weld joint bending and the like, meets work requirements of modernization, and greatly improves production efficiency and welding quality.
Description
Technical field
The utility model relates to a kind of automatic soldering device of flap.
Background technology
The welding procedure of present flap all is to adopt artificial welding manner, extremely shown in Figure 3 referring to Fig. 1, artificial welding at first needs pipe 11 and sheet forming 12 are fixed on the positioning fixture 20, pipe 11 is fixing by guide blot 22, sheet forming 12 clamps by clamping tool, then weld by the junction of 30 pairs of pipes 11 of welding gun and sheet forming 12, after the welding one side, again the welding of another side is carried out in workpiece 10 upsets, because fusion length is long, arm shake control welding gun 30 causes weld seam crooked easily, and the inconsistent weld width that causes of speed of welding is different, more weld defect phenomenon occurs.Long-time welding causes the workman very tired, and welding produces flue gas in addition and arc light is harmful, and welding efficiency is low, is difficult to finish the production task of regulation.
In sum, for shortcomings and deficiencies of the prior art, need especially a kind of fast, reduce manually-operated welder, to address the above problem.
The utility model content
The purpose of this utility model is to provide a kind of automatic soldering device of flap, and the automatic soldering device of this flap is realized the full-automation of welding, removes artificial welding from, and welding efficiency is high, and welding effect is good.
The technical problem that the utility model solves can realize by the following technical solutions:
The automatic soldering device of flap is characterized in that, comprising:
The Hough anchor clamps that are used for fixed hinge plate pipe;
Be arranged on the supporting seat that is used for fixed hinge sheet metal forming sheet material of Hough anchor clamps one side, an end of flap pipe outer cylinder and flap sheet forming is conflicted;
Be slidingly arranged in the slide unit on the guide rail, described slide unit both sides are respectively arranged with for the first welding gun of welding flap one side with for the second welding gun that welds the flap another side;
Drive the drive unit that described slide unit slides along guide rail, described drive unit and described the first welding gun and the second welding gun are all controlled by the PLC system.
In a kind of preferred embodiment of the present utility model, described drive unit comprises drive motors and passes described slide unit and drive the screw mandrel that slide unit slides along guide rail, the tail end of described screw mandrel is provided with synchronizing wheel, and the output of described drive motors is in transmission connection by Timing Belt and described synchronizing wheel.
In a kind of preferred embodiment of the present utility model, be provided with encoder, described encoder and PLC system control connection for feedback slide unit stroke on the described screw mandrel.
In a kind of preferred embodiment of the present utility model, a side of described Hough anchor clamps is connected with the first cylinder, is provided with the second cylinder for fixed hinge sheet metal forming sheet material on the described supporting seat.
In a kind of preferred embodiment of the present utility model, comprise that also one is arranged on the pusher cylinder of Hough anchor clamps one side.
In a kind of preferred embodiment of the present utility model, comprise that also one is used for the air purge tracheae of cleaning spatter thing.
In a kind of preferred embodiment of the present utility model, described slide unit also is provided with the initial point sensing chip that is used with optoelectronic switch at origin position.
Owing to adopted technical scheme as above, the utility model adopts the PLC system to realize Full-automatic welding, after only needing to be fixed on workpiece on Hough anchor clamps and the supporting seat, start the PLC system, after PLC system drive slide unit slides and arrives the welding position, drive again the first welding gun and the second welding gun synchronous welding is carried out in the two sides of workpiece, remove artificial welding from, the injury that the flue gas of having avoided welding process to produce causes human body, and welding efficiency is high, and welding effect is good, and it is inconsistent can not weld width to occur, the problems such as weld seam bending, satisfy modern job requirement, greatly improved production efficiency and welding quality.
Description of drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, the below will do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art, apparently, accompanying drawing in the following describes only is embodiment more of the present utility model, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Structural representation when Fig. 1 is the artificial welding of prior art.
Fig. 2 is the structural representation of welding gun when the welding work pieces one side of prior art.
Fig. 3 is the structural representation of welding gun when the welding work pieces another side of prior art.
Fig. 4 is the structural representation of the automatic soldering device of the utility model flap.
The specific embodiment
For technological means, creation characteristic that the utility model is realized, reach purpose and effect is easy to understand, below in conjunction with concrete diagram, further set forth the utility model.
Referring to shown in Figure 4, the automatic soldering device of flap comprises Hough anchor clamps 100, supporting seat 200, slide unit 500, guide rail 530, the first welding gun 310, the second welding gun 320 and drive unit 400.
Left and right anchor clamps 101,102 tops of Hough anchor clamps 100 offer deep-slotted chip breaker, pipe 11 is fixed in the deep-slotted chip breaker 103, the side of right anchor clamps 102 also further compresses by the first cylinder 110, one end of right anchor clamps 102 also is provided with locating piece 102, to guarantee that pipe 11 is fixed on deep-slotted chip breaker 103 middle parts.
Supporting seat 200 is arranged on a side of Hough anchor clamps 100, sheet forming 12 is fixed on the supporting seat 200 by the second cylinder 210 that is arranged on the supporting seat 200, also be provided with locating piece 220 on the supporting seat 200, to guarantee that sheet forming 12 is fixed on correct position to be welded, be fixed on the lower end of the sheet forming 12 on the supporting seat 200 and the outer cylinder of pipe 11 and conflict, so that follow-up welding job is carried out smoothly.
Also be provided with the incremental encoder 450 for feedback slide unit 500 strokes on the screw mandrel 440, drive motors 410, the first welding gun 310, the second welding gun 320 and incremental encoder 450 are all controlled by the PLC system.
Operation principle of the present utility model is as follows:
Start drive motors 410, drive motors 410 drives slide unit 500 by screw mandrel 440 and moves along guide rail 530, when the first welding gun 310 of slide unit 500 both sides and the second welding gun 320 move to the arcing point of flap 10, PLC system control drive motors 410 quits work, and the first welding gun 310 and the second welding gun 320 begin to weld striking.
After the striking success, the PLC system continues control drive motors 410, and operating frequency is arrived in the frequency shift of drive motors, namely allowing slide unit 500 move with normal speed makes the first welding gun 310 and the second welding gun 320 weld the two sides of flap 10 with normal speed, incremental encoder 450 calculates the stroke of slide unit 500 simultaneously, when slide unit 500 moves to the stroke that the PLC system predesignates, namely this moment, the first welding gun 310 and the second welding gun 320 were finished welding job, this moment, the PLC system controlled the first welding gun 310 and the second welding gun 320, make the first welding gun 310 and the second welding gun 320 implement little electric current welding, to finish the receipts arc welding, make receipts acnode welding bead full.
After welding is finished, the first cylinder 110 and the second cylinder 210 are got back to relaxation state, initial point got back to by slide unit 500 and brake stops, be arranged on Hough anchor clamps 100 1 thruster material cylinder (not shown)s this moment the flap 10 after welding is released Hough anchor clamps 100 and slipped into blowpit in order to a procedure after carrying out, clear up the spatter thing with air purge tracheae (not shown) simultaneously.
The utility model adopts the PLC system to realize Full-automatic welding, a people can operate two these devices simultaneously, remove artificial welding from, the injury that the flue gas of having avoided welding process to produce causes human body, and welding efficiency is high, and welding effect is good, the problems such as weld seam 13 width are inconsistent, weld seam 13 bendings can not occur, satisfy modern job requirement, greatly improved production efficiency and welding quality.
More than show and described basic principle of the present utility model and principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; that describes in above-described embodiment and the specification just illustrates principle of the present utility model; under the prerequisite that does not break away from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall in claimed the utility model scope.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (7)
1. the automatic soldering device of flap is characterized in that, comprising:
The Hough anchor clamps that are used for fixed hinge plate pipe;
Be arranged on the supporting seat that is used for fixed hinge sheet metal forming sheet material of Hough anchor clamps one side, an end of flap pipe outer cylinder and flap sheet forming is conflicted;
Be slidingly arranged in the slide unit on the guide rail, described slide unit both sides are respectively arranged with for the first welding gun of welding flap one side with for the second welding gun that welds the flap another side;
Drive the drive unit that described slide unit slides along guide rail, described drive unit and described the first welding gun and the second welding gun are all controlled by the PLC system.
2. the automatic soldering device of flap as claimed in claim 1, it is characterized in that, described drive unit comprises drive motors and passes described slide unit and drive the screw mandrel that slide unit slides along guide rail, the tail end of described screw mandrel is provided with synchronizing wheel, and the output of described drive motors is in transmission connection by Timing Belt and described synchronizing wheel.
3. the automatic soldering device of flap as claimed in claim 2 is characterized in that, is provided with encoder, described encoder and PLC system control connection for feedback slide unit stroke on the described screw mandrel.
4. the automatic soldering device of flap as claimed in claim 1 is characterized in that, a side of described Hough anchor clamps is connected with the first cylinder, is provided with the second cylinder for fixed hinge sheet metal forming sheet material on the described supporting seat.
5. the automatic soldering device of flap as claimed in claim 1 is characterized in that, comprises that also one is arranged on the pusher cylinder of Hough anchor clamps one side.
6. the automatic soldering device of flap as claimed in claim 1 is characterized in that, comprises that also one is used for the air purge tracheae of cleaning spatter thing.
7. the automatic soldering device of flap as claimed in claim 1 is characterized in that, described slide unit also is provided with the initial point sensing chip that is used with optoelectronic switch at origin position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320317160 CN203254086U (en) | 2013-06-03 | 2013-06-03 | Automatic welding device of hinge plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320317160 CN203254086U (en) | 2013-06-03 | 2013-06-03 | Automatic welding device of hinge plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203254086U true CN203254086U (en) | 2013-10-30 |
Family
ID=49466692
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320317160 Expired - Fee Related CN203254086U (en) | 2013-06-03 | 2013-06-03 | Automatic welding device of hinge plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203254086U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110449799A (en) * | 2019-07-26 | 2019-11-15 | 江苏君逸环保科技有限公司 | It is a kind of for welding the welding fixture and working method of environmental protection equipment upper hinge |
| CN111515603A (en) * | 2020-05-06 | 2020-08-11 | 安德里茨（中国）有限公司 | Welding system |
-
2013
- 2013-06-03 CN CN 201320317160 patent/CN203254086U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110449799A (en) * | 2019-07-26 | 2019-11-15 | 江苏君逸环保科技有限公司 | It is a kind of for welding the welding fixture and working method of environmental protection equipment upper hinge |
| CN110449799B (en) * | 2019-07-26 | 2023-12-22 | 扬州市创搏机械制造有限公司 | Welding fixture for welding hinge on environment-friendly equipment and working method |
| CN111515603A (en) * | 2020-05-06 | 2020-08-11 | 安德里茨（中国）有限公司 | Welding system |
| CN111515603B (en) * | 2020-05-06 | 2021-11-23 | 安德里茨（中国）有限公司 | Welding system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131030 Termination date: 20180603 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |