CN202684286U - Robot welding workstation for exhaust manifold - Google Patents
Robot welding workstation for exhaust manifold Download PDFInfo
- Publication number
- CN202684286U CN202684286U CN 201220159913 CN201220159913U CN202684286U CN 202684286 U CN202684286 U CN 202684286U CN 201220159913 CN201220159913 CN 201220159913 CN 201220159913 U CN201220159913 U CN 201220159913U CN 202684286 U CN202684286 U CN 202684286U
- Authority
- CN
- China
- Prior art keywords
- welding
- external shaft
- robot
- positioners
- workstation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Manipulator (AREA)
Abstract
The utility model relates to a robot welding workstation for an exhaust manifold. The workstation comprises welding robots, a double-station design is adopted, a welding safety workshop is arranged on a base, two double-rotation external shaft positioners are arranged at the front end of the safety workshop, each external shaft positioner comprises an external shaft turnover mechanism and an external shaft rotating mechanism, and the external shaft turnover mechanism comprises an external shaft motor and an RV reducer; welding fixtures are arranged on the positioners separated by a shading rail, and welding robots and automatic slag cleaning and wire shearing device; and a digital inversion pulsed welding machine and an electrical control device are connected with a robot control cabinet through cables, the robot control cabinet is connected with and controls the welding robots through cables. The workstation has the advantages that coordinated linkage of the robots with the external shaft positioners is used for enabling a welding gun and a workpiece to form the optimal welding posture, welding with continuous arc for the workpiece is performed once, and therefore the welding quality and efficiency are improved.
Description
Technical field
The utility model relates to a kind of robot automatic soldering device, specifically relates to a kind of blast pipe manifold robot welding workstation.
Background technology
It is main at present manual welding mainly being adopted in the welding of blast pipe manifold.And there are many deficiencies in existing manual welding, affects welding quality and production efficiency: 1. in advance spot welding of manual welding, so that spot welding place produces very large weld defect easily; And, in welding process, can't disposablely finish all weld seams, so that a multiple-pass weld is formed welding bead, because of the not continuous disposable welding of finishing, phenomenon must occur overlapping, and weld defect appears in lap-joint easily, so that welding quality can not be guaranteed, there is certain potential safety hazard.2. manual welding even weld is poor, causes security performance relatively unstable.3. welding quality often is subjected to Welder's solder technology level and the restriction of working specification, and welding quality is unstable.4. welding job amount is large, and welding efficiency is low, and cost of labor is high.
The utility model content
In order effectively to solve the problem that above-mentioned prior art exists, the utility model provides a kind of blast pipe manifold robot welding workstation, it can be without in advance spot welding, utilize the coordination linkage of robot and external shaft positioner, can in 360 degree scopes, locate arbitrarily, coordinate, make robot welding gun and workpiece form best welding posture, the blast pipe manifold is carried out disposable not current interruption ground welding.
The utility model solves its technical problem and adopts following technical scheme to realize.
A kind of blast pipe manifold robot welding workstation, employing double design comprises that base, Welding Safety worker-house, two rotary servovalve external shaft positioner, shading hurdle, weld jig, welding robot, automatically clear rifle cut silk device, digital inversion pulse machine, electrical control gear and robot control cabinet.
Described a kind of blast pipe manifold robot welding workstation, it is characterized in that: set up the Welding Safety worker-house at base, in the Welding Safety worker-house, be provided with 2 two rotary servovalve external shaft positioners, be respectively equipped with weld jig above 2 two rotary servovalve external shaft positioners, be provided with the shading hurdle in the middle of 2 two rotary servovalve external shaft positioners, be respectively equipped with welding robot 2 two rotary servovalve external shaft positioner back and cut silk device with automatically clear rifle; Digital inversion pulse machine is connected cable and is connected with robot control cabinet with electrical control gear, and places on the rack, and robot control cabinet is connected with welding robot by cable, and butt welding machine device people controls; Described pair of rotary servovalve external shaft positioner comprises external shaft switching mechanism and external shaft rotating mechanism, and external shaft switching mechanism and external shaft rotating mechanism comprise respectively external shaft motor and RV decelerator.
The beneficial effects of the utility model are: adopt the robot automatic soldering device to replace artificial welding, so that appearance of weld and molten dark stable, welding quality stable; Utilize the coordination linkage of robot and external shaft positioner, can in 360 degree scopes, locate arbitrarily, coordinate, guarantee that welding robot welding gun and workpiece form best welding posture, can carry out disposable not current interruption ground welding to workpiece, weld seam obtains fabulous welding uniformity, so that welding quality and welding efficiency improve greatly.Simultaneously, adopt the double design, greatly increase work efficiency.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified.
Fig. 1 is the described blast pipe manifold of the utility model embodiment robot welding workstation front view.
Fig. 2 is the described blast pipe manifold of the utility model embodiment robot welding workstation top view.
Fig. 3 is the described external shaft positioner of the utility model embodiment front view.
Fig. 4 is the described external shaft positioner of the utility model embodiment longitudinal section.
Among the figure: 1. base, 2. Welding Safety worker-house, 3. pair rotary servovalve external shaft positioner, 4. shading hurdle, 5. weld jig, 6. welding robot, 7. automatically clear rifle is cut silk device, 8. digital inversion pulse machine, 9. electrical control gear, 10. robot control cabinet, 11. external shaft switching mechanism, 12. the external shaft rotating mechanism, 13. external shaft motors, 14.RV decelerator.
The specific embodiment
Below in conjunction with drawings and Examples the utility model specific embodiment is described.
Shown in Fig. 1-4, a kind of blast pipe manifold robot welding workstation described in the utility model, employing double design comprises that base (1), Welding Safety worker-house (2), two rotary servovalve external shaft positioners (3), shading hurdle (4), weld jig (5), welding robot (6), automatically clear rifle cut silk device (7), digital inversion pulse machine (8), electrical control gear (9), robot control cabinet (10).
The described a kind of blast pipe manifold robot welding workstation of present embodiment, set up Welding Safety worker-house (2) at base (1), be provided with 2 two rotary servovalve external shaft positioners (3) in the Welding Safety worker-house (2), be respectively equipped with weld jig (5) above 2 two rotary servovalve external shaft positioners (3), be provided with the shading hurdle in the middle of 2 two rotary servovalve external shaft positioners (3), 2 two rotary servovalve external shaft positioner (3) back be respectively equipped with welding robot (6) and automatically clearly rifle cut silk device (7), digital inversion pulse machine (8) is connected 9 with electrical control gear) be connected with robot control cabinet (10) by cable, and place on the rack, robot control cabinet (10) is connected with welding robot (6) by cable, and butt welding machine device people controls.
Described pair of rotary servovalve external shaft positioner (3) comprises external shaft switching mechanism (11) and external shaft rotating mechanism (12).
Described external shaft switching mechanism (11) and external shaft rotating mechanism (12) comprise respectively external shaft motor (13) and RV decelerator (14).
In concrete the use, robot body adopts OTC welding robot A II-B4, the digital inversion pulse machine of supporting OTCDP400, and arc stability, it is little to splash, and moulding is attractive in appearance, guarantees best welding effect.
Following to concrete welding operation procedure declaration:
Manually workpiece is clamped in weld jig (5) location, press " startup " button; Welding robot (6) starts the arrival welding position, makes robot welding gun and workpiece keep best welding posture with two rotary servovalve external shaft positioners (3) coordination, and the robot welding gun plays arc welding; Welding robot in the welding process (6) can be at any time by coordinating with two rotary servovalve external shaft positioners (3), best welding quality is guaranteed in welding posture and the position of in time repairing the robot welding gun, until welding is finished; Robot welding resets after finishing, and manually unloads workpiece, finishes the one action circulation.
Above-described embodiment; it only is the utility model preferred embodiment; so can not limit the utility model practical range with this, the equivalence of namely doing according to the utility model claim and description changes and modifies, and all belongs in the utility model scope of patent protection.
Claims (3)
1. blast pipe manifold robot welding workstation, it is characterized in that: this work station adopts the double design, comprise base (1), set up Welding Safety worker-house (2) at base (1), be provided with 2 two rotary servovalve external shaft positioners (3) in the Welding Safety worker-house (2), be respectively equipped with weld jig (5) above 2 two rotary servovalve external shaft positioners (3), be provided with the shading hurdle in the middle of 2 two rotary servovalve external shaft positioners (3), 2 two rotary servovalve external shaft positioner (3) back be respectively equipped with welding robot (6) and automatically clearly rifle cut silk device (7), digital inversion pulse machine (8) is connected 9 with electrical control gear) be connected with robot control cabinet (10) by cable, and place on the rack, robot control cabinet (10) is connected with welding robot (6) by cable, and butt welding machine device people controls.
2. a kind of blast pipe manifold robot welding workstation according to claim 1, it is characterized in that: described pair of rotary servovalve external shaft positioner (3) comprises external shaft switching mechanism (11) and external shaft rotating mechanism (12).
3. a kind of blast pipe manifold robot welding workstation according to claim 2, it is characterized in that: described external shaft switching mechanism (11) comprises external shaft motor (13) and RV decelerator (14), and external shaft rotating mechanism (12) comprises external shaft motor (13) and RV decelerator (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220159913 CN202684286U (en) | 2012-04-17 | 2012-04-17 | Robot welding workstation for exhaust manifold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220159913 CN202684286U (en) | 2012-04-17 | 2012-04-17 | Robot welding workstation for exhaust manifold |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202684286U true CN202684286U (en) | 2013-01-23 |
Family
ID=47539957
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220159913 Expired - Fee Related CN202684286U (en) | 2012-04-17 | 2012-04-17 | Robot welding workstation for exhaust manifold |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202684286U (en) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103317289A (en) * | 2013-07-12 | 2013-09-25 | 苏州澳冠自动化设备有限公司 | Double-station welding robot |
| CN103878472A (en) * | 2014-03-17 | 2014-06-25 | 创美工艺(常熟)有限公司 | Workpiece clamping worktable structure matched with welding robot |
| CN104439807A (en) * | 2014-11-27 | 2015-03-25 | 佛山市南海耀达建材有限公司 | Full-automatic welding workstation and method |
| CN104493326A (en) * | 2014-12-18 | 2015-04-08 | 潘阿海 | Intelligent arc welding device |
| CN104985302A (en) * | 2015-07-07 | 2015-10-21 | 扬州鑫凯诚机器人***有限公司 | All-position pipeline welding workstation |
| CN105710517A (en) * | 2016-04-21 | 2016-06-29 | 广州东焊焊接设备有限公司 | Double-shifting arc welding clamp work station |
| CN105710479A (en) * | 2016-04-08 | 2016-06-29 | 天津宏华焊研机器人科技有限公司 | Robot automatic flame brazing machine for oil cooler |
| CN105798458A (en) * | 2014-12-30 | 2016-07-27 | 上海团结普瑞玛激光设备有限公司 | Laser welding system for connecting plate of automobile seat angle adjusting device |
| CN106736186A (en) * | 2017-01-22 | 2017-05-31 | 无锡红湖***有限公司 | A kind of manifold plane flange welding device |
| CN106862729A (en) * | 2017-03-27 | 2017-06-20 | 山东蒙沃变速器有限公司 | A kind of closed-type circular welding bead automatic arc welding |
| CN107866627A (en) * | 2017-10-18 | 2018-04-03 | 广东省焊接技术研究所（广东省中乌研究院） | A kind of vacuum argon filling welding jig and method |
| CN107984108A (en) * | 2017-12-20 | 2018-05-04 | 迈赫机器人自动化股份有限公司 | Automobile exhaust system welding workstation and Automobile Welding equipment |
| CN109623185A (en) * | 2018-12-29 | 2019-04-16 | 资兴市粤兴汽车零部件制造有限公司 | A kind of silencer core Double-station welding device |
| CN114952115A (en) * | 2022-07-05 | 2022-08-30 | 中建材（合肥）机电工程技术有限公司 | Automatic welding workstation is in coordination with duplex position |
-
2012
- 2012-04-17 CN CN 201220159913 patent/CN202684286U/en not_active Expired - Fee Related
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103317289A (en) * | 2013-07-12 | 2013-09-25 | 苏州澳冠自动化设备有限公司 | Double-station welding robot |
| CN103878472A (en) * | 2014-03-17 | 2014-06-25 | 创美工艺(常熟)有限公司 | Workpiece clamping worktable structure matched with welding robot |
| CN103878472B (en) * | 2014-03-17 | 2015-11-18 | 创美工艺(常熟)有限公司 | With the Workpiece clamping Working table structure that welding robot is supporting |
| CN104439807A (en) * | 2014-11-27 | 2015-03-25 | 佛山市南海耀达建材有限公司 | Full-automatic welding workstation and method |
| CN104493326A (en) * | 2014-12-18 | 2015-04-08 | 潘阿海 | Intelligent arc welding device |
| CN104493326B (en) * | 2014-12-18 | 2016-04-06 | 潘阿海 | A kind of intelligent arc welding equipment |
| CN105798458A (en) * | 2014-12-30 | 2016-07-27 | 上海团结普瑞玛激光设备有限公司 | Laser welding system for connecting plate of automobile seat angle adjusting device |
| CN104985302A (en) * | 2015-07-07 | 2015-10-21 | 扬州鑫凯诚机器人***有限公司 | All-position pipeline welding workstation |
| CN105710479A (en) * | 2016-04-08 | 2016-06-29 | 天津宏华焊研机器人科技有限公司 | Robot automatic flame brazing machine for oil cooler |
| CN105710517A (en) * | 2016-04-21 | 2016-06-29 | 广州东焊焊接设备有限公司 | Double-shifting arc welding clamp work station |
| CN106736186A (en) * | 2017-01-22 | 2017-05-31 | 无锡红湖***有限公司 | A kind of manifold plane flange welding device |
| CN106736186B (en) * | 2017-01-22 | 2018-11-20 | 无锡红湖***有限公司 | A kind of manifold plane flange welding device |
| CN106862729A (en) * | 2017-03-27 | 2017-06-20 | 山东蒙沃变速器有限公司 | A kind of closed-type circular welding bead automatic arc welding |
| CN106862729B (en) * | 2017-03-27 | 2019-05-14 | 山东蒙沃变速器有限公司 | A kind of closed-type circular welding bead automatic arc welding |
| CN107866627A (en) * | 2017-10-18 | 2018-04-03 | 广东省焊接技术研究所（广东省中乌研究院） | A kind of vacuum argon filling welding jig and method |
| CN107984108A (en) * | 2017-12-20 | 2018-05-04 | 迈赫机器人自动化股份有限公司 | Automobile exhaust system welding workstation and Automobile Welding equipment |
| CN109623185A (en) * | 2018-12-29 | 2019-04-16 | 资兴市粤兴汽车零部件制造有限公司 | A kind of silencer core Double-station welding device |
| CN114952115A (en) * | 2022-07-05 | 2022-08-30 | 中建材（合肥）机电工程技术有限公司 | Automatic welding workstation is in coordination with duplex position |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202684286U (en) | Robot welding workstation for exhaust manifold | |
| CN202684284U (en) | Double-station robot welding workstation for wing box | |
| CN106624284B (en) | A kind of complete welding jig and working method of LNG storage tank 9%Ni steel automatic vertical position | |
| CN105195864A (en) | Double-robot working station for double-weld-joint arc welding | |
| CN205309518U (en) | A automatic spot welding device for sunroof guide rail | |
| CN202591857U (en) | Balanced suspension robot welding workstation | |
| CN201565701U (en) | Dedicated nozzle tip girth welding machine | |
| CN103659137A (en) | Automatic welding device and automatic welding method for thin-shell car body | |
| CN202137498U (en) | Automatic-protection welding machine tool | |
| CN202591809U (en) | Argon arc welding system of motor stator robot | |
| CN204639456U (en) | The side weld of transformer outer container two-port picks | |
| CN108746938A (en) | Multi-functional SAW sections tower welding robot | |
| CN204075549U (en) | Automotive seat frame assembly Robot Spot Welding system | |
| CN203109411U (en) | Buried scraper straight-slit two-gun automatic welder | |
| CN103331519A (en) | Method for processing initial and end positions of double-beam laser welding seam of T-shaped structure siding | |
| CN202591871U (en) | Robot welding system of spring buffer assembly | |
| CN203830882U (en) | Full-bearing frame robot welding system | |
| CN102873481B (en) | Three-rotating-shaft flipping welding platform | |
| CN202622146U (en) | Semi-automatic argon arc welding equipment for aluminum heat exchanger | |
| CN204934828U (en) | For the dual robot work station of two weld seam arc welding | |
| CN203649771U (en) | Automatic thin-housing vehicle body welding device | |
| CN206296601U (en) | A kind of small triangle robot welding system | |
| CN101549423B (en) | Automatic welding machine tool of radiator | |
| CN204171577U (en) | A kind of piston rod welder | |
| CN203992744U (en) | Arc plate cutting processing frock |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Robot welding workstation for exhaust manifold Effective date of registration: 20131216 Granted publication date: 20130123 Pledgee: Bank of Communications Ltd Zhangzhou branch Pledgor: ZHANGZHOU LIANHEHUAXIN ELECTRIC WELDING AUTOMATIC EQUIPMENT CO., LTD. Registration number: 2013350000041 |
|
| PLDC | Enforcement, change and cancellation of contracts on pledge of patent right or utility model | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130123 Termination date: 20160417 |