CN203254030U - Wire rod automatic welding machine - Google Patents
Wire rod automatic welding machine Download PDFInfo
- Publication number
- CN203254030U CN203254030U CN 201220657170 CN201220657170U CN203254030U CN 203254030 U CN203254030 U CN 203254030U CN 201220657170 CN201220657170 CN 201220657170 CN 201220657170 U CN201220657170 U CN 201220657170U CN 203254030 U CN203254030 U CN 203254030U
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- Prior art keywords
- wire rod
- welding
- tin
- charging
- station
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Links
- 238000003466 welding Methods 0.000 title claims abstract description 58
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 59
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 238000005520 cutting process Methods 0.000 claims abstract description 6
- 230000004807 localization Effects 0.000 claims description 14
- 238000010992 reflux Methods 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 13
- 239000000463 material Substances 0.000 description 4
- 230000008676 import Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 238000010257 thawing Methods 0.000 description 2
- 239000005028 tinplate Substances 0.000 description 2
- 206010006895 Cachexia Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 208000016318 wasting Diseases 0.000 description 1
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Abstract
The utility model discloses a wire rod automatic welding machine which comprises a mechanical body. A working table is arranged on the mechanical body, the working table is respectively composed of a transmission device and a welding device, one or more positioning jigs are arranged on the transmission device, the welding device comprises a feeding processing device, a tinning mechanism and a welding mechanism, and the tinning mechanism comprises a tin wire cutting mechanism and a riveting forming mechanism. The welding mechanism enables the positioning jig which is used for fixing wire rods to be welded to be connected and guided to a welding station, and after the welding mechanism and a terminal to be connected are precisely positioned, constant temperature welding of the wire rods and the terminal is achieved. The wire rod automatic welding machine achieves wire rod welding machining in an automated mode, when tin wires are welded, thread ends are completely covered, the tin wires are not prone to breakage and falling, and the service life of the product is prolonged.
Description
Technical field
The utility model relates to the wire rod automatic welding technique, relates in particular to a kind of wire rod automatic welding machine.
Background technology
The welding of traditional wire rod directly with the electric welding of tin silk on the solder joint of wire rod and splicing ear, the pad connection is insecure, causes easily the faults such as short circuit or short circuit, affect the normal use of Wire material terminal, can not cover the end of a thread fully when the tin wire bond connects, rupture easily and come off, service life is not long.Directly adopt common tin silk can cause the thawing of pad tin inhomogeneous, profile is both irregular, affects attractive in appearance.
Integrated feedstock need to realize from kinetic energy control that to finished product traditional welding adopts artificial or semi-automatic substep welding more, cause a large amount of human and material resources wastings of resources, and operating efficiency is not high, and product quality is uneven, affects product quality.
Summary of the invention
The purpose of this utility model is, for the deficiencies in the prior art, provides a kind of wire rod automatic welding machine, and automation realizes the wire rod welding processing, finishes synchronously the function of the preparation of tin sheet and constant temperature welding by upper tin mechanism and welding mechanism complete machine are set.
For effectively addressing the above problem, the technical scheme that the utility model is taked is as follows:
A kind of wire rod automatic welding machine, comprise a basic machine, one workbench is set on this basic machine, this workbench is comprised of transmitting device and welder respectively, described transmitting device is provided with one or more localization tools, described welder comprises charging treating apparatus, upper tin mechanism and welding mechanism, and described upper tin mechanism is comprised of tin silk cutting mechanism and riveting shaping mechanism.
Especially, described transmitting device also comprises the two ends axis of guide and intermediate transfer belt, and described transport tape is realized the transmission of described localization tool and the transmission that refluxes at the described axis of guide around the home.
Especially, described charging treating apparatus comprises a station wire rod charging aperture, two station tin silk charging apertures and three Positions Terminal charging apertures, and wherein two station tin silk charging apertures and three Positions Terminal charging apertures comprise respectively charging vibrating disk and charging transmission channel.
Especially, described welding mechanism directly interconnects with three Positions Terminal charging apertures, and described upper tin mechanism directly interconnects with two station tin silk charging apertures.
The beneficial effects of the utility model: the wire rod automatic welding machine that the utility model provides, automation are realized the wire rod welding processing, cover the end of a thread when the tin wire bond connects fully, and easy fracture and coming off not prolongs product service life; The thawing of pad tin is even, and the profile rule is attractive in appearance; , upper tin mechanism and welding mechanism complete machine finish synchronously the function of the preparation of tin sheet and constant temperature welding by being set; Integrated feedstock need to be realized from kinetic energy control to finished product, substitutes traditional artificial or semi-automatic substep welding manner, saves a large amount of human and material resources resources, and high efficiency, and product quality is protected, and improves the quality of products.
Below in conjunction with accompanying drawing the utility model is elaborated.
Fig. 1 is that the disclosed wire rod automatic welding machine of the utility model forms structural representation;
Fig. 2 is that welder forms structural representation in the disclosed wire rod automatic welding machine of the utility model;
Fig. 3 is the process chart of wire rod automatic soldering technique among the utility model embodiment;
Fig. 4 goes up the process of tin flow chart in the wire rod automatic soldering technique among the utility model embodiment.
The specific embodiment
Embodiment:
As shown in Figures 1 and 2, wire rod automatic welding machine in the present embodiment, comprise a basic machine, one workbench is set on this basic machine, this workbench is comprised of transmitting device and welder respectively, described transmitting device is provided with one or more localization tools, and described welder comprises charging treating apparatus, upper tin mechanism and welding mechanism, and described upper tin mechanism comprises that tin silk cutting mechanism and riveting shaping mechanism form.
Described transmitting device also comprises the two ends axis of guide and intermediate transfer belt, and described transport tape is realized the transmission of described localization tool and the transmission that refluxes at the described axis of guide around the home.Described charging treating apparatus comprises a station wire rod charging aperture, two station tin silk charging apertures and three Positions Terminal charging apertures, and wherein two station tin silk charging apertures and three Positions Terminal charging apertures comprise respectively charging vibrating disk and charging transmission channel.Described welding mechanism directly interconnects with three Positions Terminal charging apertures, and described upper tin mechanism directly interconnects with two station tin silk charging apertures.
As shown in Figures 3 and 4, present embodiment implementation step and operation principle are as follows:
(1) mechanical body is set, this main body is provided with transmitting device and welder, is respectively equipped with charging treating apparatus, upper tin mechanism, welding mechanism and exit on this welder; Described feed arrangement is respectively equipped with a station wire rod charging aperture, and two station tin silk charging apertures and three Positions Terminal charging apertures are respectively equipped with one or more groups localization tool on the described transmitting device, and row is provided with the peeling cutting mechanism behind the described station wire rod charging aperture.
(2) charging is processed: a station wire rod charging aperture of charging treating apparatus is undertaken wire rod to be welded to guide to after peeling cuts in the localization tool that transmitting device pushes away by cutting work station, two tin silk charging apertures import described upper tin mechanism with the tin silk, and three Positions Terminal charging apertures import described welding mechanism with terminal to be connected; Described transmitting device is directly realized the charging transmission of a station wire rod charging aperture, wire rod stationary positioned after mainly by the localization tool on the transmitting device peeling being cut is also blocked welding the end of a thread, realize wire rod the end of a thread clamping and wire rod monolithic stability, deformation or skew can not occur.
(3) upper tin: upper tin mechanism flattens described tin silk and cuts the moulding of rear tin sheet, and die-casting process carries out riveting with described tin sheet, and the tin sheet that riveting is finished is wrapped in the junction of described wire rod and terminal; In the upper tin process, the tin silk is fixed as the tin plate shape, the tin plate shape is the regular shape that is easy to wrap up the end of a thread, and segmentation or realize to connect processing by fixed dimension in the riveting process, described tin sheet is shaped to the thread like body of individual independence and integrated connection, this thread like body length is that the tin silk is torn the random length in the length standard value excursion that cuts open, and described upper tin mechanism provides the automatic waste discharge mouth to be convenient to the trash discharges such as scruff.
(4) welding: the localization tool that described welding mechanism will be fixed wire rod to be welded connects and causes welding post, with described terminal to be connected accurately behind the location, and realizes that wire rod and the constant temperature of terminal weld; Can determine whether according to demand before the welding needs to add scaling powder, in the welding process, localization tool will be cut fixing with the end of a thread and the terminal essence to be connected of tin sheet, plumb joint will be wrapped in the tie point that tin sheet on the end of a thread melts with terminal by constant temperature welding and be welded and fixed, regular shape after the pad welding, and it is solid and reliable to be welded to connect the place, avoids the failure problems such as short circuit or short circuit.
(5) moulding: the wire rod with splicing ear after welding finished takes out through the exit, and described transmitting device continues to realize refluxing to transmit; After the wire rod that described transmitting device is finished welding transfers to and takes out the station, open localization tool and take out wire rod, transmitting device continues localization tool transmission and by the backflow transmitting device this localization tool is transferred to a station wire rod charging aperture to realize cyclic process.
The major technique of this embodiment is used:
1, tool location: the Special wire clamping tool is set, but front end is fixed the location-plate of folding and is directly pushed down the end of a thread, can arrange side by side many wire rods and being stuck in the locating slot of rear end locating slot, it is steady that whole wire rod is stepped up card, guarantee that the problems such as skew, the accurate location of guaranteeing pad do not appear in wire rod in the process of upper tin and welding.
2, upper tin process: at first traditional tin silk is cut, then obtain the tin sheet of regular shape by die cast, with tin sheet riveting the end of a thread at wire rod, and the end of a thread all covered parcel.
3, welding: the wire rod that directly will wrap up the tin sheet is sent to welding position, after finishing with terminal position, implements the constant temperature welding, can multi-thread material synchronous welding, adopt four the end of a thread synchronization implementations of bilateral tool in the present embodiment, the Effective Raise operating efficiency.
The utility model is not limited to above-mentioned embodiment, and all employings and the utility model analog structure realize that all embodiments of the utility model purpose are all within protection domain of the present utility model.
Claims (4)
1. wire rod automatic welding machine, it is characterized in that, comprise a basic machine, one workbench is set on this basic machine, this workbench is comprised of transmitting device and welder respectively, described transmitting device is provided with one or more localization tools, and described welder comprises charging treating apparatus, upper tin mechanism and welding mechanism, and described upper tin mechanism is comprised of tin silk cutting mechanism and riveting shaping mechanism.
2. wire rod automatic welding machine according to claim 1 is characterized in that, described transmitting device also comprises the two ends axis of guide and intermediate transfer belt, and described transport tape is realized the transmission of described localization tool and the transmission that refluxes at the described axis of guide around the home.
3. want 1 described wire rod automatic welding machine according to right, it is characterized in that, described charging treating apparatus comprises a station wire rod charging aperture, two station tin silk charging apertures and three Positions Terminal charging apertures, wherein two station tin silk charging apertures and three Positions Terminal charging apertures comprise respectively charging vibrating disk and charging transmission channel.
4. according to claim 1 or 3 described wire rod automatic welding machines, it is characterized in that described welding mechanism directly interconnects with three Positions Terminal charging apertures, described upper tin mechanism directly interconnects with two station tin silk charging apertures.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220657170 CN203254030U (en) | 2012-11-29 | 2012-11-29 | Wire rod automatic welding machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220657170 CN203254030U (en) | 2012-11-29 | 2012-11-29 | Wire rod automatic welding machine |
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CN203254030U true CN203254030U (en) | 2013-10-30 |
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CN 201220657170 Expired - Fee Related CN203254030U (en) | 2012-11-29 | 2012-11-29 | Wire rod automatic welding machine |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103252551A (en) * | 2012-11-29 | 2013-08-21 | 辜国彪 | Automatic wire welding process and automatic wire welding machine |
CN103480934A (en) * | 2013-11-01 | 2014-01-01 | 深圳市今通塑胶机械有限公司 | Automatic soldering device |
CN103692098A (en) * | 2013-12-13 | 2014-04-02 | 深圳雷柏科技股份有限公司 | Production line for welding wire to elastomer by adopting robot |
CN104722876A (en) * | 2015-03-13 | 2015-06-24 | 东莞市三信精密机械有限公司 | Welding machine and welding processing method thereof |
CN112886355A (en) * | 2021-01-11 | 2021-06-01 | 浙江盛越电子科技有限公司 | Full-automatic soldering tin assembly production line |
-
2012
- 2012-11-29 CN CN 201220657170 patent/CN203254030U/en not_active Expired - Fee Related
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103252551A (en) * | 2012-11-29 | 2013-08-21 | 辜国彪 | Automatic wire welding process and automatic wire welding machine |
CN103252551B (en) * | 2012-11-29 | 2017-05-17 | 东莞市亘高自动化机械有限公司 | Automatic wire welding process and automatic wire welding machine |
CN103480934A (en) * | 2013-11-01 | 2014-01-01 | 深圳市今通塑胶机械有限公司 | Automatic soldering device |
CN103480934B (en) * | 2013-11-01 | 2017-01-11 | 深圳市今通塑胶机械有限公司 | Automatic soldering device |
CN103692098A (en) * | 2013-12-13 | 2014-04-02 | 深圳雷柏科技股份有限公司 | Production line for welding wire to elastomer by adopting robot |
CN103692098B (en) * | 2013-12-13 | 2016-08-17 | 深圳雷柏科技股份有限公司 | Use the elastomer weldering wire production line of robot |
CN104722876A (en) * | 2015-03-13 | 2015-06-24 | 东莞市三信精密机械有限公司 | Welding machine and welding processing method thereof |
CN104722876B (en) * | 2015-03-13 | 2017-01-18 | 东莞市三信精密机械有限公司 | welding machine and welding processing method thereof |
CN112886355A (en) * | 2021-01-11 | 2021-06-01 | 浙江盛越电子科技有限公司 | Full-automatic soldering tin assembly production line |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right | ||
TR01 | Transfer of patent right |
Effective date of registration: 20170619 Address after: Jingshan Industrial Zone Chashan town Guangdong city Dongguan province 523000 Patentee after: Dongguan gengao Automation Machinery Co., Ltd. Address before: Jingshan Industrial Zone Chashan town Guangdong city Dongguan province 523000 Patentee before: Gu Guobiao |
|
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131030 Termination date: 20201129 |