CN203170645U - Automatic pipeline cleaning machine - Google Patents
Automatic pipeline cleaning machine Download PDFInfo
- Publication number
- CN203170645U CN203170645U CN 201320008994 CN201320008994U CN203170645U CN 203170645 U CN203170645 U CN 203170645U CN 201320008994 CN201320008994 CN 201320008994 CN 201320008994 U CN201320008994 U CN 201320008994U CN 203170645 U CN203170645 U CN 203170645U
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- cleaning
- expansion link
- push pedal
- drive rod
- connecting rod
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- Expired - Lifetime
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- 238000004140 cleaning Methods 0.000 title claims abstract description 35
- 230000007246 mechanism Effects 0.000 claims abstract description 62
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 230000008878 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 239000003673 groundwater Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 5
- 239000003208 petroleum Substances 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 230000009194 climbing Effects 0.000 abstract 2
- 239000012459 cleaning agent Substances 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 239000007921 spray Substances 0.000 abstract 1
- 230000033001 locomotion Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000002516 radical scavenger Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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Abstract
The utility model discloses an automatic pipeline cleaning machine. The automatic pipeline cleaning machine comprises clamping mechanisms, a telescopic mechanism and cleaning mechanisms. The clamping mechanisms comprise an upper clamping mechanism and a lower clamping mechanism, wherein the upper clamping mechanism and the lower clamping mechanism are respectively installed at the two ends of the telescopic mechanism. The cleaning mechanisms are installed on the clamping mechanisms. The automatic pipeline cleaning machine specifically comprises left grippers, right grippers, a fixed support, connecting rods, driving rods, clamping motors, a telescopic motor, a first telescopic rod, a second telescopic rod, a screw rod, a push plate, worm gears, worms, transmission shafts, cleaning nozzles and a rubber pipe. The clamping mechanisms and the telescopic mechanism can climb along a pole, and the cleaning mechanisms continuously spray cleaning agents for cleaning in a climbing process. The automatic pipeline cleaning machine is simple in application method, low in requirement for the technological level of a worker, high in production efficiency, simple to machine, low in cost, and suitable for cleaning a street lamp, a telegraph pole and other infrastructures. The automatic pipeline cleaning machine is suitable for cleaning roadside street lamps, telegraph poles, advertising board supports, petroleum pipelines and the like, and can fulfill tasks of climbing and cleaning automatically.
Description
Technical field
The utility model belongs to technical field of engineering machinery, relates in particular to a kind of pipeline automatic rinser, particularly at the impalpable place of people, as street lamp, electric pole, petroleum pipeline, bill-board support etc.
Background technology
Along with development of science and technology, the progress of society, pipeline stands in great numbers in factory, is street lamp, electric pole, billboard everywhere in the road both sides, and this phenomenon is seen everywhere.These pipelines are owing to be subjected to tail gas, dust adhesion and other factor affecting of vehicle, and pollution has in various degree appearred in the surface, has influence on city look and feel.At present, the cleaning way at pipeline mainly contains two kinds: manually clean and scrub cleaning by water under high pressure that automobile is joined.But it is big manually to clean labour intensity, and cleaning efficiency is low; And because the scavenger people is in eminence, security incident takes place very easily.It is too high that the vehicular water under high pressure is scrubbed the disposable input of cleaning, and general small and medium-sized cities are difficult to bear; And because route or travel by vehicle can not guarantee parallelly with the road pipeline, can't be in the reverse part surface of garage by pipe blow-through; Water consumption is big, and cleaning performance is not good, and urban transportation is also had certain influence.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, and a kind of pipeline automatic rinser is provided.
The utility model comprises clamp mechanism, telescoping mechanism and wiper mechanism, and two clamp mechanism are installed in the two ends of telescoping mechanism respectively up and down, and wiper mechanism is installed on the clamp mechanism.
Clamp mechanism comprises support, left connecting rod, right connecting rod, right hand pawl, clamping motor, worm gear, left drive rod, right drive rod, worm screw, power transmission shaft, left hand pawl; One end and the support of left side connecting rod, right connecting rod are hinged, the other end of a left side connecting rod, right connecting rod is hinged with left hand pawl, right hand pawl respectively, a plurality of cleaning shower nozzles in the wiper mechanism are fixed on left hand pawl, the right hand pawl, and each cleans shower nozzle and is connected with the ground water tank by rubber tube; Left side drive rod has an end and the support of tooth hinged, and left drive rod, right drive rod have tooth one end to be meshing with each other simultaneously; One end of power transmission shaft has an end of tooth to fix with right drive rod after passing support, and the other end and the worm gear of power transmission shaft fix, and the output of clamping motor is connected with worm screw by shaft coupling, and worm gear is connected with worm screw simultaneously;
Wiper mechanism comprises cleaning shower nozzle and rubber tube, cleans shower nozzle and is connected with the ground water tank by rubber tube;
Telescoping mechanism comprises first expansion link, push pedal, flexible motor, second expansion link, leading screw;
One end and the clamp mechanism medium-height trestle of first expansion link are fixed, and the other end passes two unthreaded holes in the push pedal and fixes; One end of leading screw is connected with the output shaft of flexible motor by shaft coupling after passing the middle screwed hole of push pedal, and flexible motor is fixed on the support, and the other end of leading screw is unsettled, and push pedal can move up and down along leading screw by the screwed hole in the middle of it; One end of second expansion link stretches in first expansion link that is fixed in the push pedal unthreaded hole, and the other end is fixed on the support of clamp mechanism;
The two ends of described push pedal have a unthreaded hole, and the centre has a screwed hole, and this screw thread is rectangular thread;
Screw thread on the described leading screw is rectangular thread;
Described first expansion link and second expansion link are tubulose, and the internal diameter of first expansion link is greater than the external diameter of second expansion link.
The utility model beneficial effect is as follows:
The utility model is finished cleaning automatically, and for the pipeline of different-diameter, the size that only needs to change paw gets final product.This invention has solved the deficiency of the method for two conventional clean pipelines in the above-mentioned background technology, the both danger that can avoid workman's work high above the ground to bring, also can solve the drawback that the high pressure waterwheel can only clean a side, also can clean the high pressure waterwheel touch less than the place, safe and practical, the efficient height, simple to operate; Simultaneously, water resource is saved in this invention, environmental protection, and pollution-free, application prospect is very extensive.
The utility model pipeline cleaning designs in conjunction with the design feature of pipeline, simple in structure, cost is low, pollution-free, and can realize the cleaning to buttress, energy-conservation, efficient, the low noise that proposes in 18 Great Councils with government, low pollute and ecological construction that automaticity is high adapts have significant social environmental benefit and economic benefit.
Description of drawings
Fig. 1 is the schematic diagram of the utility model pipeline cleaning;
Fig. 2 is the work schematic diagram of the utility model pipeline cleaning;
Fig. 3 is that the utility model pipeline cleaning the first half clamps schematic diagram;
Fig. 4 is the utility model pipeline cleaning telescopic section schematic diagram;
Fig. 5 is the utility model pipeline cleaning clamp mechanism running part schematic diagram;
Fig. 6 is the utility model support complete graph.
Among the figure, support 1, cleaning shower nozzle 2, left connecting rod 3-1, right connecting rod 3-2, right hand pawl 4, clamping motor 7, worm gear 8, left drive rod 9-1, right drive rod 9-2, flexible motor 10, second expansion link 11, leading screw 12, worm screw 13, power transmission shaft 14, left hand pawl 15, rubber tube 16.
The specific embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.
As shown in Figure 1, a kind of pipeline automatic rinser comprises clamp mechanism, telescoping mechanism and wiper mechanism, and two clamp mechanism are installed in the two ends of telescoping mechanism respectively, and wiper mechanism is installed on the clamp mechanism.
As Fig. 3, shown in Figure 6, clamp mechanism comprises support 1, left connecting rod 3-1, right connecting rod 3-2, right hand pawl 4, clamping motor 7, worm gear 8, left drive rod 9-1, right drive rod 9-2, worm screw 13, power transmission shaft 14, left hand pawl 15; An end and the support 1 of left side connecting rod 3-1, right connecting rod 3-2 are hinged, the other end of left side connecting rod 3-1, right connecting rod 3-2 is hinged with left hand pawl 15, right hand pawl 4 respectively, a plurality of cleaning shower nozzles 2 in the wiper mechanism are fixed on left hand pawl 15, the right hand pawl 4, and each cleans shower nozzle 2 and is connected with the ground water tank by rubber tube 16; Left side drive rod 9-1 has an end of tooth and support 1 hinged, and the while, left drive rod 9-1, right drive rod 9-2 had tooth one end to be meshing with each other; One end of power transmission shaft 14 passes support 1 back has an end of tooth to fix with right drive rod 9-2, and the other end of power transmission shaft 14 and worm gear 8 fix, and the output of clamping motor 7 is connected with worm screw 13 by shaft coupling, and worm gear 8 is connected with worm screw 13 simultaneously;
Wiper mechanism comprises cleaning shower nozzle 2 and rubber tube 16, cleans shower nozzle 2 and is connected with the ground water tank by rubber tube 16;
As shown in Figure 4, telescoping mechanism comprises first expansion link 5, push pedal 6, flexible motor 10, second expansion link 11, leading screw 12; One end of first expansion link 5 and clamp mechanism medium-height trestle 1 are fixing, and the other end passes two unthreaded holes in the push pedal 6 and fixes; One end of leading screw 12 is connected by the output shaft of shaft coupling with flexible motor 10 after passing the screwed hole of push pedal 6 centres, and flexible motor 10 is fixed on the support, and the other end of leading screw 12 is unsettled, and push pedal 6 can move up and down along leading screw 12 by the screwed hole in the middle of it; One end of second expansion link 11 stretches in first expansion link 5 that is fixed in push pedal 6 unthreaded holes, and the other end is fixed on the support of clamp mechanism;
The two ends of described push pedal 6 have a unthreaded hole, and the centre has a screwed hole, and this screw thread is rectangular thread;
Screw thread on the described leading screw 12 is rectangular thread;
Described first expansion link 5 and second expansion link 11 are tubulose, and the internal diameter of first expansion link 5 is greater than the external diameter of second expansion link 11;
As shown in Figure 4, push pedal 6 and first expansion link 5 connect firmly, 12 rotations of flexible motor 10 rotating band movable wire thick sticks, and then be converted into the rectilinear motion of first expansion link 5 by screw thread pair the rotatablely moving of motor 10 of will stretching, finish expanding-contracting action.
As shown in Figure 5, the output shaft of clamping motor 7 connects worm screw 13 by shaft coupling, and worm screw 13 drives worm gear 8 rotations, and worm gear 8 drives right drive rod 9-2 rotation by power transmission shaft 14, right drive rod 9-2 drives left drive rod 9-1 simultaneously, and then drives right hand pawl 4 and left hand pawl 15 and finish and clamp action.
As shown in Figure 2, using method of the present utility model may further comprise the steps:
1) after the clamping motor 7 in two clamp mechanism is just changeing up and down, drive worm screw 13 rotations by shaft coupling, worm screw 13 drives worm gear 8 rotations, worm gear 8 drives right drive rod 9-2 rotation by power transmission shaft 14 and does circumferential movement, right drive rod 9-2 drives left drive rod 9-1 simultaneously, and then drives right hand pawl 4 and left hand pawl 15 clamping pipes;
2) counter-rotating of the clamping motor in the upper clamping mechanism, left hand pawl and right hand pawl unclamp pipeline;
3) the flexible motor in the telescoping mechanism just changes, and drives the leading screw rotation by shaft coupling, and the leading screw rotation drives push pedal and does rectilinear motion up and down, and push pedal drives first expansion link and does rectilinear motion up and down, and then drives whole upper clamping mechanism and move upward;
4) be elongated to a certain degree when first expansion link, the clamping motor in the upper clamping mechanism just changes, repeating step 1 described action, at this moment, the left hand pawl in the upper clamping mechanism and right hand pawl clamping pipe;
5) the clamping motor counter-rotating under in the clamp mechanism, left hand pawl and right hand pawl unclamp pipeline;
6) action the counter-rotating of the flexible motor in the telescoping mechanism, repeating step 3) drags the latter half and does contractile motion, finishes a period of motion;
7) the utility model cleans shower nozzle and is connected with ground water tank by rubber tube in motion process, is in the state of spraying water with high pressure always, reaches the purpose of cleaning.
Claims (2)
1. a pipeline automatic rinser comprises clamp mechanism, telescoping mechanism and wiper mechanism, and two clamp mechanism are installed in the two ends of telescoping mechanism respectively, and wiper mechanism is installed on the clamp mechanism, it is characterized in that:
Clamp mechanism comprises support (1), left connecting rod (3-1), right connecting rod (3-2), right hand pawl (4), clamping motor (7), worm gear (8), left drive rod (9-1), right drive rod (9-2), worm screw (13), power transmission shaft (14), left hand pawl (15); One end and the support (1) of left side connecting rod (3-1), right connecting rod (3-2) are hinged, the other end of a left side connecting rod (3-1), right connecting rod (3-2) is hinged with left hand pawl (15), right hand pawl (4) respectively, a plurality of cleaning shower nozzles (2) in the wiper mechanism are fixed on left hand pawl (15), the right hand pawl (4), and each cleans shower nozzle (2) and is connected with the ground water tank by rubber tube (16); Left side drive rod (9-1) has an end of tooth and support (1) hinged, and while left drive rod (9-1), right drive rod (9-2) have tooth one end to be meshing with each other; One end of power transmission shaft (14) passes support (1) back has an end of tooth to fix with right drive rod (9-2), the other end of power transmission shaft (14) and worm gear (8) fix, the output of clamping motor (7) is connected with worm screw (13) by shaft coupling, and worm gear (8) is connected with worm screw (13) simultaneously;
Wiper mechanism comprises cleaning shower nozzle (2) and rubber tube (16), cleans shower nozzle (2) and is connected with the ground water tank by rubber tube (16);
Telescoping mechanism comprises first expansion link (5), push pedal (6), flexible motor (10), second expansion link (11), leading screw (12); One end of first expansion link (5) and clamp mechanism medium-height trestle (1) are fixing, and the other end passes two unthreaded holes in the push pedal (6) and fixes; After one end of leading screw (12) passes the middle screwed hole of push pedal (6), be connected by the output shaft of shaft coupling with flexible motor (10), flexible motor (10) is fixed on the support, the other end of leading screw (12) is unsettled, and push pedal (6) can move up and down along leading screw (12) by the screwed hole in the middle of it; One end of second expansion link (11) stretches in first expansion link (5) that is fixed in push pedal (6) unthreaded hole, and the other end is fixed on the support of clamp mechanism.
2. a kind of pipeline automatic rinser as claimed in claim 1 is characterized in that:
The two ends of described push pedal (6) have a unthreaded hole, and the centre has a screwed hole, and this screw thread is rectangular thread;
Screw thread on the described leading screw (12) is rectangular thread;
Described first expansion link (5) and second expansion link (11) are tubulose, and the internal diameter of first expansion link (5) is greater than the external diameter of second expansion link (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320008994 CN203170645U (en) | 2013-01-07 | 2013-01-07 | Automatic pipeline cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320008994 CN203170645U (en) | 2013-01-07 | 2013-01-07 | Automatic pipeline cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203170645U true CN203170645U (en) | 2013-09-04 |
Family
ID=49067400
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320008994 Expired - Lifetime CN203170645U (en) | 2013-01-07 | 2013-01-07 | Automatic pipeline cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203170645U (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103042010A (en) * | 2013-01-07 | 2013-04-17 | 浙江大学 | Automatic pipeline cleaner and application method thereof |
| CN104813958A (en) * | 2015-04-30 | 2015-08-05 | 桂林市荣科电子有限公司 | Full-automatic pet dog washer |
| CN105598096A (en) * | 2016-02-25 | 2016-05-25 | 中海辉固地学服务（深圳）有限公司 | Novel high pressure water jet device and underwater high pressure water jet concrete removing system |
| WO2016198702A1 (en) * | 2015-06-08 | 2016-12-15 | Obrascón Huarte Lain, S.A. | Machine for cleaning the outside of ducts |
| CN106475364A (en) * | 2016-12-21 | 2017-03-08 | 中国海洋石油总公司 | A kind of encircling type underwater steel construction pipeline external surface marine growth clears up robot |
| CN106975638A (en) * | 2017-04-18 | 2017-07-25 | 深圳海油工程水下技术有限公司 | Extra large pipe coating cleaning plant |
| CN107321672A (en) * | 2017-07-04 | 2017-11-07 | 山东大学 | Pipe surface attachment clears up robot |
| CN108212886A (en) * | 2018-01-02 | 2018-06-29 | 山东大学 | The high-pressure water nozzle pose adjustment mechanism that a kind of underwater cleaning robot carries |
| CN108296231A (en) * | 2018-01-04 | 2018-07-20 | 山东大学 | Mobile mechanism applied to offshore oilfield wellhead platform pipeline cleaning |
| CN115350988A (en) * | 2022-09-05 | 2022-11-18 | 长沙中联重科环境产业有限公司 | Upright rod cleaning device, upright rod cleaning method and cleaning vehicle |
-
2013
- 2013-01-07 CN CN 201320008994 patent/CN203170645U/en not_active Expired - Lifetime
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103042010A (en) * | 2013-01-07 | 2013-04-17 | 浙江大学 | Automatic pipeline cleaner and application method thereof |
| CN104813958A (en) * | 2015-04-30 | 2015-08-05 | 桂林市荣科电子有限公司 | Full-automatic pet dog washer |
| WO2016198702A1 (en) * | 2015-06-08 | 2016-12-15 | Obrascón Huarte Lain, S.A. | Machine for cleaning the outside of ducts |
| CN105598096A (en) * | 2016-02-25 | 2016-05-25 | 中海辉固地学服务（深圳）有限公司 | Novel high pressure water jet device and underwater high pressure water jet concrete removing system |
| CN105598096B (en) * | 2016-02-25 | 2017-12-15 | 中海辉固地学服务（深圳）有限公司 | Novel high-pressure water jet device and high undersea hydrostatic pressures water jet concrete remove system |
| CN106475364A (en) * | 2016-12-21 | 2017-03-08 | 中国海洋石油总公司 | A kind of encircling type underwater steel construction pipeline external surface marine growth clears up robot |
| CN106975638B (en) * | 2017-04-18 | 2020-01-10 | 深圳海油工程水下技术有限公司 | Cleaning device for coating of marine pipe |
| CN106975638A (en) * | 2017-04-18 | 2017-07-25 | 深圳海油工程水下技术有限公司 | Extra large pipe coating cleaning plant |
| CN107321672A (en) * | 2017-07-04 | 2017-11-07 | 山东大学 | Pipe surface attachment clears up robot |
| CN107321672B (en) * | 2017-07-04 | 2019-08-27 | 山东大学 | Pipe surface attachment clears up robot |
| CN108212886A (en) * | 2018-01-02 | 2018-06-29 | 山东大学 | The high-pressure water nozzle pose adjustment mechanism that a kind of underwater cleaning robot carries |
| CN108296231A (en) * | 2018-01-04 | 2018-07-20 | 山东大学 | Mobile mechanism applied to offshore oilfield wellhead platform pipeline cleaning |
| CN115350988A (en) * | 2022-09-05 | 2022-11-18 | 长沙中联重科环境产业有限公司 | Upright rod cleaning device, upright rod cleaning method and cleaning vehicle |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130904 Effective date of abandoning: 20141112 |
|
| RGAV | Abandon patent right to avoid regrant |