CN203127580U - Conveying line of differential mechanism shell body machining - Google Patents
Conveying line of differential mechanism shell body machining Download PDFInfo
- Publication number
- CN203127580U CN203127580U CN 201220732332 CN201220732332U CN203127580U CN 203127580 U CN203127580 U CN 203127580U CN 201220732332 CN201220732332 CN 201220732332 CN 201220732332 U CN201220732332 U CN 201220732332U CN 203127580 U CN203127580 U CN 203127580U
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- CN
- China
- Prior art keywords
- differential casing
- main orbit
- feeding trolley
- cushion block
- transported
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The utility model relates to a conveying line of differential mechanism shell body machining. A main rail and an auxiliary rail are arranged in a parallel mode. Footboards are arranged on the outer side of the main rail and the outer side of the auxiliary rail. Machine tools for differential mechanism shell body machining are arranged on the outer sides of the footboards. Oil receiving disks are arranged on feeding portions and discharging portions of the machine tools. Feeding dollies are arranged on the main rail and the auxiliary rail. Differential mechanism shell bodies to be machined are placed on the feeding dollies. A feeding platform is arranged at one end of the main rail, and a discharging platform is arranged at the other end of the main rail. Oil receiving disks are arranged on two sides of the discharging platform. According to the conveying line of differential mechanism shell body machining, conveying rails for differential mechanism shell body machining are designed, the feeding dollies for containing the differential mechanism shell bodies are arranged on the conveying trails, the footboards are arranged on the two sides of the conveying rails, various machine tools for differential mechanism shell body machining are arranged on the outer sides of the footboards, the differential mechanism shell bodies move along with the feeding dollies along the conveying rails, and differential mechanisms are conveyed to the various machine tools. Meanwhile, the whole footboard is in the same plane, labor intensity of workers is reduced.
Description
Technical field:
The utility model relates to passenger vehicle parts processing and manufacturing technical field, is specifically related to a kind ofly differential casing is added the differential casing processing of using when transporting differential casing man-hour between different stations transport line.
Background technology:
Diff is positioned at drive axle, it is the main composition part of drive axle, by the differential left shell, differential right casing, planetary wheel, axle side gear is formed, as everyone knows, automobile in the process of moving, the left side of automobile, the right wheel interior distance that rolls across at one time is unequal often, this just causes an automobile left side, the wearing and tearing difference of right wheel tyre, be easy to occur wear on tyres aggravation phenomenon, increase the horsepower output of driving engine and the consumption of fuel, even cause passenger vehicle to turn to the generation that worsens phenomenon with maneuvering performance, the effect that diff is installed in the passenger vehicle drive axle is exactly in order to prevent the appearance of above-mentioned phenomenon, guarantee that drive axle both sides wheel has the different anglecs of rotation under the situation that stroke does not wait, satisfy the needs of bus driving.Differential casing is being added man-hour, transport line by differential casing processing, when transmission is transported mutually between each processing stations with differential casing, differential casing is processed the quality that the reasonableness of transporting line not only can directly influence whole diff, strengthen working strength of workers, and can seriously reduce production efficiency.
At present, the processing of traditional differential casing is transported line and is had following shortcoming:
1, the used preceding pedal of lathe of each processing stations of differential casing, adopt the step pedal, the workman does not carry out in the process of operation lathe and workpiece loading and unloading at grade, cause the workman in operation and running workpiece process however stop about, cause the increase of labor strength, and have potential safety hazards such as damaging, step on sky!
2, the method for shipment of differential casing adopts unpowered friction roller-way, differential casing is mobile at unpowered friction roller-way, rely on the cliding friction between workpiece and the roller-way to move, and workpiece is in one line on roller-way, in transport process, easily produce and collide with, cause damage with the roller-way contact surface.
3, differential casing is because of out-of-shape, the drive manner of unpowered friction roller-way, the differential casing bottom surface contacts with roller-way, the iron filings that cause producing in the course of processing can't be cleaned out fully, and are difficult to take into account the time that adds workman's deburr and add workman's self check time in the operation process continuously.
4, differential casing is in operation process, no matter be to blow rifle directly the iron filings in the differential casing to be blown to ground, still under differential casing, arrange and receive the iron filings case that iron filings are used, all be difficult to guarantee the cleaning in workshop, iron filings drop on mill floor, easily stab the people.Cutting compound related on the differential casing also can be sprinkled upon ground in hoisting process, not only be difficult to cleaning and the people is easily slipped, and has potential safety hazard.
5, whole differential casing processing lane of traffic, the used lathe of each processing stations is put unordered in a jumble, the workman is behind the workpiece to be processed of slinging in processing, often need to walk around unpowered friction roller-way, even walk around several processing stations and could arrive the processing stations of oneself, differential casing is processed, be difficult to realize the one man operation multimachine, cause the waste of workman labour and resource, also there is potential safety hazard in transportation behind the lifting workpiece.
The utility model content:
In sum, in order to overcome the deficiency of prior art problem, the utility model provides a kind of differential casing processing to transport line, it is design differential casing processing delivery track, hold the feeding trolley of differential gear box body and function delivery track setting, both sides at delivery track arrange pedal, the various lathes that are processed with at the arranged outside differential casing of pedal, differential casing to be processed is placed on the feeding trolley, move along delivery track with feeding trolley, thereby diff is transported to various machining tools, simultaneously, whole pedal is in same plane, reduces labor strength.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is:
Line is transported in a kind of differential casing processing, wherein: comprise pedal, main orbit, auxilliary track, feeding trolley, material loading platform, the blanking platform, driving and oil drain pan, main orbit and auxilliary parallel track setting, the outside of main orbit, the outside of auxilliary track is provided with pedal, the outside of pedal is differential casing processing lathe, the loading and unloading position of lathe is provided with oil drain pan, be provided with feeding trolley on main orbit and the auxilliary track, differential casing to be processed is placed on the feeding trolley, one end of main orbit is provided with material loading platform, the other end of main orbit arranges the blanking platform, the both sides of blanking platform are provided with oil drain pan, length direction along main orbit is furnished with driving, the height of described material loading platform, the height of blanking platform, the height of pedal and the height of oil drain pan equate.
Further, described feeding trolley comprises vehicle frame, roller, receiving hopper and material storing box, roller is arranged on the lower end of vehicle frame, feeding trolley is arranged on main orbit or the auxilliary track by roller, vehicle frame top is provided with receiving hopper, and the vehicle frame bottom is provided with material storing box, and the top board of receiving hopper is provided with inlet point, the lower end of receiving hopper is communicated with material storing box, and the edge of inlet point is provided with cushion block.
Further, described pedal comprises pillar, running-board bracket and Turbogrid plates, and pillar fixes on the ground, and running-board bracket is arranged on the top of pillar, and Turbogrid plates are arranged on the end face of running-board bracket.
Further, described oil drain pan comprises disk body and Turbogrid plates, and Turbogrid plates are arranged on the disk body top.
Further, be provided with limiting stopper on described main orbit and the auxilliary track.
Further, along the length direction of main orbit six groups of Crane Rails are set altogether, on the first five group Crane Rail two drivings are set, on the 6th group of Crane Rail driving is set.
Further, described cushion block is left shell cushion block or for right shell cushion block or for the component cushion block, the feeding trolley that is provided with left shell cushion block is arranged on the leading portion of main orbit, and the feeding trolley that is provided with right shell cushion block is arranged on the auxilliary track, and the feeding trolley that is provided with the component cushion block is arranged on the back segment of main orbit.
Further, described Turbogrid plates are the glass-felt plastic Turbogrid plates.
The beneficial effects of the utility model are:
1, the utility model is design differential casing processing delivery track, hold the feeding trolley of differential gear box body and function delivery track setting, both sides at delivery track arrange pedal, at the various lathes that the arranged outside differential casing of pedal is processed with, differential casing to be processed is placed on the feeding trolley, moves along delivery track with feeding trolley, thereby diff is transported to various machining tools, simultaneously, whole pedal is in same plane, reduces labor strength.
2, pedal of the present utility model and material loading platform and blanking platform and oil drain pan are in sustained height, the staff is mobile at pedal and oil drain pan, stand in and operate lathe on the pedal, there is not the up/down steps problem, thereby minimizing potential safety hazard, reduce labor strength, avoid workpiece to collide with again simultaneously.
3, differential casing of the present utility model is placed on the material dolly, artificial impellent trolley, move along main orbit and auxilliary track, differential casing and unpowered friction roller-way rub mutually in the prior art thereby overcome, to the problem of differential casing generation frictionally damage, guarantee the quality of differential casing.
4, the utility model arranges oil drain pan, during the lifting differential casing, it is temporary that related cutting compound enters the disk body of oil drain pan on the differential casing of differential casing processing back from the space of Turbogrid plates, thereby prevent that iron filings from stabbing people and the cutting compound workman that slips, and reduces potential safety hazard.
5, on the vehicle frame of feeding trolley of the present utility model receiving hopper is set, after differential casing machines, be placed on the feeding trolley people, the staff can clear up differential casing, iron filings after the cleaning processing, burr enter material storing box from receiving hopper and keep in, and make things convenient for recycling, also guarantee the neat and tidy of job shop simultaneously, reduce worker at the production line's labour intensity, can effectively improve the execute-in-place environment.
6, the utility model is simple in structure, and is easy to use, safe and reliable, is applicable to that the processing of many kinds, small lot axle differential housing is transported, and can realize people's multi-machine operation.
Description of drawings:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of a kind of feeding trolley of the present utility model;
Fig. 3 is the structural representation of another kind of feeding trolley of the present utility model;
Fig. 4 is the structural representation of another feeding trolley of the present utility model;
Fig. 5 is the structural representation of oil drain pan of the present utility model;
Fig. 6 is the structural representation of pedal of the present utility model.
The specific embodiment:
The utility model is described in further detail below in conjunction with accompanying drawing.
As Fig. 1,2,3,4,5, shown in 6, line is transported in a kind of differential casing processing, comprise pedal 2, main orbit 3, auxilliary track 10, feeding trolley 5, material loading platform 1, blanking platform 9, driving 8 and oil drain pan 6, main orbit 3 and auxilliary track 10 be arranged in parallel, the outside of main orbit 3, the outside of auxilliary track 10 is provided with pedal 2, the outside of pedal 2 is differential casing processing lathe 7, the loading and unloading position of lathe 7 is provided with oil drain pan 6, be provided with limiting stopper 4 on main orbit 3 and the auxilliary track 10, be provided with feeding trolley 5 on main orbit 3 and the auxilliary track 10, feeding trolley 5 comprises vehicle frame 11, roller 17, receiving hopper 16 and material storing box 12, roller 17 is arranged on the lower end of vehicle frame 11, feeding trolley 5 is arranged on main orbit 3 or the auxilliary track 10 by roller 17, vehicle frame 11 tops are provided with receiving hopper 16, vehicle frame 11 bottoms are provided with material storing box 12, the top board 13 of receiving hopper 16 is provided with inlet point 15, the lower end of receiving hopper 16 is communicated with material storing box 12, the edge of inlet point 15 is provided with cushion block, described cushion block is left shell cushion block 14 or for right shell cushion block 18 or for component cushion block 19, the feeding trolley 5 that is provided with left shell cushion block 14 is arranged on the leading portion of main orbit 3, the feeding trolley 5 that is provided with right shell cushion block 18 is arranged on the auxilliary track 10, and the feeding trolley 5 that is provided with component cushion block 19 is arranged on the back segment of main orbit 3.Differential casing to be processed is placed on the cushion block of feeding trolley 5, one end of main orbit 3 is provided with material loading platform 1, the other end of main orbit 3 arranges blanking platform 9, the both sides of blanking platform 9 are provided with oil drain pan 6, described oil drain pan 6 comprises disk body 21 and Turbogrid plates 20, Turbogrid plates 20 are arranged on disk body 21 tops, length direction along main orbit 3 is furnished with driving 8, length direction along main orbit 3 arranges six groups of Crane Rails altogether, arrange on the first five group Crane Rail on 8, the six groups of Crane Rails of two drivings a driving 8 is set.The height of the height of the height of the height of described material loading platform 1, blanking platform 9, pedal 2 and oil drain pan 6 equates.Pedal 2 comprises pillar 22, running-board bracket 23 and Turbogrid plates 20, and pillar 22 fixes on the ground, and running-board bracket 23 is arranged on the top of pillar 22, and Turbogrid plates 20 are arranged on the end face of running-board bracket 23.Turbogrid plates 20 are the glass-felt plastic Turbogrid plates.
During use, on material loading platform 1, the differential left shell is placed on the feeding trolley 5 that has left shell cushion block 14, differential right casing is placed on the feeding trolley 5 that has right shell cushion block 18, manually promote feeding trolley 5 then, make feeding trolley 5 mobile at main orbit 3 or auxilliary track 10, after feeding trolley 5 arrives certain processing stations, operating personal starts the driving 8 of this station, differential casing is lifted on the lathe 7, carry out machine up, restart driving 8 after the completion of processing, the diff problem is lifted loopback trolley 5 again, and feeding trolley 5 drives differential casing again and moves along main orbit 3 or auxilliary track 10, after differential left shell and differential right casing completion of processing, differential left shell and differential right casing are lifted on the feeding trolley 5 that has component cushion block 19, the artificial component feeding trolley 5 that promotes moves at the back segment of main orbit 3, and when needs add man-hour to differential casing, driving 8 lifting differential casings are to machining tool 7.
After the complete completion of processing of differential casing, the feeding trolley 5 that will have component cushion block 19 is pushed into blanking platform 9, from 9 blankings of blanking platform, so far finishes the processing of differential casing.
On the vehicle frame 11 of feeding trolley 5 of the present utility model receiving hopper 16 is set, after differential casing machines, be placed on feeding trolley 5 people, the staff can clear up differential casing, iron filings after the cleaning processing, burr enter material storing box 12 from receiving hopper 16 and keep in, and make things convenient for recycling, also guarantee the neat and tidy of job shop simultaneously, reduce worker at the production line's labour intensity, can effectively improve the execute-in-place environment.
The loading and unloading position of the lathe 7 of each processing stations of differential casing all is provided with oil drain pan 6, the disk body 21 that related cutting compound and part iron filings can enter oil drain pan 6 from the space of Turbogrid plates 20 on the differential casing is temporary, thereby prevent that iron filings from stabbing people and the cutting compound workman that slips, reduce potential safety hazard.
The height of all pedals 2 of the utility model, material loading platform 1, blanking platform 9 and oil drain pan 6 equates, the staff is mobile at pedal 2 and oil drain pan 6, stand in operation lathe 7 on the pedal 2, there is not the up/down steps problem, thereby minimizing potential safety hazard, reduce labor strength, avoid workpiece to collide with again simultaneously.
Be provided with limiting stopper 4 on main orbit of the present utility model 3 and the auxilliary track 10, can actv. prevent the collision between the feeding trolley 5, can effectively protect workpiece, prevent collision mutually between 5 of feeding trolleys and workpiece.
Be noted that, above-described embodiment is to the explanation of technical solutions of the utility model and unrestricted, other modification that is equal to replacement or makes according to prior art of affiliated technical field those of ordinary skill, as long as do not exceed thinking and the scope of technical solutions of the utility model, all should be included within the desired interest field of the utility model.
Claims (8)
1. line is transported in a differential casing processing, it is characterized in that: comprise pedal (2), main orbit (3), auxilliary track (10), feeding trolley (5), material loading platform (1), blanking platform (9), driving (8) and oil drain pan (6), main orbit (3) and auxilliary track (10) be arranged in parallel, the outside of main orbit (3), the outside of auxilliary track (10) is provided with pedal (2), the outside of pedal (2) is differential casing processing lathe (7), the loading and unloading position of lathe (7) is provided with oil drain pan (6), be provided with feeding trolley (5) on main orbit (3) and the auxilliary track (10), differential casing to be processed is placed on the feeding trolley (5), one end of main orbit (3) is provided with material loading platform (1), the other end of main orbit (3) arranges blanking platform (9), the both sides of blanking platform (9) are provided with oil drain pan (6), length direction along main orbit (3) is furnished with driving (8), the height of described material loading platform (1), the height of blanking platform (9), the height of the height of pedal (2) and oil drain pan (6) equates.
2. line is transported in differential casing processing according to claim 1, it is characterized in that: described feeding trolley (5) comprises vehicle frame (11), roller (17), receiving hopper (16) and material storing box (12), roller (17) is arranged on the lower end of vehicle frame (11), feeding trolley (5) is arranged on main orbit (3) or the auxilliary track (10) by roller (17), vehicle frame (11) top is provided with receiving hopper (16), vehicle frame (11) bottom is provided with material storing box (12), the top board (13) of receiving hopper (16) is provided with inlet point (15), the lower end of receiving hopper (16) is communicated with material storing box (12), and the edge of inlet point (15) is provided with cushion block.
3. line is transported in differential casing processing according to claim 1, it is characterized in that: described pedal (2) comprises pillar (22), running-board bracket (23) and Turbogrid plates (20), pillar (22) fixes on the ground, running-board bracket (23) is arranged on the top of pillar (22), and Turbogrid plates (20) are arranged on the end face of running-board bracket (23).
4. line is transported in differential casing processing according to claim 1, and it is characterized in that: described oil drain pan (6) comprises disk body (21) and Turbogrid plates (20), and Turbogrid plates (20) are arranged on disk body (21) top.
5. line is transported in differential casing processing according to claim 1, it is characterized in that: be provided with limiting stopper (4) on described main orbit (3) and the auxilliary track (10).
6. line is transported in differential casing processing according to claim 1, it is characterized in that: the length direction along main orbit (3) arranges six groups of Crane Rails altogether, on the first five group Crane Rail two drivings (8) are set, on the 6th group of Crane Rail driving (8) are set.
7. line is transported in differential casing processing according to claim 2, it is characterized in that: described cushion block is left shell cushion block (14) or for right shell cushion block (18) or for component cushion block (19), the feeding trolley (5) that is provided with left shell cushion block (14) is arranged on the leading portion of main orbit (3), the feeding trolley (5) that is provided with right shell cushion block (18) is arranged on the auxilliary track (10), and the feeding trolley (5) that is provided with component cushion block (19) is arranged on the back segment of main orbit (3).
8. transport line according to claim 3 or 4 described differential casing processing, it is characterized in that: described Turbogrid plates (20) are the glass-felt plastic Turbogrid plates.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201220732332 CN203127580U (en) | 2012-12-27 | 2012-12-27 | Conveying line of differential mechanism shell body machining |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201220732332 CN203127580U (en) | 2012-12-27 | 2012-12-27 | Conveying line of differential mechanism shell body machining |
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CN203127580U true CN203127580U (en) | 2013-08-14 |
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ID=48935580
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN 201220732332 Withdrawn - After Issue CN203127580U (en) | 2012-12-27 | 2012-12-27 | Conveying line of differential mechanism shell body machining |
Country Status (1)
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CN (1) | CN203127580U (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103057893A (en) * | 2012-12-27 | 2013-04-24 | 郑州精益达汽车零部件有限公司 | Differential casing processing conveying line |
CN103771105A (en) * | 2014-01-16 | 2014-05-07 | 安徽合力股份有限公司 | Automatic conveying device for assembling forklift differential mechanism |
CN104444216A (en) * | 2014-10-21 | 2015-03-25 | 广州日滨科技发展有限公司 | Production line and method for control cabinet assembly |
-
2012
- 2012-12-27 CN CN 201220732332 patent/CN203127580U/en not_active Withdrawn - After Issue
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103057893A (en) * | 2012-12-27 | 2013-04-24 | 郑州精益达汽车零部件有限公司 | Differential casing processing conveying line |
CN103057893B (en) * | 2012-12-27 | 2015-02-18 | 郑州精益达汽车零部件有限公司 | Differential casing processing conveying line |
CN103771105A (en) * | 2014-01-16 | 2014-05-07 | 安徽合力股份有限公司 | Automatic conveying device for assembling forklift differential mechanism |
CN103771105B (en) * | 2014-01-16 | 2016-03-02 | 安徽合力股份有限公司 | For the automatic conveying device of fork truck diff assembling |
CN104444216A (en) * | 2014-10-21 | 2015-03-25 | 广州日滨科技发展有限公司 | Production line and method for control cabinet assembly |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20130814 Effective date of abandoning: 20150218 |
|
RGAV | Abandon patent right to avoid regrant |