CN111874128A

CN111874128A - Production device and process for flexibly disassembling scrapped car

Info

Publication number: CN111874128A
Application number: CN202010791280.8A
Authority: CN
Inventors: 刘洋; 张玉林; 沙初犊
Original assignee: Beijing Huaxin Kaiye Material Regeneration Co ltd
Current assignee: Beijing Huaxin Kaiye Material Regeneration Co ltd
Priority date: 2020-08-07
Filing date: 2020-08-07
Publication date: 2020-11-03

Abstract

The invention relates to the technical field of automobile disassembly, in particular to a production device and a production process for flexibly disassembling scrapped cars. Including flowing water conveyer, flowing water conveyer includes the installing frame, and equidistant rotation is connected with a plurality of transfer rollers in the installing frame, and flowing water conveyer's the left and right sides is crisscross to be equipped with a plurality of stations of disassembling, disassembles the station and includes the station frame, and equidistant rotation is connected with the movable roll in the station frame, is equipped with a plurality of workstations on the flowing water conveyer, and the workstation includes the mesa, and the matrix is provided with four worm screw lifters on the mesa. The invention adopts a flow line operation mode, can perform manual distribution and adjustment according to the number of disassembly tasks, improves the working efficiency, can perform centralized recovery on oil liquid, avoids pollution, can disassemble and collect recyclable automobile recycled parts in time, avoids the damage of the parts and saves resources.

Description

Production device and process for flexibly disassembling scrapped car

Technical Field

The invention relates to the technical field of automobile disassembly, in particular to a production device and a production process for flexibly disassembling scrapped cars.

Background

The traditional scraped car is disassembled and adopts a unit operation mode, namely, one or more workers are used to completely disassemble at one position, and then the empty shell is left, and a forklift is used for removing pressing blocks or crushing the empty shell end. This kind of dismantlement mode consumes a large amount of manpowers and time, disassembles inefficiency, and partly recoverable car recycles the piece and need deal with in addition disassembling the in-process, and operation process is comparatively loaded down with trivial details, and concentrates and dismantle the in-process and probably damage the accessory, leads to its unable recycle.

Disclosure of Invention

The invention aims to provide a production device and a production process for flexibly disassembling a scraped car, which aim to solve the problems in the background technology.

In order to solve the technical problems, one of the purposes of the invention is to provide a production device for flexibly disassembling scraped cars, which comprises a flowing water conveying device, wherein the flowing water conveying device comprises an installation frame, a plurality of conveying rollers are rotationally connected in the installation frame at equal intervals, gears are arranged at two ends of each conveying roller, a middle transmission gear is arranged between every two adjacent gears, one end of one conveying roller is provided with a motor, a plurality of disassembling stations are arranged on the left side and the right side of the flowing water conveying device in a staggered mode, each disassembling station comprises a station frame, movable rollers are rotationally connected in the station frame at equal intervals, a plurality of workbenches are arranged on the flowing water conveying device, each workbench comprises a table board, handles are fixed at the left end and the right end of each table board through screws, and four worm screw lifters are arranged on the table board in a matrix manner.

As a further improvement of the technical scheme, the two ends of the conveying roller are integrally formed with roller shafts, the roller shafts penetrate through the side wall of the mounting frame and then extend out of the mounting frame, and the gears are fixedly sleeved on the outer sides of the roller shafts.

As a further improvement of the present technical solution, the intermediate transfer gear is simultaneously meshed with two adjacent gears thereof.

As a further improvement of the technical scheme, an inlet groove is formed in one end, close to the flowing water conveying device, of the station frame.

As a further improvement of the technical scheme, roller cores are integrally formed at two ends of the movable roller, and the roller cores penetrate through the side wall of the station frame and then extend out of the station frame.

As a further improvement of the technical scheme, the movable roller is perpendicular to the conveying roller, and the horizontal heights of the top surfaces of the movable roller and the conveying roller are equal.

As a further improvement of the present technical solution, the width of the table top is less than or equal to the width of the inlet slot.

The invention also aims to provide a production process for flexibly disassembling the scrapped car, which comprises the following steps;

s1, fine disassembly accessories: removing the pre-marked accessories by a worker specialized in removing the accessories and collecting the pre-marked accessories separately;

s2, destroying: destroying the accessories which are not allowed to be recycled through a destroying device;

s3, removing the tire: the tire is disassembled through a tire disassembling machine, and then the tire, the iron wheel hub and the aluminum wheel hub are sequentially disassembled and respectively classified;

s4, dismantling the seat: dismantling the seat and accessories thereof, and separately classifying materials such as iron, sponge and the like;

s5, recovering oil liquid: respectively recovering and concentrating residual glass water, fuel oil, engine oil, antifreeze and the like in the scraped car in sequence;

s6, removing the interior trim: dismantling accessories such as instrument desks, steering wheels and various cables in the scrapped automobiles;

s7, dismantling the engine: disassembling and recovering an engine assembly, a suspension and brake piece and the like;

s8, metal briquetting: metal materials such as a frame, a shell and the like are pressed and packed by a metal pressing machine;

s9, warehousing materials: and classifying the materials packed by the packing machine according to the material quality, and storing the materials in a warehouse respectively.

Compared with the prior art, the invention has the beneficial effects that: in this flexible production device and technology of disassembling scraped car, can adopt the pipelining mode, every disassembling process all independently goes on, can carry out manpower distribution and adjustment according to the quantity of disassembling the task, use manpower sparingly and time, improve work efficiency, can concentrate recovery to fluid simultaneously, avoid causing waste gas waste liquid to pollute, can in time disassemble recoverable car recycling spare in addition and collect, avoid the accessory impaired, save the resource.

Drawings

FIG. 1 is a schematic view of the entire structure of embodiment 1;

FIG. 2 is a schematic view showing the structure of an apparatus for transporting running water according to embodiment 1;

FIG. 3 is a schematic view of a disassembling station in example 1;

FIG. 4 is a schematic structural view of a stage in embodiment 1;

FIG. 5 is a process flow diagram of example 1.

The various reference numbers in the figures mean:

1. a running water conveying device; 11. installing a frame; 12. a conveying roller; 121. a roll shaft; 13. a gear; 14. a middle transmission gear; 15. a motor;

2. disassembling the station; 21. a station frame; 211. an inlet tank; 22. a movable roller; 221. a roll core;

3. a work table; 31. a table top; 32. a handle; 33. turbine screw rod elevator.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1

As shown in fig. 1-5, an object of this embodiment is to provide a production apparatus for flexibly disassembling a scraped car, including a flowing water conveying apparatus 1, the flowing water conveying apparatus 1 includes a mounting frame 11, a plurality of conveying rollers 12 are connected to the mounting frame 11 in an equidistant manner, gears 13 are respectively disposed at two ends of the conveying rollers 12, a middle conveying gear 14 is disposed between two adjacent gears 13, one end of one conveying roller 12 is provided with a motor 15, the left and right sides of the flowing water conveying apparatus 1 are provided with a plurality of disassembling stations 2 in a staggered manner, the disassembling stations 2 include a station frame 21, a movable roller 22 is connected to the station frame 21 in an equidistant manner, a plurality of work tables 3 are disposed on the flowing water conveying apparatus 1, each work table 3 includes a table top 31, handles 32 are fixed to the left and right ends of the table top 31 by screws, and four worm screw elevators 33 are disposed on the.

In this embodiment, the roller shafts 121 are integrally formed at both ends of the conveying roller 12, so that the conveying roller 12 is firm and stable.

Further, the roller shaft 121 passes through the side wall of the installation frame 11 and then extends to the outside, the gear 13 is fixedly sleeved on the outside of the roller shaft 121, the gear 13 is firm and stable, and the gear 13 can rotate along with the conveying roller 12.

Further, the intermediate transmission gear 14 is engaged with two adjacent gears 13 at the same time, and the rotation of the conveying rollers 12 is transmitted through the intermediate transmission gear 14, so that the plurality of conveying rollers 12 can rotate simultaneously, synchronously and in the same direction.

In addition, the output shaft of the motor 15 is connected with the roller 121 shaft of one of the conveying rollers 12, the motor 15 drives the conveying rollers 12 to rotate, at the moment, the conveying rollers 12 synchronously rotate under the transmission action of the middle transmission gear 14, and at the moment, the workbench 3 moves forwards under the friction force action of the conveying rollers 12.

In this embodiment, an inlet slot 211 is provided at one end of the station frame 21 close to the water flow conveyor 1, and the work table 3 can enter the work table 3 through the inlet slot 211.

Further, the roller core 221 is integrally formed at both ends of the movable roller 22, so that the roller core 221 is strong and stable.

Further, the roller core 221 passes through the side wall of the station frame 21 and extends to the outside thereof, so that the movable roller 22 can rotate freely.

In the present embodiment, the movable roller 22 and the conveying roller 12 are perpendicular to each other, that is, the rolling directions of the movable roller 22 and the conveying roller 12 are perpendicular to each other.

Further, the movable roller 22 is at the same level as the top surface of the transfer roller 12, so that the work table 3 moving on the water flow conveyor 1 can be smoothly translated to the dismantling station 2.

Specifically, each disassembling station 2 is equipped with a suitable tool, such as a tire changer, a packer, etc., according to the disassembling procedure required by the disassembling station.

In this embodiment, the width of the table top 31 is less than or equal to the width of the entrance slot 211, so as to ensure that the working table 3 can enter the working position frame 21, and the working position frame 21 can limit the working table 3 except for the other three surfaces with the entrance slot 211, thereby preventing the working table 3 from slipping and falling.

Further, turbine screw rod lift 33 passes through the bolt fastening on mesa 31, transports the scraped car on workstation 3 through fork truck to lift the scraped car through turbine screw rod lift 33 and make it unsettled, be convenient for disassemble.

The second purpose of this embodiment is to provide a process for producing a flexibly disassembled scraped car, which includes the following steps;

When the production device for flexibly disassembling the scrapped cars is used, the parts marked in advance are disassembled firstly, and the parts are destroyed by the destroying machine, secondly, the scraped car is stably placed on the workbench 3, the workbench 3 is pushed onto the flowing water conveying device 1, the conveying roller 12 drives the workbench 3 to move, when the tire disassembling machine runs to the position of the first disassembling station 2, a worker pulls the handle 32 to pull the workbench 3 to the disassembling station 2, pushes the workbench 3 back to the running water conveying device 1 again after the tire disassembling operation is finished, when the seat dismantling device operates to the position of the second dismantling station 2, a worker pulls the workbench 3 to the dismantling station 2 to dismantle the seat, the processes are sequentially repeated until the operations of recovering oil, dismantling interior trims, dismantling engines and the like are completed, and finally, the dismantled metal accessories are pressed into blocks and packaged.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a flexible apparatus for producing of disassembling condemned car which characterized in that: comprises a running water conveying device (1), the running water conveying device (1) comprises an installation frame (11), a plurality of conveying rollers (12) are connected in the installation frame (11) in an equidistant rotating manner, gears (13) are arranged at the two ends of the conveying rollers (12), a middle conveying gear (14) is arranged between every two adjacent gears (13), one of the two conveying rollers is provided with a motor (15) at one end of each conveying roller (12), a plurality of disassembling stations (2) are arranged on the left side and the right side of the running water conveying device (1) in a staggered manner, each disassembling station (2) comprises a station frame (21), movable rollers (22) are connected in the station frames (21) in an equidistant rotating manner, a plurality of work tables (3) are arranged on the running water conveying device (1), each work table (3) comprises a table board (31), handles (32) are fixed at the left end and the right end of each table board (31, four turbine screw lifters (33) are arranged on the table board (31) in a matrix mode.

2. The manufacturing device of flexible dismantling scrapped car according to claim 1, wherein: both ends of transfer roller (12) all integrated into one piece have roller (121), roller (121) pass extend outside behind the lateral wall of installing frame (11), gear (13) are fixed to be cup jointed roller (121) outside.

3. The manufacturing device of flexible dismantling scrapped car according to claim 1, wherein: the intermediate transmission gear (14) is meshed with two adjacent gears (13) at the same time.

4. The manufacturing device of flexible dismantling scrapped car according to claim 1, wherein: an inlet groove (211) is formed in one end, close to the flowing water conveying device (1), of the station frame (21).

5. The manufacturing device of flexible dismantling scrapped car according to claim 1, wherein: the two ends of the movable roller (22) are integrally formed with roller cores (221), and the roller cores (221) penetrate through the side wall of the station frame (21) and then extend out of the side wall.

6. The manufacturing device of flexible dismantling scrapped car according to claim 1, wherein: the movable roller (22) is perpendicular to the conveying roller (12), and the horizontal height of the top surface of the movable roller (22) is equal to that of the conveying roller (12).

7. The manufacturing device of flexible dismantling scrapped car according to claim 4, wherein: the width of the table top (31) is less than or equal to the width of the inlet slot (211).

8. The production process for flexibly disassembling the scraped car is characterized by comprising the following steps of: comprises the following steps;