CN203031262U - Potentiometer assembly device - Google Patents

Potentiometer assembly device Download PDF

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Publication number
CN203031262U
CN203031262U CN 201320063622 CN201320063622U CN203031262U CN 203031262 U CN203031262 U CN 203031262U CN 201320063622 CN201320063622 CN 201320063622 CN 201320063622 U CN201320063622 U CN 201320063622U CN 203031262 U CN203031262 U CN 203031262U
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China
Prior art keywords
assembly
corn
robot manipulator
manipulator structure
potentiometer
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Expired - Fee Related
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CN 201320063622
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Chinese (zh)
Inventor
周俊雄
周俊豪
周俊杰
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周俊雄
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Priority to CN 201320063622 priority Critical patent/CN203031262U/en
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Publication of CN203031262U publication Critical patent/CN203031262U/en
Anticipated expiration legal-status Critical
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Abstract

The utility model relates to a potentiometer assembly device which comprises a rack and a working platform arranged on the rack. A large turnplate is arranged on the working platform. A clamp for placing an eyelet is arranged on the large turnplate. An upper eyelet component, an upper middle foot component, an upper plastic box component, an upper plastic cover component, a riveting component and a blanking component are arranged on the outer circumference of the large turnplate and respectively connected with a main control circuit controlled by the main control circuit. The potentiometer assembly device is reasonable in structural design, capable of improving production efficiency and product quality due to the fact that all the components of a potentiometer are electrically controlled to feed, detect, assemble, and blank automatically and greatly reducing labor intensity of workers and saving production cost, particularly suitable for the requirement of producing potentiometers in mass, and capable of improving market competitiveness of a company.

Description

A kind of potentiometer mounting equipment
Technical field
The utility model belongs to the automatic producing technology field, specifically refers to a kind of potentiometer mounting equipment.
Background technology
The potentiometer structure comprises corn 201, middle pin 202, glue frame 203 and glue lid 204, and shown in accompanying drawing 1-2, the potentiometer structural volume is little, and each technology for assembling is loaded down with trivial details, complicated.
At present, the potentiometer structure mainly is artificial assembling and detects that production efficiency is very low, and product quality is difficult to be guaranteed; And need great amount of manpower and material resources, and labour intensity is big, enterprise's production cost height, and output and quality can not be met customer need, and have reduced the market competitiveness of enterprise.
Summary of the invention
The technical problems to be solved in the utility model provides the potentiometer mounting equipment of a kind of production efficiency height, good product quality.
For solving the problems of the technologies described above, the utility model by the following technical solutions:
A kind of potentiometer mounting equipment, comprise frame and the workbench of being located on the frame, workbench is provided with traffic cycle, be provided with the anchor clamps of placing corn at traffic cycle, the traffic cycle periphery be provided with the corn assembly, in pin assembly, gluing frame assembly, gluing cap assemblies, riveted joint assembly and blanking assembly, above-mentioned each assembly is connected with governor circuit respectively and by its control.
The prioritization scheme of such scheme is as follows:
The above-mentioned corn assembly of going up comprises the vibrating disk one that is installed on the workbench, flat passage one, routing one and the robot manipulator structure one of sending that is connected with vibrating disk one, corn is delivered to the flat passage one that send from vibrating disk one, corn send passage one end to enter routing one flat, and robot manipulator structure one is drawn corn in the anchor clamps of packing into.
Gear on above-mentioned robot manipulator structure one comprises support one and is installed on support one, with tooth bar, the cylinder one that is connected with tooth bar of gear engagement and the suction nozzle (345) that is connected in gear shaft lower end absorption corn.
Above-mentioned gluing frame assembly comprises the vibrating disk two that is installed on the workbench, flat passage two, routing two and the robot manipulator structure two of sending that is connected with vibrating disk two, the glue frame is delivered to the flat passage two that send from vibrating disk two, the glue frame send passage one end to enter routing two flat, and robot manipulator structure two is drawn the glue frame and is loaded on the middle pin.
Cylinder two on above-mentioned robot manipulator structure two comprises support two and is installed on support two, be connected the claw of gripping glue frame with cylinder two.
Riveted joint cylinder on above-mentioned riveted joint assembly comprises the support three that is installed on the workbench and is installed on support three, with the briquetting that the riveted joint cylinder is connected, rivet the air cylinder driven briquetting potentiometer assembly that assembles carried out riveting.
Also be provided with on the above-mentioned workbench and detect the correlation optical fiber whether corn has installation.
Above-mentioned blanking assembly comprises the mini-roundabout that is installed on the workbench and is located at transfer robot manipulator structure, non-defective unit blanking robot manipulator structure, non-defective unit blanking channel, the defective products blanking robot manipulator structure of mini-roundabout periphery, also be provided with the anchor clamps of placing corn on mini-roundabout.
The utlity model has following remarkable result:
The utility model potentiometer mounting equipment reasonable in design, adopt self-feeding, detection, assembling and the blanking of each assembly of electrical control potentiometer, production efficiency and product quality have been improved, greatly reduce working strength of workers and saved production cost, be particularly suitable for producing in enormous quantities the needs of potentiometer, improved the market competitiveness of enterprise.
Description of drawings
Accompanying drawing 1 is existing potentiometer decomposition texture schematic diagram;
Accompanying drawing 2 is existing potentiometer perspective view;
Accompanying drawing 3 is the utility model plan structure schematic diagram;
Accompanying drawing 4 is corn modular construction schematic diagram on the utility model;
Accompanying drawing 5 is the utility model gluing frame assembly robot manipulator structure two structural representations;
Accompanying drawing 6 is the utility model riveted joint modular construction schematic diagram;
Accompanying drawing 7 is the utility model blanking modular construction schematic diagram.
The specific embodiment
Be explained in further detail for the ease of it will be appreciated by those skilled in the art that below in conjunction with accompanying drawing and the utility model of embodiment.
Shown in accompanying drawing 3~7, a kind of potentiometer mounting equipment, comprise frame and the workbench of being located on the frame 1, workbench 1 is provided with traffic cycle 2, be provided with the anchor clamps of placing corn at traffic cycle 2, traffic cycle 1 periphery be provided with corn assembly 3, in pin assembly 4, gluing frame assembly 5, gluing cap assemblies 6, riveted joint assembly 7 and blanking assembly 9, above-mentioned each assembly is connected with governor circuit respectively and by its control.
Wherein, last corn assembly 3 comprises the vibrating disk 1 that is installed on the workbench 1, flat passage 1, routing 1 and the robot manipulator structure 1 of sending, putting down send passage 1 to be connected with vibrating disk 1, routing 1 send passage 1 to be connected with flat, robot manipulator structure 1 comprises support 1, gear 342, tooth bar 343, cylinder 1 and suction nozzle 345, support 1 is installed on the workbench 1, gear 342, tooth bar 343 and cylinder 1 are installed on the support 1, and suction nozzle 345 is connected in the lower end of gear shaft.Corn is delivered to the flat passage 1 that send from vibrating disk 1, corn send passage one 32 ends to enter routing 1 flat, then, the cylinder 1 of robot manipulator structure 1 drives tooth bar 343 feedings, tooth bar 343 driven gears 342 and gear shaft rotate, gear shaft drives suction nozzle 345 rotations and moves to anchor clamps place absorption corn, then, cylinder 1 is replied action, cylinder 1 drives tooth bar 343 and retreats, and tooth bar 343 driven gears 342 and gear shaft are replied, and suction nozzle 345 rotations move to traffic cycle 2 anchor clamps places, and corn packed in the anchor clamps, thereby improve feeding and the packaging efficiency of corn greatly.
Since in last pin assembly 4 and gluing cap assemblies 6 all with last corn assembly 3 structural similarities, be not described in detail at this, improved feeding and the packaging efficiency of middle pin and Jiao Gai greatly.
Gluing frame assembly 5 comprises the vibrating disk two that is installed on the workbench, flat passage two, routing two and the robot manipulator structure two of sending, vibrating disk two is identical with vibrating disk one 31 structures, the flat passage two that send send passage one 32 structures identical with flat, routing two is identical with routing one 33 structures, robot manipulator structure two comprises support 2 51, cylinder 2 52 and claw 53, cylinder 2 52 is installed on the support 2 51, and claw 53 is connected with cylinder 2 52.In corn is installed behind the pin, the glue frame is delivered to the flat passage two that send from vibrating disk two, and the glue frame send passage two ends to enter routing two flat, then, the cylinder 2 52 of robot manipulator structure two drives claw 53 gripping glue frames and is mounted on the middle pin, thereby improves feeding and the packaging efficiency of glue frame greatly.
In the present embodiment, also be provided with on workbench 1 and detect the correlation optical fiber 8 whether corn has installation, between pin assembly 4 and the gluing frame assembly 5, correlation optical fiber 8 will detect feedback information and give the control system that is connected with governor circuit during correlation optical fiber 8 is installed on.
Riveted joint assembly 7 comprises support 3 71, riveted joint cylinder 72 and the briquetting 73 that is installed on the workbench, and riveted joint cylinder 72 is installed on the support 3 71, and briquetting 73 is connected with riveted joint cylinder 72.After potentiometer assembly corn, middle pin, glue frame and Jiao Gai assembled, the potentiometer assembly that riveted joint cylinder 72 73 pairs of briquettings of driving assemble carried out riveting, thereby improves the riveted joint efficient of potentiometer assembly greatly.
Blanking assembly 9 comprises the mini-roundabout 91 that is installed on the workbench 1 and transfer robot manipulator structure 92, non-defective unit blanking robot manipulator structure 93, non-defective unit blanking channel 94, the defective products blanking robot manipulator structure 95 of being located at the mini-roundabout periphery, also be provided with the anchor clamps 96 of placing corn on mini-roundabout 91, transfer robot manipulator structure 92, non-defective unit blanking robot manipulator structure 93 and defective products blanking robot manipulator structure 95 are all identical with gluing frame assembly 5 robot manipulator structures two structures.Transfer robot manipulator structure 92 will be riveted good potentiometer assembly gripping to the anchor clamps 96 of mini-roundabout 91 on traffic cycle 2 anchor clamps, non-defective unit blanking robot manipulator structure 93 will detect the qualified products gripping to non-defective unit blanking channel 94, and defective products blanking robot manipulator structure 95 will detect the substandard product gripping and fall.
The utility model can carry out programme-control by single-chip microcomputer or microcomputer.
After concrete operation process of the present utility model is described in.
At first, corn is feeding forward from vibrating disk 1, and robot manipulator structure one is drawn corn in the anchor clamps of packing into; Then, traffic cycle 2 drives station of anchor clamps rotation, and simultaneously, middle pin is feeding forward from vibrating disk, and robot manipulator structure is drawn middle pin on the corn of packing into; Then, traffic cycle 2 continues to drive station of driving anchor clamps rotation, and simultaneously, whether correlation optical fiber 8 detects corns installation, and will detect feedback information and give control system; Follow, traffic cycle 2 continues to drive station of anchor clamps rotation again, and simultaneously, the glue frame is feeding forward from vibrating disk two, and robot manipulator structure two is mounted to the gripping of glue frame on the middle pin; Traffic cycle 2 continues to drive station of anchor clamps rotation, and Jiao Gai is feeding forward from vibrating disk, and robot manipulator structure is drawn Jiao Gai on the glue frame of packing into; After potentiometer assembly corn, middle pin, glue frame and Jiao Gai assembled, traffic cycle 2 continued to drive station of anchor clamps rotation, and then, the potentiometer assembly that riveted joint cylinder 72 73 pairs of briquettings of driving assemble carries out riveting; When anchor clamps rotate to mini-roundabout 91 places, transfer robot manipulator structure 92 will be riveted good potentiometer assembly gripping to the anchor clamps 96 of mini-roundabout 91 on traffic cycle 2 anchor clamps, non-defective unit blanking robot manipulator structure 93 will detect the qualified products gripping to non-defective unit blanking channel 94, and defective products blanking robot manipulator structure 95 will detect the substandard product gripping and fall.
The self-feeding, detection, assembling and the blanking that so move in circles and namely realize each assembly of potentiometer.
The utility model potentiometer mounting equipment reasonable in design, adopt self-feeding, detection, assembling and the blanking of each assembly of electrical control potentiometer, production efficiency and product quality have been improved, greatly reduce working strength of workers and saved production cost, be particularly suitable for producing in enormous quantities the needs of potentiometer, improved the market competitiveness of enterprise.
Above-described embodiment is the preferred version that the utility model is realized; and it is non-limiting exhaustive; the utility model can also have other variations under same idea; need to prove; under the prerequisite that does not break away from the present utility model design, any apparent replacement is all within the utility model protection domain.

Claims (8)

1. potentiometer mounting equipment, comprise frame and the workbench of being located on the frame (1), workbench is provided with traffic cycle (2), be provided with the anchor clamps of placing corn at traffic cycle, it is characterized in that: be provided with corn assembly (3) in the traffic cycle periphery, go up in pin assembly (4), gluing frame assembly (5), gluing cap assemblies (6), rivet assembly (7) and blanking assembly (9), above-mentioned each assembly is connected with governor circuit respectively and by its control.
2. potentiometer mounting equipment according to claim 1, it is characterized in that: the described corn assembly (3) of going up comprises the vibrating disk one (31) that is installed on the workbench, flat passage one (32), routing one (33) and the robot manipulator structure one (34) of sending that is connected with vibrating disk one, corn is delivered to the flat passage one that send from vibrating disk one, corn send passage one end to enter routing one flat, and robot manipulator structure one is drawn corn in the anchor clamps of packing into.
3. potentiometer mounting equipment according to claim 2 is characterized in that: the gear (342) on described robot manipulator structure one (34) comprises support one (341) and is installed on support one, with tooth bar (343), the cylinder one (344) that is connected with tooth bar of gear engagement and the suction nozzle (345) that is connected in gear shaft lower end absorption corn.
4. potentiometer mounting equipment according to claim 2, it is characterized in that: described gluing frame assembly (5) comprises the vibrating disk two that is installed on the workbench, flat passage two, routing two and the robot manipulator structure two of sending that is connected with vibrating disk two, the glue frame is delivered to the flat passage two that send from vibrating disk two, the glue frame send passage one end to enter routing two flat, and robot manipulator structure two is drawn the glue frame and is loaded on the middle pin.
5. potentiometer mounting equipment according to claim 4 is characterized in that: the cylinder two (52) on described robot manipulator structure two comprises support two (51) and is installed on support two, be connected the claw (53) of gripping glue frame with cylinder two.
6. potentiometer mounting equipment according to claim 5, it is characterized in that: the riveted joint cylinder (72) on described riveted joint assembly (7) comprises the support three (71) that is installed on the workbench and is installed on support three, with the briquetting (73) that the riveted joint cylinder is connected, rivet the air cylinder driven briquetting potentiometer assembly that assembles carried out riveting.
7. potentiometer mounting equipment according to claim 6 is characterized in that: also be provided with on the described workbench and detect the correlation optical fiber (8) whether corn has installation.
8. potentiometer mounting equipment according to claim 7, it is characterized in that: described blanking assembly (9) comprises the mini-roundabout (91) that is installed on the workbench and the transfer robot manipulator structure (92) of being located at the mini-roundabout periphery, non-defective unit blanking robot manipulator structure (93), non-defective unit blanking channel (94), defective products blanking robot manipulator structure (95), also is provided with the anchor clamps (96) of placing corn on mini-roundabout.
CN 201320063622 2013-02-01 2013-02-01 Potentiometer assembly device Expired - Fee Related CN203031262U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320063622 CN203031262U (en) 2013-02-01 2013-02-01 Potentiometer assembly device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320063622 CN203031262U (en) 2013-02-01 2013-02-01 Potentiometer assembly device

Publications (1)

Publication Number Publication Date
CN203031262U true CN203031262U (en) 2013-07-03

Family

ID=48683405

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201320063622 Expired - Fee Related CN203031262U (en) 2013-02-01 2013-02-01 Potentiometer assembly device

Country Status (1)

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CN (1) CN203031262U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103056656A (en) * 2013-02-01 2013-04-24 周俊雄 Potentiometer mounting apparatus
CN104907824A (en) * 2015-03-09 2015-09-16 厦门精奥自动化科技有限公司 Tape assembly machine
CN107520613A (en) * 2017-10-09 2017-12-29 浙江利福德机械有限公司 Full-automatic bulb assembly assembly machine
CN108188736A (en) * 2018-03-23 2018-06-22 浙江亿宝科技有限公司 A kind of commutator automatic assembling machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103056656A (en) * 2013-02-01 2013-04-24 周俊雄 Potentiometer mounting apparatus
CN103056656B (en) * 2013-02-01 2015-03-11 周俊雄 Potentiometer mounting apparatus
CN104907824A (en) * 2015-03-09 2015-09-16 厦门精奥自动化科技有限公司 Tape assembly machine
CN104907824B (en) * 2015-03-09 2017-11-14 厦门精奥自动化科技有限公司 A kind of tape measure assembly machine
CN107520613A (en) * 2017-10-09 2017-12-29 浙江利福德机械有限公司 Full-automatic bulb assembly assembly machine
CN108188736A (en) * 2018-03-23 2018-06-22 浙江亿宝科技有限公司 A kind of commutator automatic assembling machine
CN108188736B (en) * 2018-03-23 2023-08-15 浙江亿宝科技有限公司 Automatic assembling machine for reverser

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130703

Termination date: 20160201

CF01 Termination of patent right due to non-payment of annual fee