CN203018296U - Ultraviolet (UV) curing machine - Google Patents
Ultraviolet (UV) curing machine Download PDFInfo
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- CN203018296U CN203018296U CN 201320028018 CN201320028018U CN203018296U CN 203018296 U CN203018296 U CN 203018296U CN 201320028018 CN201320028018 CN 201320028018 CN 201320028018 U CN201320028018 U CN 201320028018U CN 203018296 U CN203018296 U CN 203018296U
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Abstract
The utility model relates to the field of ultraviolet (UV) curing technology, in particular to a UV curing machine used for curing substrate frame sealant. The UV curing machine can be used for curing the two sides of a substrate to be cured at the same time by a pair of UV surface light sources which are arranged in an opposite way; and furthermore, the UV curing machine can be provided with a plurality of pairs of opposite surface light sources, thus achieving the effect of curing the sealant of a plurality of substrates to be cured at the same time. The UV curing machine improves the curing effect and efficiency for the sealant, thus achieving the effects of improving the production quality and shortening the production cycle; and furthermore, one UV curing machine can complete the task which can be completed by the plurality of traditional UV curing devices, so that the space occupied by the devices can be saved to the utmost extent.
Description
Technical field
The utility model relates to the UV-curing technology field, is specifically related to a kind of uv cure machine that solidifies the substrate sealed plastic box.
Background technology
LCD (Liquid Crystal Display in recent years, liquid crystal display) the representative new technique that adopts in manufacturing mainly comprises ODF (One Drop Fill, the injection of dripping), IPS (In-Plane Switching, plane conversion), the two territories of Dual Domain(), HRP (High Resolution Process, high-resolution) etc.Wherein ODF technology be integrated in the past hot pressing, liquid crystal filling, end face seal, liquid crystal cell cleans and the novel efficient technology of a series of technology such as annealing.Can shorten processing step by this technology, reduce thickness of liquid crystal box and shorten the production cycle.
The ultraviolet source of the ultraviolet light polymerization equipment that solidifies for sealed plastic box in the ODF technology at present, is mainly traditional ultraviolet sources such as extra-high-pressure mercury vapour lamp; But along with its extensive use in the LCD manufacturing, traditional ultraviolet light polymerization equipment exposed day by day goes out a lot of shortcomings:
1, traditional ultraviolet light polymerization equipment adopts single face to solidify usually; But the CF(Color Filter due to substrate to be solidified, color film) black matrix and some coating and the TFT(Thin Film Transistor of face, thin film transistor (TFT)) some coating of face all can affect the solidification effect of sealed plastic box, therefore solidifies separately which face and all can not reach perfect solidification effect.
2, traditional ultraviolet light polymerization occupation area of equipment is usually very large, causes the waste in space.
3, in traditional ultraviolet light polymerization equipment, extra-high-pressure mercury vapour lamp emission wavelength China and foreign countries wave-length coverage is large, and thermal discharge is large, and curing efficiency is lower; Simultaneously, wherein visible light and infrared light produce more, and in sealed plastic box the absorbing wavelength scope of light reaction agent between 300nm-400nm, so just mean that extra-high-pressure mercury vapour lamp produces a lot of without effect light, need the longer time of irradiation just can complete curing, not only cause the increase of energy consumption and cost, and be unfavorable for the shortening of production cycle.
4, in traditional ultraviolet light polymerization equipment, extra-high-pressure mercury vapour lamp radiation homogeneity is bad, a little less than the general all luminous intensities than mid portion of the luminous intensity of its lamp tube ends, cause the extra-high-pressure mercury vapour lamp can not uniformly light-emitting, can solidify sealed plastic box like this and cause harmful effect; Simultaneously, because the fluorescent tube of extra-high-pressure mercury vapour lamp adopts discrete mounting structure usually, cause between fluorescent tube and fluorescent tube the position than a little less than just being positioned at the illumination of fluorescent tube upper/lower positions, so also easily to cause sealed plastic box to solidify bad.
In sum, along with the development of LCD manufacturing, traditional ultraviolet light polymerization equipment can not satisfy the demand of production at curing efficiency, solidification effect and space hold etc. aspect a lot.
The utility model content
The technical problem that (one) will solve
The purpose of this utility model is to provide a kind of uv cure machine that can carry out two-sided curing to substrate to be solidified more than one or simultaneously, in order to curing efficiency and the solidification effect that improves sealed plastic box, thereby reach the effect that improves the quality of production and shorten the production cycle.
(2) technical scheme
Technical solutions of the utility model are as follows:
A kind of uv cure machine comprises the ultraviolet light area source that at least one pair of is oppositely arranged, and all described area sources are parallel to each other; Be provided with the carrying platform that be used for carry to be solidified substrate parallel with described area source between every a pair of area source that is oppositely arranged.
Preferably, described area source is the ultraviolet leds area source; Described ultraviolet leds area source is integrated with the emission wavelength LED chip consistent with light reaction agent absorption spectrum.
Preferably, described LED chip emission wavelength is 300nm-400nm.
Preferably, described area source is horizontally disposed with; Described carrying platform comprises that several end faces are distributed in the support column of same level, and substrate to be solidified is carried by described support column.
Preferably, described support column is quartz column, and described quartz column axially offers vacuum tank.
Preferably, in the every pair of area source that is oppositely arranged, at least one area source is erected on vertical adjusting screw.
Preferably, described vertical adjusting screw connects the CDA cylinder; Described vertical adjusting screw is regulated the upper-lower position of connected area source under the driving of described CDA cylinder.
Preferably, except a pair of area source of bottommost, in every pair of area source that is oppositely arranged, at least one area source is erected on vertical adjusting screw; Be distributed with several through holes and its underpart on the area source of bottommost and be provided with the motion board, described motion board upper surface has the support column corresponding with described number of openings and distributing position.
Preferably, described motion board connects the first driving mechanism, and described the first driving mechanism drives described motion board and vertically moves.
Preferably, described area source has two pairs at least; Be provided with cooling body between opposing a pair of area source in two pairs of adjacent area sources.
(3) beneficial effect
A kind of uv cure machine of the present utility model, two faces treating the curing substrate by relative a pair of ultraviolet light area source is set are cured simultaneously; Further, the utility model is many to described relative area source by arranging, and can carry out simultaneously the effect that packaging plastic solidifies to polylith substrate to be solidified thereby reach.Uv cure machine of the present utility model has not only improved solidification effect and the curing efficiency of sealed plastic box, thereby reach the effect that improves the quality of production and shorten the production cycle, and a uv cure machine of the present utility model can complete the task that many traditional ultraviolet light polymerization equipment just can be completed, and saved to the full extent the space of hold facility.
Description of drawings
Fig. 1 is the structural representation of a kind of uv cure machine of the present utility model;
Fig. 2 is the structural representation of another kind of uv cure machine of the present utility model;
Fig. 3 is the cutaway view of support column in Fig. 2;
Fig. 4 is the top view of support column in Fig. 2;
Fig. 5 is controlling organization and the ultraviolet ray intensity probe unit connection diagram of a kind of uv cure machine of the present utility model;
Fig. 6 is Fig. 5 middle controller and area source connection diagram;
Fig. 7 is Fig. 2 medium ultraviolet photo-detector cutaway view;
Fig. 8 is Fig. 7 medium ultraviolet photo-detector stereogram.
In figure: 1: vertical adjusting screw; 2: the first surface light source; 3: the first carrying platforms; 4: the second area sources; 5: the three area sources; 6: the second carrying platforms; 7: the fourth face light source; 8: the second driving mechanisms; 9: advance gate; 10: the motion board; 11: support column; 12: ultraviolet light detector; 13: cavity; 14: heat-barrier material; 15: light-sensitive element; 16: quartzy thin slice; 17: light barrier; 18: the detector carrier; 19: vacuum tank; 20: cooling body.
The specific embodiment
Below in conjunction with drawings and Examples, the specific embodiment of utility model is described further.Following examples only are used for explanation the utility model, but are not used for limiting scope of the present utility model.
A kind of uv cure machine as shown in Figure 1 comprises the ultraviolet light area source that at least one pair of is oppositely arranged, and all area sources are parallel mutually; The logarithm of area source can be done according to the actual requirements and choose, the logarithm of choosing area source according to the height of existing LCD production line in the present embodiment is two pairs, the 3rd area source 5 and the fourth face light source 7 that are respectively the first surface light source 2 that is oppositely arranged and the second area source 4 and are oppositely arranged; Be provided with between first surface light source 2 and the second area source 4 between the first carrying platform 3, the three area sources 5 parallel with area source and fourth face light source 7 and be provided with second carrying platform 6 parallel with area source, carrying platform is mainly used in carrying substrate to be solidified; For the conveniently placement of substrate to be solidified, in the present embodiment, carrying platform is horizontally disposed with, so all area sources also need to be horizontally disposed with.In practical operation, two substrates to be solidified can be placed in respectively on the first carrying platform 3 and the second carrying platform 6, the area source of carrying platform top and the area source of below shine respectively specific a period of time of substrate to be solidified, the sealed plastic box of substrate end can be completed curing, has so just realized the effect of simultaneously two substrates to be solidified being carried out two-sided curing.
Wherein, area source is the ultraviolet leds area source; The ultraviolet leds area source is integrated with several emission wavelengths LED chip consistent with light reaction agent absorption spectrum, absorption spectrum according to existing light reaction agent, in the present embodiment, the LED chip emission wavelength is 300nm-400nm, can reduce so not the light of other wave band that is absorbed by the light reaction agent, improve curing efficiency, reduce energy consumption, reduce costs; Simultaneously, for improve ultraviolet light that area source sends all once and improve the control accuracy that the opposite light source intensity is controlled, the LED chip array arrangement, so just can effectively control beam qualities such as exposure light spot size and homogeneity by reasonable computation spatial arrangement physical dimension, simultaneously, can control accurately by the drive current of controlling each LED light source shape and the intensity of irradiation face.Than the uv cure machine of existing use high-pressure mercury-vapor lamp as light source, because the ultraviolet leds chip is light emitting semiconductor device, have that volume is little, power consumption is few, the life-span is long, heat release is few, without the characteristics in equipment which requires cooling and spectra collection, therefore, use the ultraviolet leds area source as light source, sealed plastic box to be cured, can improve curing efficiency and the solidification effect of sealed plastic box.
In order further to improve the lighting effect of above-mentioned LED area source, the present embodiment is provided with the two-piece type colimated light system corresponding with each LED chip; Like this in conjunction with above-mentioned array distribution structure, can realize whole LED chips luminous power cumulative on the irradiation face.Further, be provided with the adjustable reflect focalization optical flat of angle on the surface source luminescence light path; The reflect focalization optical flat is quartzy material, is shaped as the ellipsoid with certain radian.
Wherein, carrying platform comprises that several end faces are distributed in the support column 11 of same level; For example in the present embodiment, carrying platform is the first carrying platform 3 that is suspended between first surface light source 2 and the second area source 4, and its supporting plane namely is comprised of the end face of a plurality of support columns 11; In order to reach stable support effect, support column 11 is preferably array distribution, and the stress point of substrate is evenly distributed.
In order further to make irradiation level as far as possible evenly, the area source in the utility model or substrate to be solidified can move back and forth at vertical direction, and the inhomogeneous part of irradiation level is reduced as far as possible, improve the curing quality of sealed plastic box.Area source vertical direction move back and forth can be by the area source that every pair is oppositely arranged at least one area source be erected on vertical adjusting screw, by the upper-lower position of vertical adjusting screw adjusting range light source.Substrate to be solidified can support by regulation and control its carrying platform realization in the reciprocating motion of vertical direction.Uv cure machine has as shown in Figure 2 just been used respectively above-mentioned two kinds of implementations: the area source that is in top is that first surface light source 2 is erected on vertical adjusting screw 1, vertically adjusting screw 1 connects CDA(Compressed Dry Air, compression drying air) cylinder; Vertically adjusting screw 1 is regulated the upper-lower position of connected first surface light source 2 under the driving of CDA cylinder; Be on the fourth face light source 7 of bottommost that array is placed with several through holes and its underpart is provided with motion board 10, motion board 10 upper surfaces have the support column corresponding with number of openings and distributing position 11, motion board 10 connects the first driving mechanism, the first driving mechanism actuation movement board 10 vertically moves, and then drives moving up and down of substrate to be solidified.
Wherein, support column 11 is quartz column, and quartz column axially offers vacuum tank 19, and concrete structure is as shown in Fig. 3 and Fig. 4; Adopt quartzy material to be because it has very high transmissivity, can avoid to the full extent causing like this sealed plastic box to solidify bad; And by vacuum tank 19 is set, can adsorb firmly substrate, it is not offset.
When area source has more than two pairs or two pairs, for the heat radiation of strengthening system, be provided with cooling body between opposing a pair of area source in two pairs of adjacent area sources.For example, in the present embodiment, can in the interlayer between the second area source 4 and the 3rd area source 5, cooling body 20 be set; Cooling body 20 can be cooling by water mechanism, air cooling cooling body or thermoelectric-cooled mechanism (claiming again semiconductor cooling mechanism); Be preferably thermoelectric-cooled mechanism in the present embodiment, lightweight because the thermoelectric-cooled mechanism size is little, the machinery-free running part, speed of action is fast simultaneously, long service life, and be easy to control.
In order to overturn more easily substrate to be solidified or adjust the position of substrate to be solidified, uv cure machine of the present utility model also comprises guiding mechanism, guiding mechanism comprises roll-over unit and bit cell, roll-over unit can overturn to it before putting support column 11 by advancing gate 9 at substrate, bit cell can be adjusted the position of substrate, and above-mentioned guiding mechanism can be connected with uv cure machine and can also arrange separately; For example, take display panels as example, need in the present embodiment the substrate CF(Color filter that is cured between first surface light source 2 and the second area source 4, color film) facing up, and the substrate CF that is cured between the 3rd area source 5 and fourth face light source 7 faces down; And by above-mentioned guiding mechanism, can automatically adjust when running into towards incorrect or the inaccurate substrate of placement location, saved manpower, improved production efficiency.
Uv cure machine of the present utility model also comprises the intensity control mechanism that is connected with area source respectively and the ultraviolet ray intensity probe unit that is connected with intensity control mechanism; The ultraviolet ray intensity probe unit is surveyed the ultraviolet light intensity and is sent to intensity control mechanism, and intensity control mechanism is according to existing ultraviolet ray intensity feedback regulation area source duty.In the present embodiment specifically as shown in Figure 5, the ultraviolet ray intensity probe unit is connected to PLC(Programmable Logic Controller by signal evaluation circuit and signal amplifier, Programmable Logic Controller), PLC calculates existing ultraviolet ray intensity and the default program feedback regulation area source duty of basis; Perhaps also linking number weighted-voltage D/A converter, PC and liquid crystal touch screen successively of PLC, be convenient to the staff and control in real time and follow-up study.
Wherein, the LED area source is driven by the AC power after the rectifier transformer rectifier transformer; By the current regulator that is connected with PLC is set, PLC can control respectively the drive current of each LED chip, and then controls accurately shape and the intensity of irradiation face, specifically as shown in Figure 6.
Wherein, the ultraviolet ray intensity probe unit comprises as Fig. 7 and Fig. 8 and in conjunction with the ultraviolet light detector 12 as shown in Fig. 2; Ultraviolet light detector 12 comprises cavity 13 and is sealed in the interior light-sensitive element 15 of cavity 13, and cavity 13 has interlayer, filling with insulation material 14 in interlayer; Sealing and interpolation heat-barrier material 14 are all not to be subjected to the impact of ambient temperature for the measurement result that makes ultraviolet light detector 12; Cavity 13 tops are quartzy thin slice 16, because quartzy thin slice 16 has very high transmissivity, therefore do not affect the measurement accuracy of ultraviolet light detector 12.
Wherein, ultraviolet light detector 12 is fixed on detector carrier 18, be positioned at above cavity 13 and diameter and cavity 13 internal diameters are adaptive and mobilizable light barrier 17 being provided with on detector carrier 18, light barrier 17 can be rotated above light-sensitive element 15 when non-measuring state like this, block ultraviolet enters ultraviolet light detector 12.
In order to increase the investigative range of ultraviolet light detector 12, the ultraviolet light detector 12 in the present embodiment is connected with the second driving mechanism 8; The second driving mechanism 8 drives ultraviolet light detector 12 in the horizontal direction and/or the vertical direction motion.In the present embodiment, the second driving mechanism 8 comprises the first motor, the second motor and the 3rd motor, the mover of the first motor connects detector carrier 18, control ultraviolet light detector 12 in the motion of X-direction, the mover of the second motor and the 3rd motor is connected with the base of the first motor, controls respectively ultraviolet light detector 12 in the motion of Y-axis and Z-direction; The first motor, the second motor and the 3rd motor are preferably linear electric machine, because linear electric machine is highly suitable for rectilinear motion.
Above embodiment only is used for explanation the utility model; and be not limitation of the utility model; the those of ordinary skill in relevant technologies field; in the situation that do not break away from spirit and scope of the present utility model; can also make a variety of changes and modification, so all technical schemes that are equal to also belong to protection category of the present utility model.
Claims (10)
1. a uv cure machine, is characterized in that, comprises the ultraviolet light area source that at least one pair of is oppositely arranged, and all described area sources are parallel to each other; Be provided with the carrying platform that be used for carry to be solidified substrate parallel with described area source between every a pair of area source that is oppositely arranged.
2. uv cure machine according to claim 1, is characterized in that, described area source is the ultraviolet leds area source; Described ultraviolet leds area source is integrated with the emission wavelength LED chip consistent with light reaction agent absorption spectrum.
3. uv cure machine according to claim 2, is characterized in that, described LED chip emission wavelength is 300nm-400nm.
4. according to claim 1-3 described uv cure machines of any one, is characterized in that, described area source is horizontally disposed with; Described carrying platform comprises that several end faces are distributed in the support column of same level, and substrate to be solidified is carried by described support column.
5. uv cure machine according to claim 4, is characterized in that, described support column is quartz column, and described quartz column axially offers vacuum tank.
6. uv cure machine according to claim 4, is characterized in that, in every pair of area source that is oppositely arranged, at least one area source is erected on vertical adjusting screw.
7. uv cure machine according to claim 6, is characterized in that, described vertical adjusting screw connects the CDA cylinder; Described vertical adjusting screw is regulated the upper-lower position of connected area source under the driving of described CDA cylinder.
8. according to claim 6 or 7 described uv cure machines, is characterized in that, except a pair of area source of bottommost, in every pair of area source that is oppositely arranged, at least one area source is erected on vertical adjusting screw; Be distributed with several through holes and its underpart on the area source of bottommost and be provided with the motion board, described motion board upper surface has the support column corresponding with described number of openings and distributing position.
9. uv cure machine according to claim 8, is characterized in that, described motion board connects the first driving mechanism, and described the first driving mechanism drives described motion board and vertically moves.
10. according to claim 1-3,5-7 or the described uv cure machine of 9 any one, it is characterized in that, described area source has two pairs at least; Be provided with cooling body between opposing a pair of area source in two pairs of adjacent area sources.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320028018 CN203018296U (en) | 2013-01-18 | 2013-01-18 | Ultraviolet (UV) curing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320028018 CN203018296U (en) | 2013-01-18 | 2013-01-18 | Ultraviolet (UV) curing machine |
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| CN203018296U true CN203018296U (en) | 2013-06-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201320028018 Expired - Lifetime CN203018296U (en) | 2013-01-18 | 2013-01-18 | Ultraviolet (UV) curing machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103406246A (en) * | 2013-07-11 | 2013-11-27 | 东莞科视自动化科技有限公司 | Parallel light curing equipment with staggered area array light sources and curing method thereof |
| CN104526937A (en) * | 2014-12-31 | 2015-04-22 | 苏州立人听力器材有限公司 | Upper opening type curing machine |
| CN104733055A (en) * | 2015-02-10 | 2015-06-24 | 芜湖纯元光电设备技术有限公司 | Light source box automatic rotating device used for UVLED solidification machine |
| CN104772266A (en) * | 2015-05-06 | 2015-07-15 | 京东方科技集团股份有限公司 | Ultraviolet curing device |
| CN109848018A (en) * | 2019-04-12 | 2019-06-07 | 深圳市瑞飞科技有限公司 | A kind of cure lamp and its curing apparatus |
| CN110376144A (en) * | 2019-07-19 | 2019-10-25 | 业成科技（成都）有限公司 | Curing degree detection device |
-
2013
- 2013-01-18 CN CN 201320028018 patent/CN203018296U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103406246A (en) * | 2013-07-11 | 2013-11-27 | 东莞科视自动化科技有限公司 | Parallel light curing equipment with staggered area array light sources and curing method thereof |
| CN104526937A (en) * | 2014-12-31 | 2015-04-22 | 苏州立人听力器材有限公司 | Upper opening type curing machine |
| CN104733055A (en) * | 2015-02-10 | 2015-06-24 | 芜湖纯元光电设备技术有限公司 | Light source box automatic rotating device used for UVLED solidification machine |
| CN104772266A (en) * | 2015-05-06 | 2015-07-15 | 京东方科技集团股份有限公司 | Ultraviolet curing device |
| CN109848018A (en) * | 2019-04-12 | 2019-06-07 | 深圳市瑞飞科技有限公司 | A kind of cure lamp and its curing apparatus |
| CN110376144A (en) * | 2019-07-19 | 2019-10-25 | 业成科技（成都）有限公司 | Curing degree detection device |
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Granted publication date: 20130626 |
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