CN202984815U - All-purpose angle saw cutting horizontal band sawing machine - Google Patents
All-purpose angle saw cutting horizontal band sawing machine Download PDFInfo
- Publication number
- CN202984815U CN202984815U CN 201220638557 CN201220638557U CN202984815U CN 202984815 U CN202984815 U CN 202984815U CN 201220638557 CN201220638557 CN 201220638557 CN 201220638557 U CN201220638557 U CN 201220638557U CN 202984815 U CN202984815 U CN 202984815U
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- clamping device
- saw frame
- horizontal band
- sawing machine
- band sawing
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Abstract
The utility model relates to a saw cutting device, in particular to an all-purpose angle saw cutting horizontal band sawing machine. The all-purpose angle saw cutting horizontal band sawing machine comprises a base, a main transmission system, a saw frame, a guide device, a cooling system, a hydraulic system and an electrical system. A stand column is placed on the base, the saw frame is connected on the stand column in a sliding mode, and the base further comprises an all-purpose saw cutting clamp which comprises a workpiece clamping device, a clamping device transverse moving mechanism, a clamping device longitudinal moving mechanism, a clamping device swinging frame and a clamping device revolving seat. A workpiece positioning device is placed on one side of the workpiece clamping device. The all-purpose saw cutting clamp is used for clamping a steel pipe to rotate any angles (space), the labor intensity of a worker is reduced, and work efficiency is improved. At the same time, no powder is produced, environment pollution is reduced, the noise label is 85 decibels, and working environment is improved.
Description
Technical field
The utility model relates to a kind of sawing device, relates in particular to a kind of Universal angle sawing horizontal band sawing machine.
Background technology
Tube Cutting, particularly the sawing of various angles (space angle) thin-wall steel tube, adopted on a large scale in automobile manufacture industry, for ease of installing, usually is designed to elbow and the space angle of various shapes as automobile exhaust pipe, air-conditioning duct etc.Cut off processing for this space angle adopts emery wheel blade saw and small-sized annular saw cutting machine to come artificial sawing always.Labor strength is large, and dust and noise (the processing site noise is up to 110 decibels) are seriously polluted.
The utility model content
Defective and deficiency that the utility model exists in order to solve above-mentioned prior art provide a kind of minimizing labor strength, environmental contamination reduction, the Universal angle sawing horizontal band sawing machine of increasing work efficiency simultaneously.
The technical solution of the utility model: a kind of Universal angle sawing horizontal band sawing machine, comprise base, main transmission, saw frame, guider, cooling system, hydraulic system, electrical system, described base is provided with column, described saw frame is slidably connected on column, also be provided with omnipotent sawing clamp on described base, described omnipotent sawing clamp comprises Workpiece clamping device, clamping device transverse moving mechanism, clamping device longitudinal moving mechanism, clamping device swinging mounting and clamping device revolving bed, and described Workpiece clamping device one side is provided with Working piece positioning device.
Preferably, described main transmission comprises worm reduction gear, driving wheel and belt pulley, and described worm reduction gear is connected with driving wheel.
Preferably, described saw frame is arc, comprises left saw frame box, right saw frame box and crossbeam, and described driving wheel, regulating wheel and guider are arranged on saw frame.
Preferably, described guider comprises left guider and right guider, and two guiders include activity-oriented arm and fixed guide arm, also are provided with pre-guider on described saw frame.
Preferably, described column comprises left column and right column, and the position of the position of described left column and left saw frame box matches, and the position of the position of described right column and right saw frame box matches.
Preferably, also be provided with the saw frame hoist cylinder on described base, described saw frame hoist cylinder bottom is hinge type.
Preferably, described hydraulic system is Hydraulic Station, and described Hydraulic Station comprises fuel tank, hydraulic electric motor, oil pump, flow speed control valve, several magnetic valves, and described fuel tank is fixed on base.
Preferably, described clamping device transverse moving mechanism and clamping device longitudinal moving mechanism are leading screw travel mechanism.
Preferably, described clamping device transverse moving mechanism and clamping device longitudinal moving mechanism include line slideway and slide block, and are provided with T-shaped groove locking device on line slideway.
Preferably, described Workpiece clamping device is the hydraulic clamp vice, and its nipper is circular-arc.
The utility model has reduced workman's labour intensity by any (space) angle of omnipotent sawing clamp clamping steel pipe conversion, has improved operating efficiency; Do not have simultaneously dust to produce, reduced environmental pollution, noise objective is 85 decibels, has improved working environment.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the side view of Fig. 1.
1. saw frames in figure, 2. column, 3. left guider, 4. right guider, 5. Workpiece clamping device, 6. clamping device revolving bed, 7. clamping device swinging mounting, 8. clamping device longitudinal moving mechanism, 9. clamping device transverse moving mechanism, 10. base, 11. left saw frame boxes, 12. right saw frame boxes, 13. hydraulic system, 14. crossbeam, 15. left columns, 16. right columns.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail, but is not restriction to the utility model protection domain.
As illustrated in fig. 1 and 2, a kind of Universal angle sawing horizontal band sawing machine, comprise base 10, main transmission, saw frame 1, guider, cooling system, hydraulic system 13, electrical system, base 10 is provided with column 2, described saw frame 1 is slidably connected on column 2, also be provided with omnipotent sawing clamp on base 10, omnipotent sawing clamp comprises Workpiece clamping device 5, clamping device transverse moving mechanism 9, clamping device longitudinal moving mechanism 8, clamping device swinging mounting 7 and clamping device revolving bed 6, and Workpiece clamping device 5 one sides are provided with Working piece positioning device.Main transmission comprises worm reduction gear, driving wheel and belt pulley, and worm reduction gear is connected with driving wheel.Saw frame 1 is arc, comprises left saw frame box 11, right saw frame box 12 and crossbeam 14, and driving wheel, regulating wheel and guider are arranged on saw frame 1.Guider comprises that left guider 4 and 5, two guiders of right guider include activity-oriented arm and fixed guide arm, also are provided with pre-guider on saw frame 1.Column 2 comprises left column 15 and right column 16, and the position of the position of left column 15 and left saw frame box 11 matches, and the position of the position of right column 16 and right saw frame box 12 matches.Also be provided with the saw frame hoist cylinder on base 10, saw frame hoist cylinder bottom is hinge type.Hydraulic system 13 is Hydraulic Station, and Hydraulic Station comprises fuel tank, hydraulic electric motor, oil pump, flow speed control valve, several magnetic valves, and described fuel tank is fixed on base 10.Clamping device transverse moving mechanism 9 and clamping device longitudinal moving mechanism 8 are leading screw travel mechanism.Clamping device transverse moving mechanism 9 and clamping device longitudinal moving mechanism 8 include line slideway and slide block, and are provided with T-shaped groove locking device on line slideway.Workpiece clamping device 5 is the hydraulic clamp vice, and its nipper is circular-arc.
The constitute and function of each parts of the utility model is as follows:
1 base: base is to be welded with quality steel plate etc., processes through oscillating aging, and welding deformation is little, be mainly used to install all parts of lathe, the right and left of lathe bed is installed respectively left and right pillar and hoist cylinder and grip vice, and the lathe bed right-hand member is water tank simultaneously, for cooling in sawing process.
2 main transmissions: the main transmission of sawing machine is comprised of worm reduction gear, driving wheel, belt pulley etc., and worm reduction gear adopts with driving wheel and directly is connected, and stable drive is without impacting.The rotating speed of driving wheel obtains different cutting speeds by frequency control, to satisfy the sawing of different materials.
3 saw frames: saw frame is a bow-shaped structural, is divided into left and right saw frame box, crossbeam, and the saw frame plate adopts quality steel plate, form by rational reinforcement assembly welding, after oscillating aging with the welding stress redistribution with eliminate, thereby guaranteed the stability of saw frame.Driving wheel, regulating wheel, left and right guider are installed on saw frame, and during lathe work, saw wheel rotates counterclockwise.
4 guiders: the guiding of this lathe is divided into activity-oriented arm and fixed guide arm, and mobile the employing manually of activity-oriented arm moved.Adjust completely, T-shaped slot device manual locking is adopted in the locking of leading arm.Carbide alloy is all adopted in guide holder top and side, separately is provided with pre-guider, with the stability of guaranteeing to lead, extends the service life of saw blade.
5 columns: be the stability of increase lathe, the two pillar constructions of this lathe, hydraulic oil cylinder driving is adopted in the lifting of saw frame, and hinge type is adopted in the bottom of oil cylinder, avoids the location, affects the stable of saw frame lifting.
6 cooling systems: for extending saw blade service life, prevent the saw blade heating, guarantee the sawing precision, coolant pump of machine adopted is concentrated cooling, and cooling point is divided into leading arm position, left and right.
7 hydraulic systems: hydraulic system is comprised of Hydraulic Station, mainly is comprised of fuel tank (with the lathe base one), 1 hydraulic electric motor, 1 oil pump, 1 flow speed control valve, a plurality of magnetic valves etc.For convenience of maintenance, machine adopted stand alone type hydraulic pressure installing plate during maintenance is hauled out the hydraulic pressure installing plate and can be carried out maintenance work.The main hydraulic dependable performance.Oil level in hydraulic oil container can be observed from oil meter, changes oil and drains the oil conveniently.There is reliable filter in pump island.Whole hydraulic system is without the oil impregnate phenomenon.
8 electric control systems: machine adopted individual operation cabinet, be provided with interlocking between each electrical action, guarantee the safety of machine operation.According to the electrical safety standard, all electrical equipments are installed in regulator cubicle, and the components and parts in control box are 24V AC.Electric equipment security compliance country, degree of protection is not less than IP44.1 group of fixture vice is set separately " unclamps ", " clamping " inching button box with the button on guidance panel, all can be controlled the action of fixture vice.Main electrical equipment, control circuit are all installed concentratedly in regulator cubicle, and the regulator cubicle sealing property is reliable.
9 omnipotent sawing clamps can be done 360 ° of revolutions, also can move back and forth.Can holding workpiece doing the space any angular position fixes.
The vertical screw mandrel of a travel mechanism: by the handwheel drive lead screw, realize that Party A's special vice vertically moves, this mechanism mainly is comprised of line slideway and slide block, and is provided with T-shaped groove locking device.
B cross lead screw travel mechanism: by the handwheel drive lead screw, realize Party A's special vice transverse shifting, this mechanism mainly is comprised of line slideway and slide block, and is provided with T-shaped groove locking device.
The c Workpiece clamping device
The dedicated hydraulic grip vice adopts the design of total travel oil cylinder.During for assurance clamping thin-wall steel tube, workpiece is indeformable, and nipper adopts the Special arc nipper.
10 Working piece positioning devices: this device is mainly to adjust the location setting of workpiece saw cutting angle.
Claims (10)
1. Universal angle sawing horizontal band sawing machine, comprise base, main transmission, saw frame, guider, cooling system, hydraulic system, electrical system, it is characterized in that: described base is provided with column, described saw frame is slidably connected on column, also be provided with omnipotent sawing clamp on described base, described omnipotent sawing clamp comprises Workpiece clamping device, clamping device transverse moving mechanism, clamping device longitudinal moving mechanism, clamping device swinging mounting and clamping device revolving bed, and described Workpiece clamping device one side is provided with Working piece positioning device.
2. a kind of Universal angle sawing horizontal band sawing machine according to claim 1, it is characterized in that: described main transmission comprises worm reduction gear, driving wheel and belt pulley, described worm reduction gear is connected with driving wheel.
3. a kind of Universal angle sawing horizontal band sawing machine according to claim 1, it is characterized in that: described saw frame is arc, comprises left saw frame box, right saw frame box and crossbeam, and described driving wheel, regulating wheel and guider are arranged on saw frame.
4. a kind of Universal angle sawing horizontal band sawing machine according to claim 1, it is characterized in that: described guider comprises left guider and right guider, two guiders include activity-oriented arm and fixed guide arm, also are provided with pre-guider on described saw frame.
5. a kind of Universal angle sawing horizontal band sawing machine according to claim 1, it is characterized in that: described column comprises left column and right column, the position of the position of described left column and left saw frame box matches, and the position of the position of described right column and right saw frame box matches.
6. a kind of Universal angle sawing horizontal band sawing machine according to claim 1 is characterized in that: also be provided with the saw frame hoist cylinder on described base, described saw frame hoist cylinder bottom is hinge type.
7. a kind of Universal angle sawing horizontal band sawing machine according to claim 1, it is characterized in that: described hydraulic system is Hydraulic Station, described Hydraulic Station comprises fuel tank, hydraulic electric motor, oil pump, flow speed control valve, several magnetic valves, and described fuel tank is fixed on base.
8. a kind of Universal angle sawing horizontal band sawing machine according to claim 1 is characterized in that: described clamping device transverse moving mechanism and clamping device longitudinal moving mechanism are leading screw travel mechanism.
9. a kind of Universal angle sawing horizontal band sawing machine according to claim 8, it is characterized in that: described clamping device transverse moving mechanism and clamping device longitudinal moving mechanism include line slideway and slide block, and are provided with T-shaped groove locking device on line slideway.
10. a kind of Universal angle sawing horizontal band sawing machine according to claim 1, it is characterized in that: described Workpiece clamping device is the hydraulic clamp vice, and its nipper is circular-arc.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220638557 CN202984815U (en) | 2012-11-28 | 2012-11-28 | All-purpose angle saw cutting horizontal band sawing machine |
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CN 201220638557 CN202984815U (en) | 2012-11-28 | 2012-11-28 | All-purpose angle saw cutting horizontal band sawing machine |
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CN202984815U true CN202984815U (en) | 2013-06-12 |
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CN 201220638557 Expired - Lifetime CN202984815U (en) | 2012-11-28 | 2012-11-28 | All-purpose angle saw cutting horizontal band sawing machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102941379A (en) * | 2012-11-28 | 2013-02-27 | 浙江晨龙锯床股份有限公司 | Universal angle sawing horizontal type band sawing machine |
CN104275525A (en) * | 2013-07-04 | 2015-01-14 | 江南造船(集团)有限责任公司 | Equidistant machining sawing machine device |
-
2012
- 2012-11-28 CN CN 201220638557 patent/CN202984815U/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102941379A (en) * | 2012-11-28 | 2013-02-27 | 浙江晨龙锯床股份有限公司 | Universal angle sawing horizontal type band sawing machine |
CN102941379B (en) * | 2012-11-28 | 2015-03-25 | 浙江晨龙锯床股份有限公司 | Universal angle sawing horizontal type band sawing machine |
CN104275525A (en) * | 2013-07-04 | 2015-01-14 | 江南造船(集团)有限责任公司 | Equidistant machining sawing machine device |
CN104275525B (en) * | 2013-07-04 | 2016-09-07 | 江南造船(集团)有限责任公司 | Equidistant precessing saw bed apparatus |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term |
Granted publication date: 20130612 |
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CX01 | Expiry of patent term |