CN102941379A - Universal angle sawing horizontal type band sawing machine - Google Patents
Universal angle sawing horizontal type band sawing machine Download PDFInfo
- Publication number
- CN102941379A CN102941379A CN201210493482XA CN201210493482A CN102941379A CN 102941379 A CN102941379 A CN 102941379A CN 201210493482X A CN201210493482X A CN 201210493482XA CN 201210493482 A CN201210493482 A CN 201210493482A CN 102941379 A CN102941379 A CN 102941379A
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- clamping device
- sawing
- saw frame
- universal angle
- horizontal band
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- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 238000001816 cooling Methods 0.000 claims abstract description 8
- 239000002828 fuel tank Substances 0.000 claims description 7
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 abstract description 6
- 239000010959 steel Substances 0.000 abstract description 6
- 239000000428 dust Substances 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 10
- 238000005520 cutting process Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 3
- 230000032683 aging Effects 0.000 description 2
- 239000010720 hydraulic oil Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The invention relates to a sawing device, in particular to a universal angle sawing horizontal type band sawing machine which comprises a base, a main transmission system, a saw frame, a guiding device, a cooling system, a hydraulic system and an electrical system. A column is arranged on the base, the saw frame is slidably connected to the column, and the base is further provided with a universal sawing clamp. The universal sawing clamp comprises a workpiece clamping device, a clamping device horizontal movement mechanism, a clamping device longitudinal movement mechanism, a clamping device swing support and a clamping device rotating seat. A workpiece positioning device is arranged on one side of the workpiece clamping device. A steel pipe is clamped to be converted at a random (spatial) angle through the universal sawing clamp, labor intensity of workers is reduced, working efficiency is improved, generation of dust is avoided simultaneously, environment pollution is reduced, the noise index is 85dB, and the working environment is improved.
Description
Technical field
The present invention relates to a kind of sawing device, relate in particular to a kind of Universal angle sawing horizontal band sawing machine.
Background technology
Tube Cutting, particularly the sawing of various angles (space angle) thin-wall steel tube is adopted on a large scale in automobile manufacture industry, for ease of installing, usually is designed to elbow and the space angle of various shapes such as automobile exhaust pipe, air-conditioning duct etc.Cut off processing for this space angle adopts emery wheel blade saw and small-sized annular saw cutting machine to come artificial sawing always.Labor strength is large, and dust and noise (the processing site noise is up to 110 decibels) are seriously polluted.
Summary of the invention
Defective and deficiency that the present invention exists in order to solve above-mentioned prior art provide a kind of minimizing labor strength, environmental contamination reduction, the Universal angle sawing horizontal band sawing machine of increasing work efficiency simultaneously.
Technical scheme of the present invention: a kind of Universal angle sawing horizontal band sawing machine, comprise base, main transmission, saw frame, guider, cooling system, hydraulic system, electrical system, described base is provided with column, described saw frame is slidingly connected on the column, also be provided with omnipotent sawing clamp on the described base, described omnipotent sawing clamp comprises Workpiece clamping device, clamping device transverse moving mechanism, clamping device longitudinal moving mechanism, clamping device swinging mounting and clamping device revolving bed, and described Workpiece clamping device one side is provided with Working piece positioning device.
Preferably, described main transmission comprises worm reduction gear, driving wheel and belt pulley, and described worm reduction gear is connected with driving wheel.
Preferably, described saw frame is arc, comprises left saw frame box, right saw frame box and crossbeam, and described driving wheel, regulating wheel and guider are installed on the saw frame.
Preferably, described guider comprises left guider and right guider, and two guiders include activity-oriented arm and fixed guide arm, also are provided with pre-guider on the described saw frame.
Preferably, described column comprises left column and right column, and the position of the position of described left column and left saw frame box matches, and the position of the position of described right column and right saw frame box matches.
Preferably, also be provided with the saw frame hoist cylinder on the described base, described saw frame hoist cylinder bottom is hinge type.
Preferably, described hydraulic system is Hydraulic Station, and described Hydraulic Station comprises fuel tank, hydraulic electric motor, oil pump, flow speed control valve, several magnetic valves, and described fuel tank is fixed on the base.
Preferably, described clamping device transverse moving mechanism and clamping device longitudinal moving mechanism are leading screw travel mechanism.
Preferably, described clamping device transverse moving mechanism and clamping device longitudinal moving mechanism include line slideway and slide block, and are provided with T-shaped groove locking device at line slideway.
Preferably, described Workpiece clamping device is the hydraulic clamp vice, and its nipper is circular-arc.
The present invention has reduced workman's labour intensity by any (space) angle of omnipotent sawing clamp clamping steel pipe conversion, has improved operating efficiency; Do not have simultaneously dust to produce, reduced environmental pollution, noise objective is 85 decibels, has improved working environment.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the side view of Fig. 1.
1. saw frames among the figure, 2. column, 3. left guider, 4. right guider, 5. Workpiece clamping device, 6. clamping device revolving bed, 7. clamping device swinging mounting, 8. clamping device longitudinal moving mechanism, 9. clamping device transverse moving mechanism, 10. base, 11. left saw frame boxes, 12. right saw frame boxes, 13. hydraulic system, 14. crossbeam, 15. left columns, 16. right columns.
The specific embodiment
The present invention is further detailed explanation below in conjunction with accompanying drawing, but be not limiting the scope of the invention.
As illustrated in fig. 1 and 2, a kind of Universal angle sawing horizontal band sawing machine, comprise base 10, main transmission, saw frame 1, guider, cooling system, hydraulic system 13, electrical system, base 10 is provided with column 2, described saw frame 1 is slidingly connected on the column 2, also be provided with omnipotent sawing clamp on the base 10, omnipotent sawing clamp comprises Workpiece clamping device 5, clamping device transverse moving mechanism 9, clamping device longitudinal moving mechanism 8, clamping device swinging mounting 7 and clamping device revolving bed 6, and Workpiece clamping device 5 one sides are provided with Working piece positioning device.Main transmission comprises worm reduction gear, driving wheel and belt pulley, and worm reduction gear is connected with driving wheel.Saw frame 1 is arc, comprises left saw frame box 11, right saw frame box 12 and crossbeam 14, and driving wheel, regulating wheel and guider are installed on the saw frame 1.Guider comprises that left guider 4 and 5, two guiders of right guider include activity-oriented arm and fixed guide arm, also are provided with pre-guider on the saw frame 1.Column 2 comprises left column 15 and right column 16, and the position of the position of left column 15 and left saw frame box 11 matches, and the position of the position of right column 16 and right saw frame box 12 matches.Also be provided with the saw frame hoist cylinder on the base 10, saw frame hoist cylinder bottom is hinge type.Hydraulic system 13 is Hydraulic Station, and Hydraulic Station comprises fuel tank, hydraulic electric motor, oil pump, flow speed control valve, several magnetic valves, and described fuel tank is fixed on the base 10.Clamping device transverse moving mechanism 9 and clamping device longitudinal moving mechanism 8 are leading screw travel mechanism.Clamping device transverse moving mechanism 9 and clamping device longitudinal moving mechanism 8 include line slideway and slide block, and are provided with T-shaped groove locking device at line slideway.Workpiece clamping device 5 is the hydraulic clamp vice, and its nipper is circular-arc.
The constitute and function of each parts of the present invention is as follows:
1 base: base is to be welded with quality steel plate etc., processes through oscillating aging, and welding deformation is little, be mainly used to install all parts of lathe, the right and left of lathe bed is installed respectively left and right pillar and hoist cylinder and grip vice, and the lathe bed right-hand member is water tank simultaneously, for cooling in the sawing process.
2 main transmissions: the main transmission of sawing machine is comprised of worm reduction gear, driving wheel, belt pulley etc., and worm reduction gear adopts with driving wheel and directly is connected, and stable drive is without impacting.The rotating speed of driving wheel obtains different cutting speeds by frequency control, to satisfy the sawing of different materials.
3 saw frames: saw frame is a bow-shaped structural, is divided into left and right saw frame box, crossbeam, and the saw frame plate adopts quality steel plate, form by rational reinforcement assembly welding, behind the oscillating aging with the welding stress redistribution with eliminate, thereby guaranteed the stability of saw frame.Driving wheel, regulating wheel, left and right sides guider are installed on the saw frame, and during lathe work, saw wheel rotates counterclockwise.
4 guiders: the guiding of this lathe is divided into activity-oriented arm and fixed guide arm, and mobile the employing manually of activity-oriented arm moved.Adjust completely, T-shaped slot device manual locking is adopted in the locking of leading arm.Carbide alloy is all adopted in guide holder top and side, and other is provided with pre-guider, with the stability of guaranteeing to lead, prolongs the service life of saw blade.
5 columns: be the stability of increase lathe, the two pillar constructions of this lathe, hydraulic oil cylinder driving is adopted in the lifting of saw frame, and hinge type is adopted in the bottom of oil cylinder, avoids the location, affects the stable of saw frame lifting.
6 cooling systems: for prolonging saw blade service life, prevent the saw blade heating, guarantee the sawing precision, coolant pump of machine adopted is concentrated cooling, and the cooling point is divided into leading arm position, the left and right sides.
7 hydraulic systems: hydraulic system is comprised of Hydraulic Station, mainly is comprised of fuel tank (with the lathe base one), 1 hydraulic electric motor, 1 oil pump, 1 flow speed control valve, a plurality of magnetic valves etc.Be convenient for maintaining, machine adopted stand alone type hydraulic pressure installing plate can carry out maintenance work with the hauling-out of hydraulic pressure installing plate during maintenance.The main hydraulic dependable performance.Oil level in the hydraulic oil container can be observed from oil meter, changes oil and drains the oil conveniently.There is reliable filter in pump island.Whole hydraulic system is without the oil impregnate phenomenon.
8 electric control systems: machine adopted individual operation cabinet, be provided with interlocking between each electrical action, guarantee the safety of machine operation.According to the electrical safety standard, all electrical equipments are installed in the regulator cubicle, and the components and parts in the control box are 24V AC.Electric equipment security compliance country, degree of protection is not less than IP44.1 group of anchor clamps vice is set separately " unclamps ", " clamping " inching button box with the button on the guidance panel, all can be controlled the action of anchor clamps vice.Main electrical equipment, control circuit are all installed concentratedly in regulator cubicle, and the regulator cubicle sealing property is reliable.
9 omnipotent sawing clamps can be done 360 ° of revolutions, also can move back and forth.Can holding workpiece doing the space any angular position fixes.
The vertical screw mandrel of a travel mechanism: by the handwheel drive lead screw, realize that Party A's special vice vertically moves, this mechanism mainly is comprised of line slideway and slide block, and is provided with T-shaped groove locking device.
B cross lead screw travel mechanism: by the handwheel drive lead screw, realize Party A's special vice transverse shifting, this mechanism mainly is comprised of line slideway and slide block, and is provided with T-shaped groove locking device.
The c Workpiece clamping device
The dedicated hydraulic grip vice adopts the design of total travel oil cylinder.Workpiece is indeformable during for assurance clamping thin-wall steel tube, and nipper adopts the Special arc nipper.
10 Working piece positioning devices: this device mainly is to adjust workpiece saw cutting angle location to arrange.
Claims (10)
1. Universal angle sawing horizontal band sawing machine, comprise base, main transmission, saw frame, guider, cooling system, hydraulic system, electrical system, it is characterized in that: described base is provided with column, described saw frame is slidingly connected on the column, also be provided with omnipotent sawing clamp on the described base, described omnipotent sawing clamp comprises Workpiece clamping device, clamping device transverse moving mechanism, clamping device longitudinal moving mechanism, clamping device swinging mounting and clamping device revolving bed, and described Workpiece clamping device one side is provided with Working piece positioning device.
2. a kind of Universal angle sawing horizontal band sawing machine according to claim 1, it is characterized in that: described main transmission comprises worm reduction gear, driving wheel and belt pulley, described worm reduction gear is connected with driving wheel.
3. a kind of Universal angle sawing horizontal band sawing machine according to claim 1, it is characterized in that: described saw frame is arc, comprises left saw frame box, right saw frame box and crossbeam, and described driving wheel, regulating wheel and guider are installed on the saw frame.
4. a kind of Universal angle sawing horizontal band sawing machine according to claim 1, it is characterized in that: described guider comprises left guider and right guider, two guiders include activity-oriented arm and fixed guide arm, also are provided with pre-guider on the described saw frame.
5. a kind of Universal angle sawing horizontal band sawing machine according to claim 1, it is characterized in that: described column comprises left column and right column, the position of the position of described left column and left saw frame box matches, and the position of the position of described right column and right saw frame box matches.
6. a kind of Universal angle sawing horizontal band sawing machine according to claim 1 is characterized in that: also be provided with the saw frame hoist cylinder on the described base, described saw frame hoist cylinder bottom is hinge type.
7. a kind of Universal angle sawing horizontal band sawing machine according to claim 1, it is characterized in that: described hydraulic system is Hydraulic Station, described Hydraulic Station comprises fuel tank, hydraulic electric motor, oil pump, flow speed control valve, several magnetic valves, and described fuel tank is fixed on the base.
8. a kind of Universal angle sawing horizontal band sawing machine according to claim 1, it is characterized in that: described clamping device transverse moving mechanism and clamping device longitudinal moving mechanism are leading screw travel mechanism.
9. a kind of Universal angle sawing horizontal band sawing machine according to claim 8, it is characterized in that: described clamping device transverse moving mechanism and clamping device longitudinal moving mechanism include line slideway and slide block, and are provided with T-shaped groove locking device at line slideway.
10. a kind of Universal angle sawing horizontal band sawing machine according to claim 1, it is characterized in that: described Workpiece clamping device is the hydraulic clamp vice, and its nipper is circular-arc.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210493482.XA CN102941379B (en) | 2012-11-28 | 2012-11-28 | Universal angle sawing horizontal type band sawing machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210493482.XA CN102941379B (en) | 2012-11-28 | 2012-11-28 | Universal angle sawing horizontal type band sawing machine |
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| CN102941379A true CN102941379A (en) | 2013-02-27 |
| CN102941379B CN102941379B (en) | 2015-03-25 |
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| CN201210493482.XA Active CN102941379B (en) | 2012-11-28 | 2012-11-28 | Universal angle sawing horizontal type band sawing machine |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103240463A (en) * | 2013-06-03 | 2013-08-14 | 江苏科技大学 | Special sawing machine for large members |
| CN103406591A (en) * | 2013-07-23 | 2013-11-27 | 济南同济机械有限公司 | Metal band sawing machine provided with double vertical columns |
| CN103406592A (en) * | 2013-07-23 | 2013-11-27 | 济南同济机械有限公司 | Angle band sawing machine |
| CN103538112A (en) * | 2013-10-30 | 2014-01-29 | 郭斌 | Board cutting device |
| CN105618855A (en) * | 2016-02-25 | 2016-06-01 | 杭州电子科技大学 | Band sawing machine tool with rocking workpiece moving saw frame |
| CN106964916A (en) * | 2017-04-28 | 2017-07-21 | 宁波市甬塑机械制造有限公司 | The processing technology of band sawing machine base |
| CN107335860A (en) * | 2017-08-17 | 2017-11-10 | 浙江晨雕机械有限公司 | A kind of high ferro axletree Double End list manipulates synchronous processing band sawing machine |
| CN108746851A (en) * | 2018-08-15 | 2018-11-06 | 安吉明远锻造有限公司 | A kind of rotation adjustment device of sawing machine saw blade |
| CN113199641A (en) * | 2021-05-13 | 2021-08-03 | 西南交通大学 | Remote hydraulic cutting robot |
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| CN202984815U (en) * | 2012-11-28 | 2013-06-12 | 浙江晨龙锯床股份有限公司 | All-purpose angle saw cutting horizontal band sawing machine |
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2012
- 2012-11-28 CN CN201210493482.XA patent/CN102941379B/en active Active
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| CN2036880U (en) * | 1988-10-14 | 1989-05-03 | 湖南机床厂 | Ordinary horizontal strap sawing machine |
| CN2706265Y (en) * | 2004-05-25 | 2005-06-29 | 缙云县机械工具有限公司 | Bicolumn horizontal grogrammable controlling band saw |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103240463A (en) * | 2013-06-03 | 2013-08-14 | 江苏科技大学 | Special sawing machine for large members |
| CN103240463B (en) * | 2013-06-03 | 2015-05-27 | 江苏科技大学 | Special sawing machine for large members |
| CN103406591A (en) * | 2013-07-23 | 2013-11-27 | 济南同济机械有限公司 | Metal band sawing machine provided with double vertical columns |
| CN103406592A (en) * | 2013-07-23 | 2013-11-27 | 济南同济机械有限公司 | Angle band sawing machine |
| CN103406592B (en) * | 2013-07-23 | 2015-10-28 | 济南同济机械有限公司 | A kind of angle band sawing machine |
| CN103406591B (en) * | 2013-07-23 | 2016-01-06 | 济南同济机械有限公司 | A kind of two column band saw machine |
| CN103538112A (en) * | 2013-10-30 | 2014-01-29 | 郭斌 | Board cutting device |
| CN105618855A (en) * | 2016-02-25 | 2016-06-01 | 杭州电子科技大学 | Band sawing machine tool with rocking workpiece moving saw frame |
| CN106964916A (en) * | 2017-04-28 | 2017-07-21 | 宁波市甬塑机械制造有限公司 | The processing technology of band sawing machine base |
| CN107335860A (en) * | 2017-08-17 | 2017-11-10 | 浙江晨雕机械有限公司 | A kind of high ferro axletree Double End list manipulates synchronous processing band sawing machine |
| CN108746851A (en) * | 2018-08-15 | 2018-11-06 | 安吉明远锻造有限公司 | A kind of rotation adjustment device of sawing machine saw blade |
| CN113199641A (en) * | 2021-05-13 | 2021-08-03 | 西南交通大学 | Remote hydraulic cutting robot |
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| CN102941379B (en) | 2015-03-25 |
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Denomination of invention: Universal angle sawing horizontal band sawing machine Effective date of registration: 20231225 Granted publication date: 20150325 Pledgee: Lishui Jinyun Sub branch of Zhejiang Tailong Commercial Bank Co.,Ltd. Pledgor: Zhejiang Chenlong Sawing Machine Co.,Ltd. Registration number: Y2023980073133 |
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