CN202958690U

CN202958690U - De-cored white lotus integrated and fully automatic processing machine

Info

Publication number: CN202958690U
Application number: CN2012201260680U
Authority: CN
Inventors: 冯泽群; 冯树微
Original assignee: Individual
Current assignee: Individual
Priority date: 2012-03-30
Filing date: 2012-03-30
Publication date: 2013-06-05
Anticipated expiration: 2022-03-30

Abstract

The utility model relates to a de-cored white lotus integrated and fully automatic processing machine and belongs to the field of foodstuff rough processing machinery. The processing machine is a whole machine composed of, based on operation procedures, a black lotus classifier, a black shell removing machine, a black lotus and white lotus separator, a spiral shell breaking device, a rotation disc type automatic core drilling machine equipped with an arc feeder and a rolling type tip-to-tip centering device, and an involute spiral skin grinding and core removing machine. Through reasonable combination and appropriate adjustment, the processing machine allows processing speed of all procedures to match each other and helps to easily solve problems of transmission of semi-finished products by utilization of the characteristics that lotus seeds tend to roll. The processing machine needs not to be carried by people, can be operated manually, enables whole de-cored white lotus processing operation in the small machine to be fully automatic in a streamline manner, is high in processing efficiency, is capable of processing more than 500kg lotuses within eight hours, and enables high-quality products to be produced.

Description

Coring white lotus integrated full-automatic processing machine

Technical field

The utility model is the integrated full process automatization processing machine that the black lotus of a kind of handle is processed into the coring white lotus, belongs to food roughing mechanical field.It comprises black lotus classification, remove black shell, black, red lotus seed sorting, the shell of cracking down evil force, remove the chip foreign material, bore core, get rid of core, grind red skin, the processing unit (plant) of the technique such as removal of impurity dust.

Background technology

The processing machine of coring white lotus has at present: the multilayer screen cloth grader, and to remove black shell machine, bore the core machine, grind red skin machine, get rid of core machine etc., they are all the independent units that disperses.They or because of its volume too large, or because not processing continuously, or because improving not, it need add manually-operated, the semi-finished product of inter process shift complete in a dead lift, can't combine them to realize the integrated full-automatic of coring white lotus processing at all, therefore need considerable labour and sizable processing place, working (machining) efficiency is not high.

Summary of the invention

In order to realize coring white lotus processing integrated full-automatic, the device of each manufacturing procedure must body miniaturization as far as possible; Do not need manual intervention can process uninterruptedly and obtain the certified products of this operation; The process velocity of each operation must mate, just unlikely semi-finished product accumulation or machine idle running and the reduction working (machining) efficiency of causing; Semi-finished product the conveying of up and down inter process will be simply, fast unobstructed.

The technical scheme that its technical problem that solves the utility model adopts is:

A kind of coring white lotus integrated full-automatic processing machine (Fig. 1) is provided

A kind of new black lotus clasfficiator (Fig. 2) is provided, and its technical characterictic is: mainly be comprised of a screw rod and a cone bar, the gap length between two bars changes in black lotus magnitude range continuously, will deceive the shell lotus seed and be divided into six grades.Replace the multilayer screen cloth grader that existing volume is large, vibration is large, noise is large;

A kind of new black, red lotus seed sorter (Fig. 3) are provided, its technical characterictic is: it is comprised of a screw rod and a polished rod, the pitch of the screw rod of every grade of sorter is less than the length of the black lotus seed of this grade, greater than the length of the red lotus seed of this grade, control spacing and the shape of two bars and will open with seed and the red lotus seed sorting of black shell.By the artificial hand selection now;

A kind of new spiral taper (Fig. 4) is provided, and its technical characterictic is: in a cylinder, beat between bar with 60 degree angle of cut curls and be distributed on the circumference of axle and rotate with axle, the black shell that sticks on red seed is destroyed.Blow away black shell and chip with blower fan.There is no now this device;

A kind of new arc feeder (Fig. 5) is provided, and its technical characterictic is: it is comprised of arc loading hopper and the soft seed plate of scraping, and the leakage seed groove width of arc loading hopper is between 20 to 25 millimeters, is contained in disc type and bores on the core machine.Along with the rotation of disk, it is automatically delivered to red lotus the seed that holds that bores the core machine and rolls on from loading hopper, do not need any other action.It is simple in structure, send the seed rate high.What adopt in actual production at present is gradation conveying type charging system, it need to the disc rotation speed exact matching, and body is large, advances seed not steady;

A kind of new roller tip to tip centralising device (Fig. 6) is provided, its technical characterictic is: fill a cone-shaped bar on the axis that the brill core brill of disc type brill core machine is spent, and making cone point and brill spend point relative, the spacing between two points is adjusted between 13～16mm according to the rank of red lotus seed.This has utilized physics principle: to the similar ellipticity object that rotates, two ends are minimum to the rotor disturbance from the axis contact with needle point.We adopt this device, have improved brill core centering rate and have reached more than 92%;

Provide a kind of new spiral mill skin of gradually opening to get rid of core machine (Fig. 7), its technical characterictic is: it is that 3 abrasive discs are housed in rotating shaft, be equipped with on each abrasive disc with sand gradually open spiral, have cylinder that emery wheel is covered outside abrasive disc, cylinder is provided with suction tube.Under the quick rotation of abrasive disc drove, red lotus seed entered rear edge and gradually opens helical rotation from the center, remove red skin through friction on the way, got rid of residual core at last in rotating fast.Taken out chip and the dust that produces by blower fan.Present decorticating mill is the production of one pot of one cooking-pot type, and the time of every pot of mill is longer, can not work continuously, and also needs manually-operated, can't use in the integrated full-automatic machine at all.

Provide a kind of by process flow black lotus clasfficiator, remove black shell machine, black, red seed sorter, spiral taper, with the disk bit core machine of arc feeder and roller tip to tip centralising device, gradually open the spiral mill skin and get rid of the complete machine (Fig. 1) that the core machine reasonably is combined into, and carry out appropriate adjustment, the process velocity of each operation is mated mutually, the characteristics of utilizing lotus seed easily to roll, each inter process has slope chute (or pipe) to connect, make semi-finished product carry simply at the up and down inter process, fast unobstructed.

Description of drawings

Below in conjunction with accompanying drawing, the utility model is further illustrated.

Fig. 1 is complete machine figure of the present utility model (schematic diagram).

Fig. 2 is black lotus clasfficiator (schematic diagram).

Fig. 3 be deceive, red lotus seed sorter (schematic diagram).

Fig. 4 is spiral taper (schematic diagram).

Fig. 5 is arc feeder (schematic diagram).

Fig. 6 is roller tip to tip centralising device (schematic diagram).

Fig. 7 gradually opens the spiral mill skin to get rid of core machine (schematic diagram).

In Fig. 1,1, black lotus clasfficiator, 2, black, red lotus seed sorter, 3, the spiral taper, 4, the arc feeder,

5, roller tip to tip centralising device, 6, gradually open the spiral mill skin and get rid of the core machine.

In Fig. 2,1. screw rod, 2. bore bar.

In Fig. 3,3. screw rod, 4. bore bar, and 5. axle, 6. divide the seed plate.

In Fig. 4,7. cylinder, 8. make bar, 9. axle, and 10. import,

Outlet.

In Fig. 5, The arc loading hopper,

Scrape the seed plate.

In Fig. 6,

Hold seed and roll,

Pointed cone,

Pointed cone (boring flower).

In Fig. 7,

Axle,

Gradually open spiral,

Emery wheel,

Receiving hopper,

Fixed head,

Suction tube.

The beneficial effects of the utility model are:

1, crudy is good, and efficient is high, can process more than 1000 jin in 8 hours;

2, greatly save labour and reducing labor intensity;

3, greatly the place is processed in saving, saves electric power;

4, the machine run noise is little, airborne dust is few, meets environmental protection, has improved the environment of processing site.

The specific embodiment:

In Fig. 1, be divided into six grades by black lotus clasfficiator (1) Jiang Heilian, flow into respectively and go accordingly in black shell machine.To the grain size statistics discovery of black lotus, the quantity of six grades of granularities becomes normal distribution law by for a long time.For making every to go the processing capacity of black shell machine balanced, will go black shell machine reasonably to make up.after removing black shell, black shell is admitted to shell ash collector, semi-finished product flow into black, red lotus seed sorter (2), to not remove black shell or go out in rear inflow spiral taper (3) with the lotus seed sorting of the black shell of part, beat the black shell that goes to be bonded on lotus seed, through blowing away broken shell, after the dirt bits, obtain pure red lotus seed, in order to reduce the complete machine height, red lotus seed still classification is promoted in the arc feeder (4) of automatic drill core machine of rotary disc-type of appropriate level by spiral propeller respectively, by roller tip to tip centralising device (5), boring red lotus after core flows into and gradually opens the spiral mill skin and get rid of in scheming (6) red shelling is gone, get rid of residual core, the chip that produces, dust is delivered in shell ash collector by air exhauster, coring white lotus product flows in the outer container of machine.

Claims

1. coring white lotus integrated full-automatic processing machine

It is by process flow black lotus clasfficiator, remove black shell machine, black, red lotus seed sorter, spiral taper, with the automatic drill core machine of the rolling circle disc type of arc feeder and roller tip to tip centralising device, gradually open the spiral mill skin and get rid of a kind of complete machine that the core machine reasonably forms.

2. coring white lotus integrated full-automatic processing machine according to claim 1, it is characterized in that: black lotus clasfficiator mainly is comprised of a screw rod and a cone bar, gap length between two bars changes in black lotus magnitude range continuously, will deceive the shell lotus seed and be divided into six grades.

3. coring white lotus integrated full-automatic processing machine according to claim 1, it is characterized in that: black, red lotus seed sorter, mainly be comprised of a screw rod and a polished rod, the pitch of the screw rod of every grade of sorter is less than the length of the black lotus seed of this grade, greater than the length of the red lotus seed of this grade.

4. coring white lotus integrated full-automatic processing machine according to claim 1, it is characterized in that: the spiral taper is in a cylinder, beats between bar to be distributed on the circumference of axle with 60 degree angle of cut curls, it is other has blower fan to blow away black shell and chip.

5. coring white lotus integrated full-automatic processing machine according to claim 1, it is characterized in that: the arc feeder is comprised of arc loading hopper and the soft seed plate of scraping, and the leakage seed groove width of arc loading hopper is between 20 to 25 millimeters.

6. coring white lotus integrated full-automatic processing machine according to claim 1, it is characterized in that: roller tip to tip centralising device, to fill a cone-shaped bar on the axis that bores core brill flower, and making cone point and brill spend point relative, the spacing between two points is adjusted between 13～16mm according to the rank of red lotus seed.

7. coring white lotus integrated full-automatic processing machine according to claim 1, it is characterized in that: gradually opening the spiral mill skin, to get rid of the core machine be that 3 abrasive discs are housed in rotating shaft, be equipped with on each abrasive disc and gradually open spiral with sand, there is cylinder that emery wheel is covered outside abrasive disc, cylinder is provided with suction tube, under the quick rotation of abrasive disc drives, red lotus seeds enter rear edge and gradually open helical rotation from the center, remove red skin through friction on the way, get rid of residual core at last in rotating fast, taken out chip and the dust that produces by blower fan.