CN202894735U - Semi-automatic assembly equipment for pressure gauge of fire extinguisher - Google Patents
Semi-automatic assembly equipment for pressure gauge of fire extinguisher Download PDFInfo
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- CN202894735U CN202894735U CN 201220654773 CN201220654773U CN202894735U CN 202894735 U CN202894735 U CN 202894735U CN 201220654773 CN201220654773 CN 201220654773 CN 201220654773 U CN201220654773 U CN 201220654773U CN 202894735 U CN202894735 U CN 202894735U
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- pressure gauge
- cover plate
- workbench
- fire extinguisher
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Abstract
The utility model relates to semi-automatic assembly equipment for a pressure gauge of a fire extinguisher. The semi-automatic assembly equipment comprises a rack and a workbench arranged on the rack, wherein a turnplate is arranged on the workbench, and a clamp for placing the pressure gauge is arranged on the turnplate; a pressure gauge conveying device for conveying the pressure gauge onto the clamp of the turnplate, a riveting mechanism riveted with the pressure gauge and a good-product baiting mechanism are also arranged on the workbench; and each mechanism is respectively connected with a master control circuit and is controlled by the master control circuit. The semi-automatic assembly equipment for the pressure gauge of the fire extinguisher has a reasonable structural design, adopts electrification to control automatic feeding, detection, riveting and baiting of the pressure gauge, can increase the production efficiency and the product quality, greatly reduce the labor strength of workers and save the production cost, and is specially suitable for producing the pressure gauge of the fire extinguisher in a large-batch mode, and capable of improving the market competitiveness of enterprises.
Description
Technical field
The utility model belongs to the automatic producing technology field, specifically refers to the semi-automatic assembly equipment of a kind of pressure gauge for fire extinguisher.
Background technology
Pressure gauge for fire extinguisher mainly comprises bottom, be located in the bottom in lid and the transparency cover that is connected with bottom, be provided with scale value, pointer and spring in the table, the bottom bottom is provided with tube connector, when being filled with gas in the tube connector, gas-powered spring and pointer, the scale value that pointed is corresponding.In order to guarantee the use safety of pressure gauge for fire extinguisher, in the assembling production process of pressure gauge for fire extinguisher, usually need to detect and proofread pressure gauge for fire extinguisher.
In the prior art, the pressure gauge for fire extinguisher assembly technology is complicated, and mainly by man-made assembly and detection, operation intensity is large, and labour and enterprise's production cost are high, and output and quality can not be met customer need, and have reduced the market competitiveness of enterprise.
Summary of the invention
The technical problems to be solved in the utility model provides that a kind of production efficiency is high, the semi-automatic assembly equipment of the pressure gauge for fire extinguisher of good product quality.
For solving the problems of the technologies described above, the utility model by the following technical solutions:
The semi-automatic assembly equipment of a kind of pressure gauge for fire extinguisher, comprise frame and the workbench of being located on the frame, be provided with rotating disk at workbench, be provided with the anchor clamps of placement force table at rotating disk, carry the Pressure gauge feed mechanism on the straight rotating disk anchor clamps, riveting mechanism and the non-defective unit cutting agency of riveting pressure table, above-mentioned each mechanism to be connected with governor circuit respectively the Pressure gauge and by its control also being provided with on the workbench.
The prioritization scheme of such scheme is as follows:
Be provided with compression shock mechanism, pointer pivot angle guiding mechanism and repetition measurement pressure-keeping mechanism and the defective products cutting agency of Pressure gauge inside being inflated in advance test along the rotating disk periphery on the above-mentioned workbench.
Above-mentioned Pressure gauge feed mechanism comprises the transfer passage that is installed on discharge pressure table on the workbench and with the Pressure gauge gripping of the transfer passage end robot manipulator structure one to the anchor clamps.
Above-mentioned compression shock mechanism comprises the support one that is installed on the workbench, be installed on valve cylinder one, cover plate cylinder one on the support one, be installed on the charging connector one on valve cylinder one connecting rod and be installed on cover plate one on cover plate cylinder one connecting rod, robot manipulator structure one gripping Pressure gauge is to anchor clamps, station of dial rotation, cover plate cylinder one drives cover plate one downwards and pushes down Pressure gauge, and valve cylinder one upwards drives charging connector one and puts in the Pressure gauge and inflation; Also be provided with the correlation optical fiber that whether is equipped with the Pressure gauge lens on the detected pressures table transparency cover on the support one.
Above-mentioned pointer swinging mechanism comprises the support two that is installed on the workbench, be installed on valve cylinder two, cover plate cylinder two on the support two, be installed on the charging connector two on valve cylinder two connecting rods and be installed on cover plate two on cover plate cylinder two connecting rods; On support two, also be provided with the imaging camera system one that is connected with control system; When Pressure gauge turns to pointer swinging mechanism station at rotating disk, cover plate cylinder two drives cover plate two downwards and pushes down Pressure gauge, valve cylinder two upwards drives charging connector two and puts in the Pressure gauge, take pictures Pressure gauge initial angle value and be sent to control system of imaging camera system one, take pictures Pressure gauge end beginning angle value and be sent to control system of charging connector two inflation in the Pressure gauges, imaging camera system one.
Also be provided with the pointer governor motion on the above-mentioned support two, the tooth bar that comprises bracing frame, is installed on the gear on the bracing frame and meshes with gear also is provided with profile of tooth and tooth bar engagement at cover plate two, and gear passes through motor-driven; The motor-driven gear rotation, the gear driven rack feed, thus the pointer scale value is adjusted in two rotations of rack drives cover plate.
Above-mentioned repetition measurement pressure-keeping mechanism comprises the support three that is installed on the workbench, be installed on valve cylinder three, cover plate cylinder three on the support three, be installed on the charging connector three on valve cylinder three connecting rods and be installed on cover plate three and imaging camera system two on cover plate cylinder three connecting rods; When Pressure gauge turns to repetition measurement pressure-keeping mechanism station at rotating disk, take pictures Pressure gauge initial angle value and be sent to control system of imaging camera system two, valve cylinder three upwards drives charging connector three and puts in the Pressure gauge and inflation, take pictures Pressure gauge end beginning angle value and be sent to control system of imaging camera system two.
Above-mentioned riveting mechanism comprises the support four that is installed on the workbench, is installed on counterdie, patrix and robot manipulator structure two on the support four, be connected with the riveted joint cylinder on the patrix, robot manipulator structure two with the Pressure gauge gripping to counterdie, riveted joint air cylinder driven patrix moves downward, and Pressure gauge is riveted together.
Above-mentioned non-defective unit cutting agency comprises robot manipulator structure three and the hopper that is installed on the workbench.
Above-mentioned defective products cutting agency comprises first kind defective products manipulator, Equations of The Second Kind defective products manipulator and the 3rd badness product manipulator that is installed on the workbench, also is provided with first kind defective products blanking channel, Equations of The Second Kind defective products blanking channel and the 3rd badness product blanking channel on workbench.
The utlity model has following remarkable result:
The semi-automatic assembly equipment reasonable in design of the utility model pressure gauge for fire extinguisher, adopt the manometric self-feeding of electrical control, detection, riveted joint and blanking, production efficiency and product quality have been improved, greatly reduce workman's labour intensity and saved production cost, be particularly suitable for producing in enormous quantities the needs of pressure gauge for fire extinguisher, improved the market competitiveness of enterprise.
Description of drawings
Accompanying drawing 2 is the utility model compression shock mechanism structural representation;
Accompanying drawing 3 is the utility model pointer pivot angle guiding mechanism structural representation;
Accompanying drawing 4 is the utility model repetition measurement pressure-keeping mechanism structural representation;
Accompanying drawing 5 is the utility model riveting mechanism structural representation;
Accompanying drawing 6 is the utility model defective products cutting agency structural representation.
The specific embodiment
For the ease of it will be appreciated by those skilled in the art that below in conjunction with accompanying drawing and embodiment the utility model is explained in further detail.
Shown in accompanying drawing 1～6, the semi-automatic assembly equipment of a kind of pressure gauge for fire extinguisher comprises frame and the workbench 10 of being located on the frame, is provided with rotating disk 1 at workbench 10, is provided with the anchor clamps 2 of placement force table at rotating disk 1.Wherein, also be provided with Pressure gauge feed mechanism 3, compression shock mechanism 4, pointer pivot angle guiding mechanism 5, repetition measurement pressure-keeping mechanism 6, riveting mechanism 7 and non-defective unit cutting agency 8 and defective products cutting agency 9 on workbench 10, above-mentioned each mechanism is connected with governor circuit respectively and by its control.
In this example, Pressure gauge feed mechanism 3 comprises transfer passage 31 and the robot manipulator structure 1 that is installed on the workbench 10, transfer passage 31 is fed forward by motor-driven, be put on the transfer passage 31 after each assembly of Pressure gauge tentatively assembles and be fed forward, robot manipulator structure 1 with the Pressure gauge gripping of transfer passage 31 ends to anchor clamps 2.
Repetition measurement pressure-keeping mechanism 6 comprises the support 3 61 that is installed on the workbench 10, valve cylinder 3 62 and cover plate cylinder 3 63 are installed on the support 3 61, be connected with charging connector 3 64 on valve cylinder 3 62 connecting rods, be connected with cover plate 3 65 on cover plate cylinder 3 63 connecting rods, on support 3 61, also be provided with imaging camera system 2 66.Continue station of rotation through the Pressure gauge of Pressure gauge after pointer swinging mechanism 5 detects and adjusts at rotating disk 2, the imaging camera system 2 66 Pressure gauge initial angle value of taking pictures, and the value of taking pictures is sent to control system, control system is judged as non-defective unit according to the initial angle value in 0 degree line segment center, and control system is then classified defective products as the 3rd badness product.Detect qualified Pressure gauge, then cover plate cylinder 3 63 moves downward drive cover plate 3 65 and pushes down Pressure gauge, valve cylinder 3 62 moves upward and drives charging connector 3 64 and put in the Pressure gauge, be filled with the air of 1.35Mpa in the Pressure gauge, and pressurize 0.5 second, then, whether the imaging camera system 2 66 Pressure gauge angle value that continues to take pictures is qualified.
Riveting mechanism comprises the support 4 71 that is installed on the workbench 10, and counterdie 72, patrix 73 and robot manipulator structure 2 74 are installed on the support 4 71, is connected with riveted joint cylinder 75 on the patrix 73.Robot manipulator structure 2 74 will be through the Pressure gauge gripping after 6 detections of repetition measurement pressure-keeping mechanism and the pressurize to counterdie 72, and then, riveted joint cylinder 75 drives patrixes 73 and moves downward, and Pressure gauge is riveted together.
Non-defective unit cutting agency 8 comprises robot manipulator structure three and the hopper 81 that is installed on the workbench 10, after Pressure gauge riveted joint is finished, robot manipulator structure three with qualified Pressure gauge gripping to hopper 81.
Defective products cutting agency 9 comprises the first kind defective products manipulator 91 that is installed on the workbench 10, Equations of The Second Kind defective products manipulator 92 and the 3rd badness product manipulator 93, on workbench 10, also be provided with first kind defective products blanking channel 911, Equations of The Second Kind defective products blanking channel 921 and the 3rd badness product blanking channel 931, the first kind defective products Pressure gauge of classifying as through control system identification through 91 grippings of first kind defective products manipulator to first kind defective products blanking channel 911, Equations of The Second Kind defective products Pressure gauge through 92 grippings of Equations of The Second Kind defective products manipulator to Equations of The Second Kind defective products blanking channel 921 and the 3rd badness product Pressure gauge through the 3rd badness product manipulator 93 grippings to the three badness product blanking channels 931.
The utility model can carry out programme-control by single-chip microcomputer or microcomputer.
After concrete operation process of the present utility model is described in.At first, the Pressure gauge that tentatively assembles is put on the transfer passage 31 and is fed forward, robot manipulator structure 1 with the Pressure gauge gripping to anchor clamps 2; Then, station of rotating disk 1 rotation, the cover plate cylinder one of compression shock mechanism 4 moves downward drive cover plate 1 and pushes down Pressure gauge, valve cylinder 1 moves upward and drives charging connector 1 and put in the Pressure gauge and inflation, the gas that is filled with is practiced spring in advance to carrying out compression shock in the Pressure gauge, is not equipped with the Pressure gauge lens on the Pressure gauge transparency cover if correlation optical fiber detects, detection information will be sent to control system, and classify lensless Pressure gauge as first kind defective products; Then, rotating disk 2 continues station of rotation, pointer swinging mechanism 5 cover plate cylinders 2 53 move downward drive cover plate 2 55 and push down Pressure gauge, valve cylinder 2 52 moves upward and drives charging connector 2 54 and put in the Pressure gauge, the imaging camera system 1 Pressure gauge initial angle value of taking pictures, and the value of taking pictures is sent to control system; Then, charging connector 2 54 is inflated in Pressure gauge, the imaging camera system 1 Pressure gauge end beginning angle value of taking pictures, and the value of taking pictures is sent to control system, control system judges whether non-defective unit according to initial angle value and end beginning angle value scope, control system is then classified defective products as the Equations of The Second Kind defective products, 57 of pointer governor motions are adjusted defective work, motor-driven gear 572 rotations, 573 feedings of gear 572 band carry-over bars, the pointer scale value is adjusted in 2 51 rotations thereby tooth bar 573 drives cover plate, makes initial angle value and end beginning angle value in acceptability limit; Rotating disk 2 continues station of rotation, the repetition measurement pressure-keeping mechanism 6 imaging camera systems 2 66 Pressure gauge initial angle value of taking pictures, and the value of taking pictures is sent to control system, control system is judged as non-defective unit according to the initial angle value in 0 degree line segment center, control system is then classified defective products as the 3rd badness product, detect qualified Pressure gauge, then cover plate cylinder 3 63 moves downward drive cover plate 3 65 and pushes down Pressure gauge, valve cylinder 3 62 moves upward and drives charging connector 3 64 and put in the Pressure gauge, in Pressure gauge, be filled with air, and pressurize 0.5 second, whether the imaging camera system 2 66 Pressure gauge angle value that continues to take pictures is qualified; After pressure-keeping mechanism 6 detections of Pressure gauge process repetition measurement and the pressurize, to counterdie 72, then, riveted joint cylinder 75 drives patrixes 73 and moves downward robot manipulator structure 2 74, and Pressure gauge is riveted together with the Pressure gauge gripping; After Pressure gauge riveted joint is finished, robot manipulator structure three with qualified Pressure gauge gripping to hopper 81; Underproof Pressure gauge continues station of rotation, the first kind defective products Pressure gauge of classifying as through control system identification through 91 grippings of first kind defective products manipulator to first kind defective products blanking channel 911, Equations of The Second Kind defective products Pressure gauge through 92 grippings of Equations of The Second Kind defective products manipulator to Equations of The Second Kind defective products blanking channel 921, the three badness product Pressure gauges through the 3rd badness product manipulator 93 grippings to the three badness product blanking channels 931.
So move in circles and namely realize manometric self-feeding, detection, riveted joint and blanking.
The semi-automatic assembly equipment reasonable in design of the utility model pressure gauge for fire extinguisher, adopt the manometric self-feeding of electrical control, detection, riveted joint and blanking, production efficiency and product quality have been improved, greatly reduce workman's labour intensity and saved production cost, be particularly suitable for producing in enormous quantities the needs of pressure gauge for fire extinguisher, improved the market competitiveness of enterprise.
Above-described embodiment is the preferred version that the utility model is realized; and non-limiting exhaustive; the utility model can also have other variations under same idea; need to prove; under the prerequisite that does not break away from the present utility model design, any apparent replacement is all within the utility model protection domain.
Claims (10)
1. semi-automatic assembly equipment of pressure gauge for fire extinguisher, comprise frame and the workbench (10) of being located on the frame, be provided with rotating disk (1) at workbench, be provided with the anchor clamps (2) of placement force table at rotating disk, it is characterized in that: carry the Pressure gauge feed mechanism (3) on the straight rotating disk anchor clamps, riveting mechanism (7) and the non-defective unit cutting agency (8) of riveting pressure table, above-mentioned each mechanism to be connected with governor circuit respectively the Pressure gauge and by its control also being provided with on the workbench.
2. the semi-automatic assembly equipment of pressure gauge for fire extinguisher according to claim 1 is characterized in that: be provided with compression shock mechanism (4), pointer pivot angle guiding mechanism (5) and repetition measurement pressure-keeping mechanism (6) and the defective products cutting agency (9) of Pressure gauge inside being inflated in advance test along the rotating disk periphery on the described workbench.
3. the semi-automatic assembly equipment of pressure gauge for fire extinguisher according to claim 2 is characterized in that: described Pressure gauge feed mechanism comprises the transfer passage (31) that is installed on discharge pressure table on the workbench and with the Pressure gauge gripping of the transfer passage end robot manipulator structure one (32) to the anchor clamps.
4. the semi-automatic assembly equipment of pressure gauge for fire extinguisher according to claim 3, it is characterized in that: described compression shock mechanism comprises the support one (41) that is installed on the workbench, be installed on the valve cylinder one (42) on the support one, cover plate cylinder one, be installed on the charging connector one (43) on valve cylinder one connecting rod and be installed on cover plate one (44) on cover plate cylinder one connecting rod, robot manipulator structure one gripping Pressure gauge is to anchor clamps, station of dial rotation, cover plate cylinder one drives cover plate one downwards and pushes down Pressure gauge, and valve cylinder one upwards drives charging connector one and puts in the Pressure gauge and inflation; Also be provided with the correlation optical fiber that whether is equipped with the Pressure gauge lens on the detected pressures table transparency cover on the support one.
5. the semi-automatic assembly equipment of pressure gauge for fire extinguisher according to claim 4 is characterized in that: described pointer swinging mechanism comprises the support two (51) that is installed on the workbench, be installed on valve cylinder two (52), cover plate cylinder two (53) on the support two, be installed on the charging connector two (54) on valve cylinder two connecting rods and be installed on cover plate two (55) on cover plate cylinder two connecting rods; On support two, also be provided with the imaging camera system one (56) that is connected with control system; When Pressure gauge turns to pointer swinging mechanism station at rotating disk, cover plate cylinder two drives cover plate two downwards and pushes down Pressure gauge, valve cylinder two upwards drives charging connector two and puts in the Pressure gauge, take pictures Pressure gauge initial angle value and be sent to control system of imaging camera system one, take pictures Pressure gauge end beginning angle value and be sent to control system of charging connector two inflation in the Pressure gauges, imaging camera system one.
6. the semi-automatic assembly equipment of pressure gauge for fire extinguisher according to claim 5, it is characterized in that: also be provided with pointer governor motion (57) on the described support two, the tooth bar (573) that comprises bracing frame (571), is installed on the gear (572) on the bracing frame and meshes with gear, also be provided with profile of tooth and tooth bar engagement at cover plate two, gear passes through motor-driven; The motor-driven gear rotation, the gear driven rack feed, thus the pointer scale value is adjusted in two rotations of rack drives cover plate.
7. the semi-automatic assembly equipment of pressure gauge for fire extinguisher according to claim 6 is characterized in that: described repetition measurement pressure-keeping mechanism comprises the support three (61) that is installed on the workbench, be installed on valve cylinder three (62), cover plate cylinder three (63) on the support three, be installed on the charging connector three (64) on valve cylinder three connecting rods and be installed on cover plate three (65) and imaging camera system two (66) on cover plate cylinder three connecting rods; When Pressure gauge turns to repetition measurement pressure-keeping mechanism station at rotating disk, take pictures Pressure gauge initial angle value and be sent to control system of imaging camera system two, valve cylinder three upwards drives charging connector three and puts in the Pressure gauge and inflation, take pictures Pressure gauge end beginning angle value and be sent to control system of imaging camera system two.
8. the semi-automatic assembly equipment of pressure gauge for fire extinguisher according to claim 7, it is characterized in that: described riveting mechanism comprises the support four (71) that is installed on the workbench, is installed on counterdie (72), patrix (73) and robot manipulator structure two (74) on the support four, be connected with riveted joint cylinder (75) on the patrix, robot manipulator structure two with the Pressure gauge gripping to counterdie, riveted joint air cylinder driven patrix moves downward, and Pressure gauge is riveted together.
9. the semi-automatic assembly equipment of pressure gauge for fire extinguisher according to claim 8, it is characterized in that: described non-defective unit cutting agency comprises robot manipulator structure three and the hopper (81) that is installed on the workbench.
10. the semi-automatic assembly equipment of pressure gauge for fire extinguisher according to claim 9, it is characterized in that: described defective products cutting agency comprises first kind defective products manipulator (91), Equations of The Second Kind defective products manipulator (92) and the 3rd badness product manipulator (93) that is installed on the workbench, also is provided with first kind defective products blanking channel (911), Equations of The Second Kind defective products blanking channel (921) and the 3rd badness product blanking channel (931) on workbench.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220654773 CN202894735U (en) | 2012-12-03 | 2012-12-03 | Semi-automatic assembly equipment for pressure gauge of fire extinguisher |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220654773 CN202894735U (en) | 2012-12-03 | 2012-12-03 | Semi-automatic assembly equipment for pressure gauge of fire extinguisher |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202894735U true CN202894735U (en) | 2013-04-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220654773 Expired - Lifetime CN202894735U (en) | 2012-12-03 | 2012-12-03 | Semi-automatic assembly equipment for pressure gauge of fire extinguisher |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202894735U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102990356A (en) * | 2012-12-03 | 2013-03-27 | 周俊雄 | Semi-automatic assembly equipment of fire extinguisher pressure gauge |
| CN111266849A (en) * | 2020-02-19 | 2020-06-12 | 上海康德莱医疗器械自动化研究所有限公司 | Assembling method of pressure gauge movement dial |
-
2012
- 2012-12-03 CN CN 201220654773 patent/CN202894735U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102990356A (en) * | 2012-12-03 | 2013-03-27 | 周俊雄 | Semi-automatic assembly equipment of fire extinguisher pressure gauge |
| CN111266849A (en) * | 2020-02-19 | 2020-06-12 | 上海康德莱医疗器械自动化研究所有限公司 | Assembling method of pressure gauge movement dial |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130424 Effective date of abandoning: 20150304 |
|
| RGAV | Abandon patent right to avoid regrant |