CN202781381U - Automatic grouting machine for light-weight wall plate - Google Patents
Automatic grouting machine for light-weight wall plate Download PDFInfo
- Publication number
- CN202781381U CN202781381U CN201220474055.2U CN201220474055U CN202781381U CN 202781381 U CN202781381 U CN 202781381U CN 201220474055 U CN201220474055 U CN 201220474055U CN 202781381 U CN202781381 U CN 202781381U
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- grouting
- moving mechanism
- automatic injection
- pulp grinder
- base
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Abstract
An automatic grouting machine for a light-weight wall plate is mainly composed of a base, a longitudinal movement mechanism, a transverse movement mechanism, a shield, a grouting mechanism and a control interface, wherein the base is fixed on a holder to form a fixed automatic grouting machine which is matched with a grouting pump in use and used for grouting of a mobile forming machine; and the base is fixed on a grouting vehicle to form a mobile automatic grouting machine which is mounted on the grouting vehicle and used for grouting of a fixed forming machine. The automatic grouting machine for the light-weight wall plate is a grouting apparatus with high automation degree, designed according to the production characteristics of the light-weight wall plate production line; the apparatus is controlled by an automatic program; an operator only needs to operate the control switch of the control interface and observes the grouting condition; and therefore, the problem that the whole body of the operator is sprayed by mortar due to manual hand grouting and the problem of heavy work that the operator holds the grouting gun to apply pressure to the grouting opening of the forming machine are solved.
Description
Technical field
The utility model relates to engineering construction equipment slip casting field of mechanical technique, and what be specifically related to is a kind of Light trabs automatic injection pulp grinder that designs according to wallboard production line.
Background technology
Light trabs is because having light weight, the advantage such as heat insulating ability, sound-proofing and fire protecting performance are good, and by people's extensive use; And when making Light trabs slip casting, tradition adopts manually-operated slip casting, and labour intensity is large, and production efficiency is hanged down inferior shortcoming.
The utility model content
The purpose of this utility model is the deficiency for above technology, and a kind of Light trabs slip casting machine of automated procedures control is provided.
The utility model is achieved through the following technical solutions: Light trabs automatic injection pulp grinder is comprised of base, longitudinal moving mechanism, transverse moving mechanism, guard shield, slip casting mechanism and control interface; Described base is fixed on and consists of a fixed automatic injection pulp grinder on the fixed mount, and this fixed automatic injection pulp grinder and grouting pump support the use, for the movable forming machine grouting.
Preferably, as another distressed structure of the utility model, above-mentioned base is fixed on and consists of a portable automatic injection pulp grinder on the grouting vehicle, and this movable type automatic injection pulp grinder is installed on the grouting vehicle, for fixed forming machine slip casting.
Described longitudinal moving mechanism is provided in a side of on the base, does length travel under the effect of cylinder; Transverse moving mechanism is the upside position that is crossed on longitudinal moving mechanism; Slip casting mechanism is connected together with longitudinal moving mechanism and transverse moving mechanism respectively, and can do length travel along with longitudinal moving mechanism, or along with transverse moving mechanism is made lateral displacement.
Described longitudinal moving mechanism comprises base, be installed in base upside position vertically move dolly and cylinder, and this vertically move dolly under the driving of described cylinder in the position length travel of base upside.
Preferably, also be provided with initial limit switch, dead space switch and backward travel limit switch on the above-mentioned base.
Described transverse moving mechanism comprises framework, be located at the tooth bar of frame upper side, be located at roller, reductor and the encoder at tooth bar both ends; Transverse moving mechanism by the control of encoder, and by the tooth bar transmission, makes transverse moving mechanism do the lateral displacement action under the driving of reductor.
Described slip casting mechanism comprises holder, cylinder, grouting gun travel mechanism, grouting gun and grouting port open-and-close mechanism; One end of described cylinder is fixedly mounted on the holder, and the other end of cylinder is connected with grouting gun travel mechanism, is fixed with grouting gun in the grouting gun travel mechanism, is fastenedly connected and is provided with directly over grouting gun the grouting port open-and-close mechanism with grouting gun.
Preferably, grouting gun also is provided with initial limit switch and dead space switch.
Preferably, the grouting port open-and-close mechanism is provided with upper limit position switch and lower position switch.
The beneficial effects of the utility model embody and to be: the higher grouting equipment of a kind of automaticity that the utility model automatic injection pulp grinder designs according to the production characteristics of light wall board product line, this equipment adopts automated procedures control, operating personnel only need to operate the gauge tap at control interface, and observe the slip casting situation, effectively solved in the past manually hand-held slip casting and the operating personnel that bring are sprayed to get mortar and the hand-held grouting gun of operating personnel problems such as heavy work of exerting pressure to the forming machine grouting port all over the body.
Description of drawings
Below in conjunction with accompanying drawing the utility model is described in detail.
Fig. 1 is fixed automatic injection pulp grinder structural representation of the present utility model.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is portable automatic injection pulp grinder structural representation of the present utility model.
Fig. 4 is the top view of Fig. 3.
Fig. 5 is the longitudinal moving mechanism structural representation in the utility model.
Fig. 6 is the transverse moving mechanism structural representation in the utility model.
Fig. 7 is the left view of Fig. 6.
Fig. 8 is the slip casting mechanism structural representation in the utility model.
Fig. 9 is the top view of Fig. 8.
Figure 10 is the utility model example structure schematic diagram.
Classify down the concrete title of each sign among the figure as: the fixed automatic injection pulp grinder of A, the portable automatic injection pulp grinder of B, the C forming machine, 1 slip casting mechanism, 2 guard shields, 3 transverse moving mechanisms, 4 longitudinal moving mechanisms, 5 bases, 6 control interfaces, 7 grouting vehicles, 11 grouting port open-and-close mechanisms, 12 grouting guns, 13 holders, 14 grouting gun travel mechanisms, 15 cylinders, 31 reductors, 32 rollers, 33 tooth bars, 34 horizontal dollies, 35 encoders, 36 frameworks, 37 gears, 41 cylinders, 42 vertically move dolly.
The specific embodiment
As shown in Figures 1 to 4, Light trabs automatic injection pulp grinder is comprised of base 5, longitudinal moving mechanism 4, transverse moving mechanism 3, guard shield 2, slip casting mechanism 1 and control interface 6; Described base 5 is fixed on and consists of a fixed automatic injection pulp grinder A on the fixed mount, and this fixed automatic injection pulp grinder A and grouting pump support the use, for the movable forming machine grouting.
Above-mentioned base 5 is fixed on and consists of a portable automatic injection pulp grinder B on the grouting vehicle 7, and this movable type automatic injection pulp grinder B is installed on the grouting vehicle 7, for fixed forming machine slip casting.
As shown in Figures 1 to 4, described longitudinal moving mechanism 4 is provided in a side of on the base 5, does length travel under the effect of cylinder 41; Transverse moving mechanism 3 is the upside positions that are crossed on longitudinal moving mechanism 4; Slip casting mechanism 1 is connected together with longitudinal moving mechanism 4 and transverse moving mechanism 3 respectively, and can do length travel along with longitudinal moving mechanism 4, or along with transverse moving mechanism 3 is made lateral displacement.
As shown in Figure 5, described longitudinal moving mechanism 4 comprises base 5, be installed in base 5 upside positions vertically move dolly 42 and cylinder 41, and this vertically move dolly 42 under the driving of described cylinder 41 in base 5 upside position length travels.
Also be provided with initial limit switch (not shown), dead space switch (not shown) and backward travel limit switch (not shown) on the above-mentioned base 5.
Shown in Fig. 6,7, described transverse moving mechanism 3 comprises framework 36, be located at the tooth bar 33 of framework 36 upsides, be located at roller 32, reductor 31 and the encoder 35 at tooth bar 33 both ends; Transverse moving mechanism 3 by the control of encoder 35, and by tooth bar 33 transmission, makes transverse moving mechanism 3 do the lateral displacement action under the driving of reductor 31.
Shown in Fig. 8,9, described slip casting mechanism 1 comprises holder 13, cylinder 15, grouting gun travel mechanism 14, grouting gun 12 and grouting port open-and-close mechanism 11; One end of described cylinder 15 is fixedly mounted on the holder 13, the other end of cylinder 15 is connected with grouting gun travel mechanism 14, be fixed with grouting gun 12 in the grouting gun travel mechanism 14, be fastenedly connected and directly over grouting gun 12, be provided with grouting port open-and-close mechanism 11 with grouting gun 12.
Grouting port open-and-close mechanism 11 is provided with upper limit position switch (not shown) and lower position switch (not shown).
As shown in figure 10, be the implementation of fixed automatic injection pulp grinder A, the grouting port in 12 mouthfuls of alignment of the grouting gun of this fixed automatic injection pulp grinder A moulding; Its specific works process is:
1, the utility model automatic injection pulp grinder location at first moves to left end or right-hand member with reductor 31, gear 37, the tooth bar 33 of slip casting mechanism 1 by transverse moving mechanism 3, then with the grouting port location of grouting gun 12 with left end or the right-hand member of forming machine C.
2, the utility model automatic injection pulp grinder is adjusted and setting parameter, presses the wallboard specification and sets transverse moving mechanism 3, the distance that the complete mould of every notes moves in forming machine C by encoder 35; Adjust the travel switch of longitudinal moving mechanism 4, set the length feed stroke; Adjust grouting gun 12 travel switches of slip casting mechanism 1, and set grouting gun 12 feed distances; Adjust grouting port open-and-close mechanism 11, set grouting port plate folding stroke; Until all directions feed distance and displacement set finish after, start the utility model automatic injection pulp grinder, the grouting gun 12 in transverse moving mechanism 3, the slip casting mechanism 1 is fallen back on original position.
As shown in figure 10, the utility model slip casting operation principle is: start this automatic injection pulp grinder, vertically move dolly 42 under the driving of cylinder 41 in the longitudinal moving mechanism 4, vertically move, transverse moving mechanism 3 is moved to approach switch stop, simultaneously, grouting port open-and-close mechanism 11 enters into the grouting port plate, open grouting port, then start the feeding cylinder 15 in the slip casting mechanism 1, grouting gun 12 is stretched out, with the grouting port close contact on the forming machine C, open the grouting gun valve, carry out slip casting; Detect after mortar is filled with in the mould by manual observation or sensor, the slip casting of control system autoshutdown, then withdraw from grouting gun 12 and fall immediately the grouting port plate, close the slip casting process, grouting gun 12 returns initial point under the effect of cylinder 15, longitudinal moving mechanism 4 moves backward to limitation travel switch with slip casting mechanism 1, after limitation travel switch detects signal, pass to the control system of transverse moving mechanism 3, reductor 31 work of transverse moving mechanism 3, slip casting machine mechanism 1 is moved to next grouting port, and its distance that moves is circulated thereby enter a next slip casting by encoder 35 controls; After all moulds are filled with, grouting gun 12, laterally move travel mechanism 3, slip casting mechanism 1 all returns to the initial point position, the forming machine C that fills with slurry moves forward and enters into the maintenance station, it is complete to work.
Claims (9)
1. Light trabs automatic injection pulp grinder is characterized in that: be comprised of base, longitudinal moving mechanism, transverse moving mechanism, guard shield, slip casting mechanism and control interface; Longitudinal moving mechanism is provided in a side of on the base, does length travel under the effect of cylinder; Transverse moving mechanism is the upside position that is crossed on longitudinal moving mechanism; Slip casting mechanism is connected together with longitudinal moving mechanism and transverse moving mechanism respectively, and can do length travel along with longitudinal moving mechanism, or along with transverse moving mechanism is made lateral displacement.
2. Light trabs automatic injection pulp grinder according to claim 1 is characterized in that: base is fixed on and consists of a fixed automatic injection pulp grinder on the fixed mount, and this fixed automatic injection pulp grinder and grouting pump support the use, confession movable forming machine grouting.
3. Light trabs automatic injection pulp grinder according to claim 1 is characterized in that: base is fixed on and consists of a portable automatic injection pulp grinder on the grouting vehicle, and this movable type automatic injection pulp grinder is installed on the grouting vehicle, for fixed forming machine slip casting.
4. Light trabs automatic injection pulp grinder according to claim 1, it is characterized in that: longitudinal moving mechanism comprises base, be installed in base upside position vertically move dolly and cylinder, and this vertically move dolly under the driving of described cylinder in the position length travel of base upside.
5. Light trabs automatic injection pulp grinder according to claim 1 is characterized in that: transverse moving mechanism comprises framework, be located at the tooth bar of frame upper side, be located at roller, reductor and the encoder at tooth bar both ends; Transverse moving mechanism by the control of encoder, and by the tooth bar transmission, makes transverse moving mechanism do the lateral displacement action under the driving of reductor.
6. Light trabs automatic injection pulp grinder according to claim 1, it is characterized in that: slip casting mechanism comprises holder, cylinder, grouting gun travel mechanism, grouting gun and grouting port open-and-close mechanism; One end of described cylinder is fixedly mounted on the holder, and the other end of cylinder is connected with grouting gun travel mechanism, is fixed with grouting gun in the grouting gun travel mechanism, is fastenedly connected and is provided with directly over grouting gun the grouting port open-and-close mechanism with grouting gun.
7. Light trabs automatic injection pulp grinder according to claim 1 is characterized in that: also be provided with initial limit switch, dead space switch and backward travel limit switch on the base.
8. Light trabs automatic injection pulp grinder according to claim 6, it is characterized in that: grouting gun also is provided with initial limit switch and dead space switch.
9. Light trabs automatic injection pulp grinder according to claim 6, it is characterized in that: the grouting port open-and-close mechanism is provided with upper limit position switch and lower position switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220474055.2U CN202781381U (en) | 2012-09-18 | 2012-09-18 | Automatic grouting machine for light-weight wall plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220474055.2U CN202781381U (en) | 2012-09-18 | 2012-09-18 | Automatic grouting machine for light-weight wall plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202781381U true CN202781381U (en) | 2013-03-13 |
Family
ID=47808712
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201220474055.2U Expired - Lifetime CN202781381U (en) | 2012-09-18 | 2012-09-18 | Automatic grouting machine for light-weight wall plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202781381U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103660008A (en) * | 2012-09-18 | 2014-03-26 | 泉州市三联机械制造有限公司 | Automatic grouting machine for light wallboards |
-
2012
- 2012-09-18 CN CN201220474055.2U patent/CN202781381U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103660008A (en) * | 2012-09-18 | 2014-03-26 | 泉州市三联机械制造有限公司 | Automatic grouting machine for light wallboards |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130313 |
|
| CX01 | Expiry of patent term |