CN102601855A - Cutting machine for foamed concrete blocks - Google Patents
Cutting machine for foamed concrete blocks Download PDFInfo
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- CN102601855A CN102601855A CN2012100777548A CN201210077754A CN102601855A CN 102601855 A CN102601855 A CN 102601855A CN 2012100777548 A CN2012100777548 A CN 2012100777548A CN 201210077754 A CN201210077754 A CN 201210077754A CN 102601855 A CN102601855 A CN 102601855A
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Abstract
The invention discloses a cutting machine for foamed concrete blocks, which comprises a rectangular frame and a cutting device. Four guide columns are vertically arranged at four corners of the rectangular frame. The cutting machine is characterized in that the cutting device comprises a transverse cutting mechanism and a vertical cutting mechanism. Compared with the prior art, the cutting machine has the advantages that the transverse cutting mechanism and the vertical cutting mechanism are separately arranged, so that cross interference can be well avoided. Further, since the transverse cutting mechanism and the vertical cutting mechanism are both obtained by basically identical structures, the integral structure is relatively simple, implementation is convenient, and implementation cost is low. Transverse cutting and longitudinal cutting are operated separately, a travelling mechanism drives a cutting wire to reciprocate for extruding cutting during reciprocated friction, and accordingly cutting resistance is greatly reduced while energy loss is reduced. More importantly, smoothness in cutting is improved, concrete blank disintegration is avoided, cutting success rate is greatly increased, and product scrappage is decreased.
Description
Technical field
The present invention relates to a kind of foam concrete block manufacturing equipment, especially a kind of foam concrete block cutting machine.
Background technology
Foam concrete normally is prepared into foam with mechanical means with the foaming agent aqueous solution; Again foam is joined in the slip of compositions such as containing siliceous material, calcareous material, water and various additives a kind of porous material that warp mixing stirring, moulding by casting, maintenance form.Owing to contain a large amount of blind bores crack in the foam concrete, physical property such as make that it has lightweight, thermal insulation is good, fire resistance is good and sound insulation value is good.Foam concrete usually is prepared as building block, construction during with convenient the use.
The modal preparation method of foam concrete block does; Adopt template to surround rectangle; In the middle of template, adopt horizontally set and the vertical steel plate that is provided with that template inside is divided into some little coffins equably then; Then the foam concrete that mixes is poured into template inside the space is filled up, after maintenance a period of time, steel plate is taken out the building block that can obtain some cuboids.But this mode; It is oversize to add the man-hour operation, and automaticity is low to cause efficiency low, after the concrete curing for ease simultaneously steel plate is taken out; Before pouring concrete into, need smear fluid on the steel plate, seem inconvenient more like this and greatly increased production cost.
In the prior art, also there is the higher foam concrete block cutting equipment of some automaticities, such as; A kind of cellular concrete cutting off machine that China's number of patent application 01214303.0 is announced; Be characterized in that frame is a rectangular frame, cutting mechanism comprises horizontal resection mechanism and vertical cutting mechanism, and horizontal resection mechanism is provided with horizontal resection walking structure and horizontal resection cutter; Vertical cutting mechanism comprises the framed and pattern drawing mechanism of cutting; Correspondence is provided with hooking structure on cutting framed and pattern drawing mechanism, cut framed framework bottom and is set with vertical and horizontal cutting thread, and pattern drawing mechanism is provided with the molding walking structure; Be provided with vertical walking guide frame on the top of frame chassis, vertically be equipped with steam-cured car hitch structure on the walking guide frame at this.
This cellular concrete cutting off machine has greatly improved foam concrete and has prepared automaticity, but still possesses following defective simultaneously.1, has function in this equipment simultaneously, cause complex structure, and the accuracy of control is had relatively high expectations, take place easily between vertically cutting, transverse cuts and the horizontal resection to interfere each other the vertically cutting of concrete base substrate, transverse cuts and horizontal resection.2, in this technology, be that vertical cutting silk and transverse cuts silk are set in framed bottom, pattern drawing mechanism is set on frame, when molding, pattern drawing mechanism is connected with framed, promptly accomplish cutting then in the process of molding.Since pattern drawing mechanism with framed be just to be connected when the molding temporarily, so the bigger connection error of existence and then causes the molding time error bigger, reduced the precision that makes building block.3, the maximum defective of this technology is; Vertical cutting silk of pattern frame bottom and transverse cuts silk spur in molding straight up accomplishes vertically cutting and transverse cuts; It is very big to cause cutting resistance like this; Be difficult to accomplish smoothly molding; Guarantee that molding is smooth; Need to adopt very powerful molding power-equipment, caused energy waste; Molding simultaneously exerts oneself to cause the concrete base substrate to crumble again easily after excessive, and then causes the cutting failure, has reduced cutting into power.
Summary of the invention
To the deficiency of above-mentioned prior art, technical problem to be solved by this invention is, how providing a kind of provides a kind of structure simpler, and cutting building block precision is higher, cuts easier foam concrete block cutting machine; Improve and cut into power.
The present invention has adopted following technical proposals to solve the technical problem.
A kind of foam concrete block cutting machine; Comprise frame and cutter sweep; Frame is rectangular frame and vertically is provided with four leads at four corners; It is characterized in that; Cutter sweep comprises transverse cuts mechanism and vertical cutting mechanism; Said transverse cuts mechanism comprises transverse cuts upper frame that is positioned at the top and the transverse cuts support frame that is positioned at the below and transverse cuts walking framework, said transverse cuts upper frame, transverse cuts support frame and the setting of transverse cuts walking framework average level, and four corners of said transverse cuts upper frame and transverse cuts support frame all are set on four leads slidably; And transverse cuts upper frame and transverse cuts support frame are connected to one through connecting rod; Connect through the cross slide way pulley mechanism that is provided with along transverse horizontal between said transverse cuts support frame and the transverse cuts walking framework, transverse cuts walking framework can be realized the horizontal slip with the transverse cuts support frame through the cross slide way pulley mechanism, the said transverse cuts walking framework inside transverse cuts silk that has been equally spaced; Said transverse cuts mechanism also comprises transverse cuts walking actuating unit; Said transverse cuts walking actuating unit comprises the transverse cuts motor that is fixed in the horizontal end in transverse cuts support frame edge, and the transverse cuts motor output end is connected through a crankshaft connecting rod system and transverse cuts walking framework, and said crankshaft connecting rod system is used for the rotation of motor output is converted into transverse cuts walking framework along horizontal reciprocating motion; Said longitudinal cutter structure comprises vertical cutting upper frame that is positioned at the top and the vertical cutting support frame that is positioned at the below and vertical cutting walking framework; Said vertical cutting upper frame, vertically cut support frame and vertically cutting walking framework average level setting; Said vertical cutting upper frame all is set on four leads with four corners that vertically cut support frame slidably; And vertically cutting upper frame is connected to one through connecting rod with vertical cutting support frame; Passing through longitudinally horizontally disposed longitudinal rail pulley mechanism between said vertical cutting support frame and the vertical cutting walking framework connects; Vertically cutting walking framework can be realized and the vertically longitudinal sliding motion of cutting support frame through the longitudinal rail pulley mechanism; The be equally spaced vertical cutting thread of said vertical cutting walking framework inside; Said longitudinal cutter structure also comprises vertical cutting walking actuating unit; Said vertical cutting walking actuating unit comprises and is fixed in vertical cutting support frame vertical cutting motor of an end longitudinally, and vertically the cutting motor output is connected with vertical cutting walking framework through a crankshaft connecting rod system, and said crankshaft connecting rod system is used for rotation with motor output and is converted into vertical cutting framework reciprocating motion longitudinally of walking; Frame top also is provided with hydraulic telescopic machanism that is used for transverse cuts and the hydraulic telescopic machanism that is used for vertically cutting; The said telescopic arm that is used for the hydraulic telescopic machanism of transverse cuts is connected the transverse cuts upper frame downwards, and the said telescopic arm that is used for the hydraulic telescopic machanism of vertical cutting is connected vertical cutting upper frame downwards.
When this cutting machine uses; The concrete base substrate of rectangular block shape is placed cutting machine frame below; The size of base substrate should be able to be received into vertical cutting walking framework and transverse cuts walking framework (in fact vertically cutting walking framework can be used as identical size at utmost to utilize the space with transverse cuts walking framework) inside; Elder generation's startup is (or laterally) cutting mechanism vertically, and the telescopic arm that manipulation is used for vertical hydraulic telescopic machanism that cuts stretches out downwards, promotes vertically to cut upper frame and then the vertical cutting of drive support frame and moves downward together with vertical framework of walking that cuts; After vertical cutting wire connection contacts the base substrate upper surface; In keep down motion time, start vertically cutting walking actuating unit, make vertical cutting walking framework longitudinally repeated moving base substrate is cut, up to the bottom; After vertically (or laterally) cutting mechanism starts, can start horizontal (or vertically) cutting mechanism at interval between the segment in the said process; Transverse cuts upper frame drive transverse cuts support frame and transverse cuts walking framework are moved downward; Then when vertically the cutting of cutting silk arrives concrete base substrate bottom; Elder generation's stop motion, treat that the transverse cuts silk also arrives concrete base substrate bottom after, operation transverse cuts cutting mechanism returns and resets earlier; Treat that the transverse cuts silk leaves concrete base substrate bottom and can operate vertical cutting cutting mechanism after a period of time and return and reset, like this transverse cuts silk and vertically can not interfering and intersect between the cutting thread; In returning the process that resets, vertically cutting walking actuating unit and transverse cuts walking mechanism all need not to start simultaneously, and directly resetting gets final product.Wherein entire work process can lean on control panel to realize control automatically, specifically how to realize control, belongs to electric control field common-sense content, so not at this detailed description.
The present invention can also do following optimization; Directly lay track in cutting machine frame bottom; Concrete base substrate position correction mechanism is set up in the track both sides below frame then, and correcting mechanism comprises the calibration plate that is positioned at the track both sides, and the one side that calibration plate is relative is vertical level and smooth alignment surface; The calibration plate of track one side is the fixed calibration plate that is fixed on ground; The calibration plate of track opposite side rotates calibration plate and is rotatably connected through rotating shaft and ground for rotating calibration plate, and rotating shaft is arranged at rotates the bottom of calibration plate away from track one side.After optimizing like this, the concrete base substrate can be molded into earlier on the dolly, and dolly gets into the cutting machine lower end along track, stirs the rotation calibration plate then, and the concrete base substrate is calibrated between two calibration plates.Can start cutting machine cutting then.After optimizing like this, the one, be more conducive to entire equipment and realize streamline production.The 2nd, cut again after the calibration and can reduce waste material, improve yield rate.Improved production efficiency.
Compare with prior art, the present invention has realized that the automation of cutting possesses following advantage simultaneously.1, adopt transverse cuts mechanism and longitudinal cutter structure branch to be arranged simultaneously, one in front and one in back cut during cutting, a step is returned and resets after the mechanism bottom employing cuts to one step ahead, can avoid chiasma interference well.Because transverse cuts mechanism and longitudinal cutter structure all adopt essentially identical structure to obtain, so overall structure is simple relatively, it is convenient to implement simultaneously, and implementation cost is cheap.When 2, this cutting machine cut, downward power was directly provided by hydraulic test, and cutting mechanism and actuating unit connect as one, and need not interim butt joint, so reduced the butt joint error, have improved the building block cutting accuracy.3, among the present invention, transverse cuts is separately carried out with vertical cutting, when cutting simultaneously is not to press down by pressure to make the cutting silk carry out rigid direct squash type cutting; But give the cutting silk application of force that moves back and forth by walking mechanism; Push cutting in the friction back and forth, so just greatly reducing the cutting resistance, reducing energy loss; And importantly improved the smooth degree of cutting; Avoid the concrete base substrate to crumble, improved greatly and cut into power, reduced product rejection rate.
In sum, the present invention possesses structure and reduces, and is with low cost, and automaticity is high, cuts the higher advantage of building block precision, improved to cut into power, also improved labor productivity.
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Description of drawings
Fig. 1 is the structural representation of foam concrete block cutting machine of the present invention.
The specific embodiment
Below in conjunction with the accompanying drawing and the specific embodiment the present invention is done further detailed description.
During practical implementation; As shown in Figure 1; A kind of foam concrete block cutting machine; Comprise frame 1 and cutter sweep; Frame 1 vertically is provided with four leads 2 for rectangular frame and at four corners; Wherein, cutter sweep comprises transverse cuts mechanism and vertical cutting mechanism, and said transverse cuts mechanism comprises the transverse cuts upper frame 3 and transverse cuts support frame that is positioned at the below 4 and transverse cuts walking framework 5 that is positioned at the top; Said transverse cuts upper frame 3, transverse cuts support frame 4 and the 5 average level settings of transverse cuts walking framework; Four corners of said transverse cuts upper frame 3 and transverse cuts support frame 4 all are set on four leads 2 slidably, and transverse cuts upper frame 3 is connected to one the cross slide way pulley mechanism connection through being provided with along transverse horizontal between said transverse cuts support frame 4 and the transverse cuts walking framework 5 through connecting rod 6 with transverse cuts support frame 4; Transverse cuts walking framework 5 can be through the horizontal slip of cross slide way pulley mechanism realization with transverse cuts support frame 4; The said transverse cuts walking framework 5 inside transverse cuts silk that has been equally spaced, said transverse cuts mechanism also comprises transverse cuts walking actuating unit, said transverse cuts walking actuating unit comprises and is fixed in the transverse cuts motor 7 of transverse cuts support frame 4 along a horizontal end; Transverse cuts motor 7 outputs are connected with transverse cuts walking framework 5 through a crankshaft connecting rod system, and said crankshaft connecting rod system is used for the rotation of motor 7 outputs is converted into transverse cuts walking framework 5 along horizontal reciprocating motion; Said longitudinal cutter structure is identical with the structure of transverse cuts mechanism; Different places only is that the direction difference is set; Specifically comprise vertical cutting upper frame 8 that is positioned at the top and the vertical cutting support frame that is positioned at the below and vertical cutting walking framework; Said vertical cutting upper frame, vertically cut support frame and vertically cutting walking framework average level setting; Said vertical cutting upper frame all is set on four leads with four corners that vertically cut support frame slidably; And vertically cutting upper frame is connected to one through connecting rod with vertical cutting support frame; Passing through longitudinally horizontally disposed longitudinal rail pulley mechanism between said vertical cutting support frame and the vertical cutting walking framework connects; Vertically cutting walking framework can be realized and the vertically longitudinal sliding motion of cutting support frame through the longitudinal rail pulley mechanism; Said vertical cutting walking framework inside vertical cutting silk that has been equally spaced, said longitudinal cutter structure also comprises vertical cutting walking actuating unit, said vertical cutting actuating unit of walking comprises and is fixed in vertical cutting support frame vertical cutting motor of an end longitudinally; Vertically the cutting motor output is connected with vertical cutting walking framework through a crankshaft connecting rod system, and said crankshaft connecting rod system is used for the rotation of motor output is converted into the reciprocating motion longitudinally of vertical cutting walking framework; Frame top also is provided with hydraulic telescopic machanism 9 that is used for transverse cuts and the hydraulic telescopic machanism 10 that is used for vertically cutting; The said telescopic arm that is used for the hydraulic telescopic machanism of transverse cuts is connected the transverse cuts upper frame downwards, and the said telescopic arm that is used for the hydraulic telescopic machanism of vertical cutting is connected vertical cutting upper frame downwards.
When this cutting machine uses; The concrete base substrate 11 of rectangular block shape is placed cutting machine frame below; The size of base substrate should be able to be received into vertical cutting walking framework and transverse cuts walking framework (in fact vertically cutting walking framework can be used as identical size at utmost to utilize the space with transverse cuts walking framework) inside; Elder generation's startup is (or laterally) cutting mechanism vertically, and the telescopic arm that manipulation is used for vertical hydraulic telescopic machanism that cuts stretches out downwards, promotes vertically to cut upper frame and then the vertical cutting of drive support frame and moves downward together with vertical framework of walking that cuts; After vertical cutting wire connection contacts the base substrate upper surface; In keep down motion time, start vertically cutting walking actuating unit, make vertical cutting walking framework longitudinally repeated moving base substrate is cut, up to the bottom; After vertically (or laterally) cutting mechanism starts, can start horizontal (or vertically) cutting mechanism at interval between the segment in the said process; Transverse cuts upper frame drive transverse cuts support frame and transverse cuts walking framework are moved downward; Then when vertically the cutting of cutting silk arrives concrete base substrate bottom; Elder generation's stop motion, treat that the transverse cuts silk also arrives concrete base substrate bottom after, operation transverse cuts cutting mechanism returns and resets earlier; Treat that the transverse cuts silk leaves concrete base substrate bottom and can operate vertical cutting cutting mechanism after a period of time and return and reset, like this transverse cuts silk and vertically can not interfering and intersect between the cutting thread; In returning the process that resets, vertically cutting walking actuating unit and transverse cuts walking mechanism all need not to start simultaneously, and directly resetting gets final product.Wherein entire work process can lean on control panel to realize control automatically, specifically how to realize control, belongs to electric control field common-sense content, so not at this detailed description.
Claims (1)
1. foam concrete block cutting machine; Comprise frame and cutter sweep; Frame is rectangular frame and vertically is provided with four leads at four corners; It is characterized in that; Cutter sweep comprises transverse cuts mechanism and vertical cutting mechanism; Said transverse cuts mechanism comprises transverse cuts upper frame that is positioned at the top and the transverse cuts support frame that is positioned at the below and transverse cuts walking framework, said transverse cuts upper frame, transverse cuts support frame and the setting of transverse cuts walking framework average level, and four corners of said transverse cuts upper frame and transverse cuts support frame all are set on four leads slidably; And transverse cuts upper frame and transverse cuts support frame are connected to one through connecting rod; Connect through the cross slide way pulley mechanism that is provided with along transverse horizontal between said transverse cuts support frame and the transverse cuts walking framework, transverse cuts walking framework can be realized the horizontal slip with the transverse cuts support frame through the cross slide way pulley mechanism, the said transverse cuts walking framework inside transverse cuts silk that has been equally spaced; Said transverse cuts mechanism also comprises transverse cuts walking actuating unit; Said transverse cuts walking actuating unit comprises the transverse cuts motor that is fixed in the horizontal end in transverse cuts support frame edge, and the transverse cuts motor output end is connected through a crankshaft connecting rod system and transverse cuts walking framework, and said crankshaft connecting rod system is used for the rotation of motor output is converted into transverse cuts walking framework along horizontal reciprocating motion; Said longitudinal cutter structure comprises vertical cutting upper frame that is positioned at the top and the vertical cutting support frame that is positioned at the below and vertical cutting walking framework; Said vertical cutting upper frame, vertically cut support frame and vertically cutting walking framework average level setting; Said vertical cutting upper frame all is set on four leads with four corners that vertically cut support frame slidably; And vertically cutting upper frame is connected to one through connecting rod with vertical cutting support frame; Passing through longitudinally horizontally disposed longitudinal rail pulley mechanism between said vertical cutting support frame and the vertical cutting walking framework connects; Vertically cutting walking framework can be realized and the vertically longitudinal sliding motion of cutting support frame through the longitudinal rail pulley mechanism; The be equally spaced vertical cutting thread of said vertical cutting walking framework inside; Said longitudinal cutter structure also comprises vertical cutting walking actuating unit; Said vertical cutting walking actuating unit comprises and is fixed in vertical cutting support frame vertical cutting motor of an end longitudinally, and vertically the cutting motor output is connected with vertical cutting walking framework through a crankshaft connecting rod system, and said crankshaft connecting rod system is used for rotation with motor output and is converted into vertical cutting framework reciprocating motion longitudinally of walking; Frame top also is provided with hydraulic telescopic machanism that is used for transverse cuts and the hydraulic telescopic machanism that is used for vertically cutting; The said telescopic arm that is used for the hydraulic telescopic machanism of transverse cuts is connected the transverse cuts upper frame downwards, and the said telescopic arm that is used for the hydraulic telescopic machanism of vertical cutting is connected vertical cutting upper frame downwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201210077754.8A CN102601855B (en) | 2012-03-22 | 2012-03-22 | Cutting machine for foamed concrete blocks |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210077754.8A CN102601855B (en) | 2012-03-22 | 2012-03-22 | Cutting machine for foamed concrete blocks |
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| CN102601855A true CN102601855A (en) | 2012-07-25 |
| CN102601855B CN102601855B (en) | 2014-03-05 |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103406984A (en) * | 2013-08-19 | 2013-11-27 | 任聪 | Longitudinal and horizontal two-way band saw cutting machine for waste slag cement foamed slabs or building blocks |
| CN103481356A (en) * | 2013-10-10 | 2014-01-01 | 贵州大学 | Lifting device of bubble brick cutting machine |
| CN103817781A (en) * | 2013-11-28 | 2014-05-28 | 芜湖科达新铭丰机电有限公司 | Cutting device of concrete block |
| CN104149179A (en) * | 2014-08-08 | 2014-11-19 | 福建互华土木工程管理有限公司莆田分公司 | Foamed brick cutting device capable of cutting out building blocks of different specifications |
| CN105150369A (en) * | 2015-08-27 | 2015-12-16 | 广元市远通汽车配件制造有限公司 | Automatic brick cutter for non-steamed bricks |
| CN107650252A (en) * | 2017-11-22 | 2018-02-02 | 许昌五星实业有限责任公司 | The movable cutting machine that a kind of synchronous bidirectional is cut vertically |
| CN107696257A (en) * | 2017-11-22 | 2018-02-16 | 许昌五星实业有限责任公司 | It is a kind of can the integral type movable cutting machine that cuts vertically of synchronous bidirectional |
| CN110421702A (en) * | 2019-08-29 | 2019-11-08 | 湖北垚美软瓷有限公司 | A kind of porcelain tendre cutting machine |
| CN110802720A (en) * | 2019-12-10 | 2020-02-18 | 江苏润鼎智能装备制造有限公司 | Overhead movable type overturning peeling machine |
| CN112123591A (en) * | 2020-09-11 | 2020-12-25 | 湖北华恒景利建材有限公司 | Evaporate and press aerated concrete block end skin resection device |
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103406984A (en) * | 2013-08-19 | 2013-11-27 | 任聪 | Longitudinal and horizontal two-way band saw cutting machine for waste slag cement foamed slabs or building blocks |
| CN103481356A (en) * | 2013-10-10 | 2014-01-01 | 贵州大学 | Lifting device of bubble brick cutting machine |
| CN103817781A (en) * | 2013-11-28 | 2014-05-28 | 芜湖科达新铭丰机电有限公司 | Cutting device of concrete block |
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| CN104149179A (en) * | 2014-08-08 | 2014-11-19 | 福建互华土木工程管理有限公司莆田分公司 | Foamed brick cutting device capable of cutting out building blocks of different specifications |
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| CN105150369B (en) * | 2015-08-27 | 2017-05-10 | 广元市远通汽车配件制造有限公司 | Automatic brick cutter for non-steamed bricks |
| CN107696257A (en) * | 2017-11-22 | 2018-02-16 | 许昌五星实业有限责任公司 | It is a kind of can the integral type movable cutting machine that cuts vertically of synchronous bidirectional |
| CN107650252A (en) * | 2017-11-22 | 2018-02-02 | 许昌五星实业有限责任公司 | The movable cutting machine that a kind of synchronous bidirectional is cut vertically |
| CN107650252B (en) * | 2017-11-22 | 2024-05-14 | 许昌五星实业有限责任公司 | Synchronous bidirectional vertical cutting mobile cutting machine |
| CN107696257B (en) * | 2017-11-22 | 2024-05-14 | 许昌五星实业有限责任公司 | Integrated movable cutting machine capable of synchronously and bidirectionally cutting vertically |
| CN110421702A (en) * | 2019-08-29 | 2019-11-08 | 湖北垚美软瓷有限公司 | A kind of porcelain tendre cutting machine |
| CN110802720A (en) * | 2019-12-10 | 2020-02-18 | 江苏润鼎智能装备制造有限公司 | Overhead movable type overturning peeling machine |
| CN110802720B (en) * | 2019-12-10 | 2021-04-30 | 江苏润鼎智能装备制造有限公司 | Overhead movable type overturning peeling machine |
| CN112123591A (en) * | 2020-09-11 | 2020-12-25 | 湖北华恒景利建材有限公司 | Evaporate and press aerated concrete block end skin resection device |
| CN112123591B (en) * | 2020-09-11 | 2022-06-14 | 湖北华恒景利建材有限公司 | Evaporate and press aerated concrete block end skin resection device |
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