CN202729475U - Air control C-shaped circle mechanical expansion and shrink shaft - Google Patents

Air control C-shaped circle mechanical expansion and shrink shaft Download PDF

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Publication number
CN202729475U
CN202729475U CN 201220376455 CN201220376455U CN202729475U CN 202729475 U CN202729475 U CN 202729475U CN 201220376455 CN201220376455 CN 201220376455 CN 201220376455 U CN201220376455 U CN 201220376455U CN 202729475 U CN202729475 U CN 202729475U
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circle
pipe
cone wedge
spindle tube
shaft
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Chinese (zh)
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柳燕明
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Individual
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Abstract

The utility model discloses an air control C-shaped circle mechanical expansion and shrink shaft which is used for metal and nonmetal foil and film shaped coiled materials and suitable for production of aluminium strips and foil. In order to solve the problem that an existing air bag and slant-to-slant type mechanical expansion and shrink shaft is rootless and low in precision and structural intensity in corrosion of a compressible and slant expansion block of an expansion strip, a slant-to-circle novel structure which has self retraction ability is proposed to replace a slant-to-slant typical old structure. The air control C-shaped circle mechanical expansion and shrink shaft comprises a main shaft pipe and an expansion and shrink mechanism which is formed by combining of a C-shaped circle and a plurality of cone wedge pipes which are symmetrically sleeved on the expansion and shrink mechanism. Opposite-direction advancing of the cone wedge pipes enables the C-shaped circle which has a plurality of anti-sliding blades to externally expand, wherein the C-shaped circle is sleeved on the cone face, so that the C-shaped circle becomes mechanical secondary reinforcement. Therefore, coiled core pipes are clamped tightly. The radial size of the slant-to-circle structure is small, and strength of an expansion shaft is improved. In the process of tightly clamping, and radial run-out-error of a shaft is reduced due to the fact that a gap between a blade and a shaft disappears. The air control C-shaped circle mechanical expansion and shrink shaft is suitable for production of batching of a thick pipe core and a wide format.

Description

Gas control C shape circle mechanical type expanding shaft
Technical field
The utility model relates to a kind of gas control C shape circle mechanical type expanding shaft, belongs to the technical field of metal and non-metal paper tinsel, membranaceous coiled material bundling machining shaft.
Background technology
In metal and non-metal paper tinsel, membranaceous coiled material and aluminium strip, aluminium foil processing, become large wide cut coiled material bundling the program of the finished product coiled material of different in width to be: will roll up first the core pipe and be through on the winding off spindle, then with the swelling shaft of different swelling modes and disalignment header structure, be clamped in and finish uncoiling between the folder axle of reel rotation and batch.
The winding off spindle that three kinds of versions are arranged at present, a kind of is that volume core pipe is through on the solid axle that does not have the breathing function, or with volume core end surfaces key, clamps with nut.The method with volume core pipe tolerance clearance of dwindling this solid axle owing to utilize improves batches precision, the tooling cost of therefore rolling up the core pipe is high, it is contradiction that the gap is reduced with smoking axle light, it is usually used in carefully rolling up batching in the work of core pipe, wide cut rewinding, weak point be batch low precision, volume core pipe end is worn key, is inconvenient to roll up adjustment centering and the operation of core pipe.
In order to improve the precision of this class winding off spindle, the applicant once declared two utility model patents, and the patent No. is respectively: ZL201020127985.1 ZL201020589518.0
Another: be the air bag swelling shaft that the breathing function is arranged during tradition is used, its advantage is that volume core pipe is adjusted centering conveniently, and weak point is because the compressibility of gas causes the coiled material radial runout in batching, thereby affects the raising of precision.Spindle tube circumference commonly used has the deep trouth of 5 to 12 elongated installation air bags, this is without the solidifying intensity that has reduced axle, own wt has strengthened again unsettledly to be taken out axle operation and makes the bending shaft distortion, also exists in addition the axle tension force little, easily skids and air bag gas leakage, the swollen bar distortion problem such as do not bounce back.
The deficiency that exists in order to solve above two kinds of structure swelling shafts, the not mechanical type expanding shaft of roll coil of strip core end key has appearred in the prior art, for example: the patent No. is: 200620030689.3 utility models " High-accuracy Balling and Expanding Axle ", it adopts the inclined-plane to the typical structure on inclined-plane, the tension force of this class formation axle, depend on the conformability that the slotted hole axial dimension is closed in every group of ramp blocks stub end size and the every assembly that will install, each ramp blocks of guarantee can both participate in outer swollen, this is so that tooling cost is high, ramp blocks itself does not have retraction function in addition, because there are tolerance clearance in expansion core and elongated main shaft, so the radial runout of swelling shaft has affected the raising of axle precision.This class inclined-plane is to the mechanical expansion shaft of ramp structure, because the radial dimension of inclined-plane expansion block is large, has compressed the design space of the center diameter of axle, has affected the raising of the flexural strength of this class formation swelling shaft.
Outer cone expansion core in air bag in the top air-expanding shaft and the mechanical type swelling shaft has a common ground: be exactly the swollen bar of execution and inner cone inclined-plane expansion block above them be metal, or made by elastomeric material.In order to obtain larger tension force, will increase axial number, piece number in the manufacturing strengthening by the frictional area of swollen volume core bore, and this and increase the mutual contradiction of intensity of swelling shaft.For the internal diameter of the volume core pipe that expanded, they are that whoever does not destroy the radial friction contact of whose degree of finish face-to-face, are the swellings without foundation and self-lock ability.Under the pulling of coiling tension, occur skidding, coiled material radial runout, plate face neglect and tightly neglect pine, end face staggered floor, speed and put forward the phenomenon of not coming up and happen occasionally.
The utility model content
According to above deficiency of the prior art, the technical problems to be solved in the utility model is: provide a kind of gas control C shape of batching in the processing that is specially adapted to extra heavy pipe core commonly used in aluminium strip, the paper tinsel processing, wide format to enclose the mechanical type expanding shaft, the phenomenon that skidding appears in volume core pipe when having avoided bundling.
The technical scheme that its technical matters that solves the utility model adopts is: described gas control C shape circle mechanical type expanding shaft, it is characterized in that: comprise spindle tube and the transmission side spindle nose that is installed in the spindle tube two ends, the active side spindle nose, spindle tube is set with cone wedge pipe group and meta pipe outward, the meta pipe is fixed on the middle part of spindle tube, cone wedge pipe group symmetry is installed in the both sides of meta pipe, cone wedge pipe group is formed by connecting in turn by at least two cone wedge pipes, the front end of cone wedge pipe is conical head, conical head is towards the meta pipe, cover has C shape circle on the conical head, outermost cone wedge pipe is connected with spindle tube by connecting device, and outermost cone wedge pipe connects pneumatic pushing mechanism.
During use, can will roll up the core pipe at the either side of expanding shaft puts on, then expanding shaft is hung on reel, promote outermost cone wedge pipe by pneumatic pushing mechanism and move with cone wedge Guan Zuxiang meta pipe direction, there is stopping of end face the C shape circle front that is enclosed within on the conical head, and internal diameter has the promotion of conical head, and thus one group promote one group, impel the outer swollen of C shape circle, thereby finish fixing between spindle tube and the volume core pipe, can carry out bundling work.After bundling is complete, by air operated control reverse push mantle wedge pipe group again, make it break away from the meta pipe, because C shape circle has voluntarily retraction, thereby make C shape circle external diameter break away from the internal diameter of volume core pipe.
Described pneumatic pushing mechanism comprises piston rod, cylinder and charge valve, be provided with a left side in the spindle tube, the piston rod of right two symmetries, captive joint with connecting device in the outer end of piston rod, every piston rod at least one group of cylinder that be installed in series from outside to inside, every group of cylinder is comprised of two cylinder end caps and the cylinder piston between two cylinder end caps, cylinder end cap is captiveed joint with spindle tube, the cylinder piston is fixed by elastic spring and piston rod, cylinder end cap and cylinder piston and piston rod, the contact position of spindle tube all is equipped with seal ring, charge valve is installed in the endoporus of transmission side spindle nose, corresponding charge valve is provided with two pores in the transmission side spindle nose, two pores respectively with the spindle tube tube wall in free air diffuser, the exhaust passage communicates, free air diffuser, the exhaust passage communicates with the chamber, two ends of cylinder inner casing piston respectively, and the spindle tube middle part is provided with free vent.Spindle tube itself is axis, also is cylinder barrel.
Described connecting device is the straight pin that runs through outermost cone wedge pipe, and the corresponding circle pin is provided with strip hole at spindle tube.
Be provided with screw auxiliary connection groove in the described cone wedge pipe, adjacent two cone wedge pipes are connected by screw pair and pass screw auxiliary connection groove and link together.In the work, the wedge pipe unification of respectively boring of cone wedge pipe group is retreated, and with retraction and swelling that the shortest Stroke Control C shape is enclosed, improved work efficiency.
Described C shape enclose an end prolong the circle center position be extended with the circle key, correspondence ring head key offers a circle keyway and has at least one long keyway at spindle tube at the conical head of cone wedge pipe, a circle key of C shape circle passes a circle keyway and is installed in the long keyway of spindle tube, cone wedge pipe and C shape are enclosed on spindle tube, can only move vertically and can not rotate.Length and the quantity of cone wedge pipe will be decided according to the length of minimum winding width and expanding shaft in the product.
Distance between a described circle key and the other end circle tail is 10-50mm, external diameter surface at C shape circle is provided with Non-slip material, and C shape ring cross-section is rounded, perhaps at circle at least one plane is arranged, the external diameter of C type circle is less than the pipe external diameter of cone wedge pipe, to store the retraction elasticity dynamics of self.
Described Non-slip material is comprised of a plurality of continuous semi arches or concave station, and the spacing between adjacent semi arch or the concave station is 0.1-10mm.By continuous semi arch or concave station, consisted of numerous anti-skidding swords at C shape circle outside face.Just in time opposite by the method that increases frictional area with the mechanical expansion shaft on existing air bag swelling shaft and inclined-plane, the utility model is by changing the size of C shape circle external diameter, make anti-skidding sword and volume core pipe close contact, inclined-plane by conical head has produced the secondary mechanical reinforcement to C shape circle, to produce the clamping force more than several tons, under equal propelling thrust, the horizontal clamping level of C shape circle is much more firm than large-area friction swelling.When practical application, Non-slip material can also adopt other shape except above-mentioned shape.
Evenly have a plurality of axial grooves on the conical head of described cone wedge pipe front end, the rear end of cone wedge pipe is provided with the limit dais corresponding with conical head.Its purpose is for an elastomeric space being set for the C shape circle be enclosed within on the conical head, in order to the impact on clamping force of the difference in internal diameters that overcomes volume core pipe, make adjacent and volume core pipe that the internal diameter gap there are differences also can swelling, clip.In addition, cone wedge pipe and spindle tube tolerance clearance can be eliminated again in this elastomeric space, thus the raising expanding shaft batch precision and reliability.
Described charge valve is installed in the mounting hole of transmission side spindle nose by circlip.Between the nose end of transmission side spindle nose and spindle tube free air diffuser, exhaust passage, be provided with the flat rubber cushion sealing of cambered surface.Wherein, described charge valve is the two-position three way charge valve, comprise inflation spool, valve core base, sealing column and spool spring, sealing column is installed in the inflation spool by the spool spring and is positioned at the central hole of inflation spool, inflation spool and valve core base sealing are installed as one, valve core base is provided with block hole, block hole is communicated with two pores in inflation spool annular seal space and the transmission side spindle nose, the plane that valve core base contacts with the transmission side spindle nose is provided with air discharge duct and packing groove, be provided with the ring seal plain cushion in the packing groove, the ring seal plain cushion is close to pore by the valve body spring.Two pores are connected with free air diffuser, the exhaust passage of spindle tube respectively, thereby realize filling, exitting with the centre hole with the inflation spool, make and fill, exit soon, compare more convenient to operate, quick with air sac breathing axle.
The length of described cone wedge pipe and with the configuration quantity of C shape circle combination, roll up minimum fabric width degree in the core pipe and the length of expanding shaft is decided according to product.
Except above-mentioned points, in this expanding shaft, what, the size of thrust of cylinder number of pistons will be determined according to winding diameter, weight and compressed-air actuated size that expanding shaft batches middle carrying; Cylinder piston and cylinder end cap in the spindle tube preferentially adopt the engineering plastics processing and manufacturing, only are 2/3 of air bag swelling shafts thereby make the weight of this expanding shaft, and the alleviating to be conducive to reduce of axle weight taken out the aerial bending of axle suspension, thereby is conducive to the maintenance of axle precision.The both ends of the surface of meta pipe are symmetrically arranged with same limit dais, in the middle of the meta pipe screw via hole are arranged, thereby fix by screw and spindle tube.Also the meta pipe can be set on the spindle tube, and directly be promoted to bore the cone wedge pipe of wedge Guan Zuzhong by an end of spindle tube to the other end, for obtaining larger tension force, batch larger coiled material, also can change air operated control into fluid control.
The beneficial effect that the utility model has is:
1, this gas control C shape circle mechanical type expanding shaft is rational in infrastructure, by increase the cylinder piston in spindle tube, can obtain larger propelling thrust, realizes the one-time mechanical reinforcement;
2, on the conical head of cone wedge pipe C shape circle is set, this inclined-plane is to the clamping structure of circle, because radial dimension is little, elongated spindle tube external diameter is large, so that the bending resistance torsion stiffness of whole expanding shaft is large, the unique design of the C shape circle in this expanding shaft can produce the clamping force more than several tons, realize the secondary mechanical reinforcement, can also repair simultaneously by the out of roundness of swollen volume core pipe internal-and external diameter;
3, the design of conical head, axial groove and internal diameter platform in the cone wedge pipe can be eliminated the tolerance clearance of cone wedge pipe and spindle tube, can balanced respectively roll up the difference in internal diameters of core pipe to the impact of clamping force simultaneously, thus the raising expanding shaft batch precision and reliability;
4, the cylinder piston in the spindle tube and cylinder end cap adopt double containment, have improved the reliability of sealing, the occasion that applicable anticyclonic pressure, long-time pressurize are used;
5, the filling of expanding shaft, exhaust with a hole, together at one end, and fill, the vent ratio air bag type expanded shaft is fast, the time is short, and is easy to operate;
6, design of the present utility model and processing lay particular emphasis on gauge members such as using spring, and are processed as the master with lathe, grinding machine, so efficient is high, precision is high, cost is low.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the block diagram of C shape circle in the utility model;
Fig. 3 is the sectional axonometric drawing of cone wedge pipe in the utility model;
Fig. 4 is the block diagram of spindle tube in the utility model;
Fig. 5 is the sectional axonometric drawing of outermost cone wedge pipe in the utility model;
Fig. 6 is the partial enlarged drawing at I position among Fig. 1;
Fig. 7 is the sectional axonometric drawing of inflation spool among Fig. 6;
Fig. 8 is the block diagram of valve core base among Fig. 6.
Among the figure: 1, transmission side spindle nose; 1.1, pore; 1.2, pore; 2, spindle nose key; 3, outermost cone wedge pipe; 3.1, front end face; 3.2, the internal diameter platform; 3.3, axial groove; 3.4, the circle keyway; 3.5, screw auxiliary connection groove; 3.6, conical head; 3.7, the pipe external diameter; 3.8, adjusting hole; 3.9, cylinder pin hole; 3.10, bore; 3.11, undercut; 4, straight pin; 5, strip hole; 6, screw auxiliary connection; 7, C shape circle; 7.1, semi arch; 7.2, anti-skidding sword; 7.3, the circle key; 7.4, the circle tail; 8, cone wedge pipe; 8.1, front end face; 8.2, the internal diameter platform; 8.3, axial groove; 8.4, the circle keyway; 8.5, screw auxiliary connection groove; 8.6, conical head; 8.7, the pipe external diameter; 8.8, adjusting hole; 8.9, bore; 8.10, limit dais; 8.11, aft end face; 8.12, undercut; 9, spindle tube; 9.1, inwall; 9.2, free air diffuser; 9.3, the exhaust passage; 9.4, the inner-diameter end keyway; 9.5, the spindle tube external diameter; 9.6, strip hole; 9.7, the cylinder end cap fixed orifice; 9.8, long keyway; 9.9, free vent; 10, meta pipe; 11, volume core pipe; 12, active side spindle nose; 13, screw; 14, piston rod; 15, cylinder end cap; 16, elastic spring; 17, cylinder piston; 18, seal ring; 19, the flat rubber cushion of cambered surface; 20, charge valve; 20.1, valve core base; 20.1.1, air discharge duct; 20.1.2, the packing groove; 20.1.3, block hole; 20.2, the valve body spring; 20.3, circlip; 20.4, the inflation spool; 20.4.1, guiding surface; 20.4.2, turn to groove; 20.4.3, centre hole; 20.4.4, annular seal space; 20.5, sealing column; 20.6, the spool spring; 20.7, the ring seal plain cushion.
The specific embodiment
Below in conjunction with accompanying drawing embodiment of the present utility model is described further:
As shown in Figure 1, gas control C shape circle mechanical type expanding shaft, comprise spindle tube 9, spindle tube 9 two ends are separately installed with transmission side spindle nose 1 by spindle nose key 2, active side spindle nose 12, spindle tube 9 outer cone wedge pipe group and the meta pipes 10 of being set with, meta pipe 10 is fixed on the middle part of spindle tube 9, the both ends of the surface of meta pipe 10 are symmetrically arranged with same limit dais, there is the screw via hole centre, cone wedge pipe group symmetry is installed in the both sides of meta pipe 10, cone wedge pipe group is formed by connecting in turn by at least two cone wedge pipes 8, the front end of cone wedge pipe 8 is conical head, conical head is towards meta pipe 10, and cover has C shape circle 7 on the conical head, and straight pin 4 runs through outermost cone wedge pipe 3 and is connected with spindle tube 9 and pneumatic pushing mechanism.
During use, can will roll up the core pipe at the either side of expanding shaft puts on, then expanding shaft is hung on reel, promoting outermost cone wedge pipe 3 by pneumatic pushing mechanism moves with cone wedge Guan Zuxiang meta pipe 10 directions, make C shape enclose 7 swellings, thereby finish fixing between spindle tube 9 and the volume core pipe 11, can carry out bundling work.After bundling was complete, reverse push mantle wedge pipe group made it break away from meta pipe 9 again, because the external diameter of C shape circle 7 less than the pipe external diameter 8.7 of cone wedge pipe, itself has the voluntarily characteristic of retraction, thereby made C shape enclose the internal diameter that 7 external diameters have broken away from volume core pipe 11.
Wherein:
Pneumatic pushing mechanism comprises piston rod 14, cylinder and charge valve 20, be provided with a left side in the spindle tube 9, the piston rod 14 of right two symmetries, captive joint with straight pin 4 by screw 13 in the outer end of piston rod 14, every piston rod 14 at least one group of cylinder that be installed in series from outside to inside, every group of cylinder is comprised of two cylinder end caps 15 and the cylinder piston 17 between two cylinder end caps 15, cylinder end cap 15 is captiveed joint with spindle tube 9 by fastener, cylinder piston 17 is fixing with piston rod 14 by elastic spring 16, cylinder end cap 15 and cylinder piston 17 and piston rod 14, the contact position of spindle tube 9 all is equipped with seal ring 18, charge valve is installed in the endoporus of transmission side spindle nose 1, corresponding charge valve is provided with two pores 1.1 in transmission side spindle nose 1,1.2(as shown in Figure 6), pore 1.1, pore 1.2 respectively with spindle tube 9 tube walls in free air diffuser 9.2, exhaust passage 9.3 communicates, free air diffuser 9.2, exhaust passage 9.3 communicates with the chamber, two ends of spindle tube 9 inner casing pistons respectively, and the spindle tube middle part is provided with free vent 9.9.Wherein, connecting device is the straight pin 4 that runs through outermost cone wedge pipe 3, and corresponding circle pin 4 is provided with strip hole 5 at spindle tube 9.Wherein, spindle tube 9 itself is axis, also is cylinder barrel.
C shape coil structures as shown in Figure 2, C shape is enclosed an end and is prolonged the circle center position and be extended with a circle key 7.3, the distance between circle a key 7.3 and the other end circle tail 7.4 is 10-50mm, the external diameter surface that encloses C shape is provided with Non-slip material.Wherein, C shape ring cross-section is rounded, perhaps at circle at least one plane is arranged, and the external diameter of C type circle can further increase and roll up the clamping force between the core pipe effectively less than the pipe external diameter 8.7 of cone wedge pipe 8 when the swelling of C shape circle.Wherein, Non-slip material is comprised of a plurality of continuous semi arches or concave station, and the spacing between adjacent semi arch or the concave station is 0.1-10mm, adopts semi arch 7.1 in the present embodiment, by continuous semi arch 7.1, has consisted of numerous anti-skidding swords 7.2 at C shape circle outside face.Just in time opposite by the method that increases frictional area with the mechanical expansion shaft on existing air bag swelling shaft and inclined-plane, the utility model is by changing the size of C shape circle external diameter, make anti-skidding sword 7.2 and volume core pipe 11 close contacts, inclined-plane by conical head 8.6 has produced the secondary mechanical reinforcement to C shape circle, under equal propelling thrust, the horizontal clamping level of C shape circle is much more firm than large-area friction swelling.Non-slip material can also adopt other shape except above-mentioned shape.
Cone wedge tubular construction as shown in Figure 3, the front end face of conical head 8.6 is towards meta pipe 10 in the cone wedge pipe 8, offer axial groove 8.3 and a circle keyway 8.4 on the conical head 8.6 of cone wedge pipe 8, a circle key 7.3 of C shape circle 7 is inserted in and passes a circle keyway 8.4 from front end face 8.1 and is installed in the long keyway 9.8 that spindle tube 9 offers, in cone wedge pipe 8, be provided with screw auxiliary connection groove 8.5, screw auxiliary connection 6 passes a circle key 7.3 of C shape circle, the neutral gear between the circle tail 7.4, is connected by screw secondary groove 8.5 two adjacent cone wedge pipes 8 are linked together; Elastomeric supporting of radially formation in order to make conical head 8.6 is provided with internal diameter platform 8.2 at conical head 8.6 madial walls, the impact when in order to the difference in internal diameters that overcomes volume core pipe 11 C shape being enclosed 7 swelling; Stop in order to enclose 7 one for the C shape that is sleeved on the conical head 8.6, impel it outer swollen, the aft end face 8.11 of corresponding cone wedge pipe 8 is provided with limit dais 8.10 on the madial wall in its back-end, the degree of depth between aft end face 8.11 and the limit dais 8.10 has formed C shape and has enclosed the stroke of 7 breathing, limit dais 8.10 madial walls have consisted of a bore 8.9 that is used for cooperating with the spindle tube external diameter 9.5 of spindle tube 9 installation, easy to use when connecting for screw auxiliary connection 6, corresponding screw auxiliary connection groove 8.5 offers adjusting hole 8.8 and offers undercut 8.12 at cone wedge pipe 8 madial walls at cone wedge pipe 8.During use, be connected by screw pair 6 two adjacent cone wedge pipes are linked together, the wedge pipe unification of respectively boring of cone wedge pipe group is retreated, and with retraction and swelling that the shortest Stroke Control C shape is enclosed, improved work efficiency.By axial groove 8.3 and internal diameter platform 8.2, in promoting the chucking process, can eliminate the tolerance clearance of cone wedge pipe 8 and spindle tube 9, also balanced simultaneously respectively roll up the difference in internal diameters of core pipe 11 to the impact of clamping force, that has also improved expanding shaft simultaneously batches precision and reliability.Wherein, the cone angle of the conical head 8.6 of cone wedge pipe 8 is greater than 27 °.
Outermost cone wedge tubular construction as shown in Figure 5, also comprise front end face 3.1, internal diameter platform 3.2, axial groove 3.3, a circle keyway 3.4, screw auxiliary connection groove 3.5, conical head 3.6, adjusting hole 3.8 and undercut 3.11, different from other cone wedge pipes is, be provided with cylinder pin hole 3.9 at outermost cone wedge pipe, and less than the internal diameter of volume core pipe 11, bore 3.10 cooperates installation with the spindle tube external diameter 9.5 of spindle tube 9 to pipe external diameter 3.7 equally.
The spindle tube structure as shown in Figure 4, inwall 9.1 two ends of spindle tube 9 are provided with the inner-diameter end keyway 9.4 that spindle nose key 2 usefulness are installed, be provided with free air diffuser 9.2 and exhaust passage 9.3 in the tube wall of spindle tube 9, also be provided with at least one long keyway 9.8 that cooperates with a C shape circle circle key 7.3 on the spindle tube, cooperate the strip hole 9.6 of radial symmetry also with straight pin 4 and fixedly mount the cylinder end cap fixed orifice 9.7 that cylinder end cap is used, except above-mentioned points, also be provided with the free vent 9.9 that the spindle tube inner chamber communicates with ambient atmosphere on the spindle tube.
Charge valve 20 is two-position three way charge valves, as shown in Figure 6, comprise inflation spool 20.4, valve core base 20.1, sealing column 20.5 and spool spring 20.6, sealing column 20.5 is installed in the inflation spool 20.4 by spool spring 20.6 and is positioned at the centre hole 20.4.3 place of inflation spool 20.4, inflation spool 20.4 is installed as one with valve core base 20.1 sealings, valve core base 20.1 is provided with block hole 20.1.3, block hole 20.1.3 is communicated with two pores 1.1 in inflation spool annular seal space 20.4.4 and the transmission side spindle nose 1,1.2, these at two pores are induction opening, one is deflation hole, the plane that valve core base 20.1 contacts with transmission side spindle nose 1 is provided with air discharge duct 20.1.1 and packing groove 20.1.2, be provided with ring seal plain cushion 20.7 among the packing groove 20.1.2, ring seal plain cushion 20.7 is close to pore by valve body spring 20.2, whole charge valve is installed in the mounting hole of transmission side spindle nose 1 by circlip 20.3, at transmission side spindle nose 1 and spindle tube 9 free air diffusers, be provided with two flat rubber cushion 19 sealings of cambered surface between the nose end of exhaust passage, two pores respectively with the free air diffuser of spindle tube, the exhaust passage connects, thereby realize filling, venting is with the centre hole with the inflation spool, make and fill, venting is fast, compares more convenient to operate with air sac breathing axle, fast.The inflation spool of charge valve is provided with guiding surface 20.4.1, turns to groove 20.4.2, centre hole 20.4.3 and annular seal space 20.4.4, as shown in Figure 7; Valve core base is provided with air discharge duct 20.1.1, packing groove 20.1.2 and block hole 20.1.3, and ring seal plain cushion 20.7 is contained among the packing groove 20.1.2, as shown in Figure 8.
The length of described cone wedge pipe 8 and with the configuration quantity of C shape circle 13 combinations, roll up minimum fabric width degree in the core pipe 11 and the length of expanding shaft is decided according to product.
Except above-mentioned points, in this expanding shaft, what, the size of thrust of cylinder piston 17 quantity will be determined according to winding diameter, weight and compressed-air actuated size that expanding shaft batches middle carrying; Cylinder piston 17 and cylinder end caps 15 in the spindle tube 9 are preferentially used the engineering plastics processing and manufacturing, only are 2/3 of air bag swelling shafts thereby make the weight of this expanding shaft, and the alleviating to be conducive to reduce of axle weight taken out the aerial bending of axle suspension, thereby is conducive to the maintenance of axle precision.Also meta pipe 10 can be set on the spindle tube 9, and directly be promoted to bore the cone wedge pipe 8 of wedge Guan Zuzhong by an end of spindle tube 9 to the other end, for obtaining larger tension force, batch larger coiled material, also can change air operated control into fluid control.
Use procedure and the principle of the present embodiment are as follows:
(1) need swelling volume core pipe 11 and when needing work when expanding shaft:
As shown in Figure 1 be the retracted state of C shape circle mechanical type expanding shaft, volume core pipe 11 through on the expanding shaft, is put into expanding shaft between the clamping conehead of reel again, about adjust and roll up core pipe 11, its both sides end face is alignd with the foil end face that will batch.
The inflation nozzle of charge gun, the guiding surface 20.4.1 of the inflation spool 20.4 by two position three-way valve, lean the centre hole 20.4.3 place in inflation, the projection of charge gun both sides is stuck in and turns in the groove 20.4.2 simultaneously, 90 ° are rotated inflation spool 20.4 and pull charge gun, air nozzle penetrates a length by the compressed air stream of operator's control, air-flow is by the centre hole 20.4.3 of inflation spool 20.4, push sealing column 20.5 open and enter in the annular seal space 20.4.4, and enter into by block hole 20.1.3, ring seal plain cushion 20.7 in the free air diffuser 9.2 of spindle tube 9.Air-flow enters into the left chamber of expanding shaft left side cylinder piston and the right chamber of right side cylinder piston by pore road 9.2.
Under the drive of expanding shaft both sides cylinder piston 17, both sides piston rod 14 promotes outermost cone wedge pipe 3 by straight pin 4, makes conical head 8.6 in a plurality of cone wedge pipes 8 push meta pipe 10 places of expanding shaft to.The C shape circle 7 of one circle circle, under conical head 3.6,8.6 promotion, tens on each C shape circle 7 is anti-skidding sword 7.2 along sword, advances along the axis of volume core pipe 11, make C shape enclose 7 external diameters and increase, be that chisel edge laterally is clamped on the internal diameter of rolling up core pipe 11 at last.
Meanwhile, the right chamber of expanding shaft left side cylinder piston and the left chamber gas of opposite side cylinder piston are entered in the air discharge duct 20.1.1 below two-position three way charge valve 20 valve core bases 20.1 by the exhaust passage 9.3 of spindle tube 9, are discharged in the atmosphere and go.
(2) need exhaust when expanding shaft, when expanding shaft is released from volume core pipe 11:
Batch finish after, 90 ° are rotated inflation spool 20.4 in the opposite direction, and pull charge gun, air nozzle penetrates a length by the compressed air stream of operator's control, the same with the swelling air-flow of front, also be by the two-position three way charge valve, but changed individual direction, entered in the exhaust passage 9.3, air-flow enters into the right chamber of swelling shaft left side cylinder piston and the left chamber of right side cylinder piston simultaneously, two piston rods 14 are last to drive outermost cone wedge pipes 3, and by each screw auxiliary connection 6, drives each cone wedge pipe 8 and retreats to the left and right sides of axle.
Meanwhile, the left chamber of expanding shaft left side cylinder piston, the gas that stops in the right chamber of expanding shaft right side cylinder piston is discharged in the atmosphere among the valve core base air discharge duct 20.1.1 by the two-position three way charge valve 20 of Fig. 6 from former road and goes.
Because conical head 8.6 is drawn back, make C shape circle 7 break away from the promotion of conical head, the elasticity of itself bounces back voluntarily, has broken away from the internal diameter of volume core pipe 11, and operator can at any end of expanding shaft, in the volume core pipe 11 with the material volume, be released expanding shaft.
The outside promotion of two piston rods 14 overcomes the weight of expanding shaft self, and pulling is respectively bored the wedge pipe and retreated, needed strength is very little, in the situation that multi-cylinder piston combination uses a cylinder piston to participate in retraction less, can the save compressed air, and improve the retraction speed of expanding shaft.

Claims (10)

1. a gas control C shape is enclosed the mechanical type expanding shaft, it is characterized in that: comprise spindle tube (9) and be installed in the transmission side spindle nose (1) at spindle tube (9) two ends, active side spindle nose (12), outer cone wedge pipe group and the meta pipe (10) of being set with of spindle tube (9), meta pipe (10) is fixed on the middle part of spindle tube (9), cone wedge pipe group symmetry is installed in the both sides of meta pipe (10), cone wedge pipe group is formed by connecting in turn by at least two cone wedge pipes (8), the front end of cone wedge pipe (8) is conical head (8.6), conical head (8.6) is towards meta pipe (10), the upper cover of conical head (8.6) has C shape circle (7), outermost cone wedge pipe (3) is connected with spindle tube (9) by connecting device, and outermost cone wedge pipe (3) connects pneumatic pushing mechanism.
2. gas control C shape according to claim 1 is enclosed the mechanical type expanding shaft, it is characterized in that: described pneumatic pushing mechanism comprises piston rod (14), cylinder and charge valve, spindle tube is provided with a left side in (9), the piston rod (14) of right two symmetries, captive joint with connecting device in the outer end of piston rod (14), every piston rod (14) at least one group of cylinder that be installed in series from outside to inside, every group of cylinder is comprised of two cylinder end caps (15) and the cylinder piston (17) that is positioned between two cylinder end caps (15), cylinder end cap (15) is captiveed joint with spindle tube (9), cylinder piston (17) is fixing by elastic spring (16) and piston rod (14), cylinder end cap (15) and cylinder piston (17) and piston rod (14), the contact position of spindle tube (9) all is equipped with seal ring (18), charge valve (20) is installed in the endoporus of transmission side spindle nose (1), corresponding charge valve (20) is provided with two pores (1.1 in transmission side spindle nose (1), 1.2), two pores (1.1,1.2) respectively with spindle tube (9) tube wall in free air diffuser (9.2), exhaust passage (9.3) communicates, free air diffuser (9.2), exhaust passage (9.3) communicates with the chamber, two ends of cylinder inner casing piston (17) respectively, and spindle tube (9) middle part is provided with free vent (9.9).
3. gas control C shape according to claim 1 and 2 is enclosed the mechanical type expanding shaft, it is characterized in that: described connecting device is the straight pin (4) that runs through outermost cone wedge pipe (8), and corresponding circle pin (4) is provided with strip hole (9.6) at spindle tube (9).
4. gas control C shape according to claim 1 is enclosed the mechanical type expanding shaft, it is characterized in that: be provided with screw auxiliary connection groove (3.5) in the described cone wedge pipe (8), adjacent two cone wedge pipes (8) are connected by screw pair (6) and pass screw auxiliary connection groove (3.5) and link together.
5. gas control C shape according to claim 1 is enclosed the mechanical type expanding shaft, it is characterized in that: described C shape circle (7) one ends prolong the circle center position and are extended with a circle key (7.3), correspondence ring head key (7.3) offers a circle keyway (8.4) and has at least one long keyway (9.8) at spindle tube (9) at the conical head (8.6) of cone wedge pipe (8), and a circle key (7.3) of C shape circle passes a circle keyway (8.4) and is installed in the long keyway (9.8) of spindle tube.
6. gas control C shape according to claim 5 is enclosed the mechanical type expanding shaft, and it is characterized in that: the distance between a described circle key (7.3) and the other end circle tail (7.4) is 10-50mm, and the external diameter surface that encloses (7) C shape is provided with Non-slip material.
7. gas control C shape according to claim 6 is enclosed the mechanical type expanding shaft, and it is characterized in that: described Non-slip material is comprised of a plurality of continuous semi arches or concave station, and the spacing between adjacent semi arch or the concave station is 0.1-10mm.
8. gas control C shape according to claim 1 is enclosed the mechanical type expanding shaft, it is characterized in that: evenly have a plurality of axial grooves (8.3) on the conical head (8.6) of described cone wedge pipe (8) front end, inwall at conical head (8.6) is provided with an internal diameter platform (8.2), and the rear end of cone wedge pipe (8) is provided with limit dais (8.10).
9. gas control C shape according to claim 2 is enclosed the mechanical type expanding shaft, and it is characterized in that: described charge valve (20) is installed in the mounting hole of transmission side spindle nose (1) by circlip (20.3).
10. according to claim 2 or 9 described gas control C shapes circle mechanical type expanding shafts, it is characterized in that: described charge valve (20) is the two-position three way charge valve, comprise inflation spool (20.4), valve core base (20.1), sealing column (20.5) and spool spring (20.6), sealing column (20.5) is installed in the inflation spool (20.4) by spool spring (20.6) and is positioned at the centre hole (20.4.3) of inflating spool (20.4) and locates, inflation spool (20.4) is installed as one with valve core base (20.1) sealing, valve core base (20.1) is provided with block hole (20.1.3), block hole (20.1.3) is communicated with two pores (1.1 in inflation spool annular seal space (20.4.4) and the transmission side spindle nose (1), 1.2), the plane that valve core base (20.1) contacts with transmission side spindle nose (1) is provided with air discharge duct (20.1.1) and packing groove (20.1.2), be provided with ring seal plain cushion (20.7) in the packing groove (20.1.2), ring seal plain cushion (20.7) is close to pore by valve body spring (20.2).
CN 201220376455 2012-07-31 2012-07-31 Air control C-shaped circle mechanical expansion and shrink shaft Expired - Fee Related CN202729475U (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102745556A (en) * 2012-07-31 2012-10-24 柳燕明 Mechanical expansion shaft of air control C-shaped rings
TWI651257B (en) * 2018-02-07 2019-02-21 永易立股份有限公司 Gas rise (pressure) axis

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102745556A (en) * 2012-07-31 2012-10-24 柳燕明 Mechanical expansion shaft of air control C-shaped rings
CN102745556B (en) * 2012-07-31 2014-09-24 柳燕明 Mechanical expansion shaft of air control C-shaped rings
TWI651257B (en) * 2018-02-07 2019-02-21 永易立股份有限公司 Gas rise (pressure) axis

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