CN202555438U - Automatic spraying equipment for release agent - Google Patents
Automatic spraying equipment for release agent Download PDFInfo
- Publication number
- CN202555438U CN202555438U CN2012202080986U CN201220208098U CN202555438U CN 202555438 U CN202555438 U CN 202555438U CN 2012202080986 U CN2012202080986 U CN 2012202080986U CN 201220208098 U CN201220208098 U CN 201220208098U CN 202555438 U CN202555438 U CN 202555438U
- Authority
- CN
- China
- Prior art keywords
- valve
- releasing agent
- gas path
- path pipe
- control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Nozzles (AREA)
- Forging (AREA)
Abstract
The utility model relates to spraying equipment in the field of forging machining, in particular to automatic spraying equipment for a release agent of a forging die on an electro-hydraulic hammer. The automatic spraying equipment for the release agent comprises a main air valve, a first reversing valve, a second reversing valve, a booster pump, an electric cabinet with a programmable logic controller (PLC) control system, a release agent pipeline, a control gas circuit pipeline, a gas circuit pipeline, a third reversing valve, a valve block, a pneumatic switch, a check valve, a mixing valve, a liquid separation block, spray nozzles and an equipment box body. The automatic spraying equipment for the release agent is simple and rational in structure, uniform in spraying, high in working efficiency and low in reject rate, a forged piece is difficultly adhered to the die, and all-gas circuit control is adopted.
Description
Technical field
The utility model relates to a kind of spraying equipment that manufacture field is used that forges, a kind of specifically automatic spraying equipment that is used for forging mold releasing agent on the electric liquid hammer.
Background technology
As everyone knows; Connection rod of automobile engine forms through forging the processing manufacturing; In forging production process, need on electric liquid hammer, accomplish forging and molding by installation mold usually, forging can successfully take out from mould when electric liquid hammer tup rises, and this just need be in each back that is shaped of accomplishing to mould spraying releasing agent; Otherwise forging is easy and the mould adhesion, causes waste product.
The spraying of traditional forging mold releasing agent is with the operation of artificial pistol, spray inhomogeneous, dust greatly, inefficiency, forging quality is also had harmful effect.
The forging industry working condition all compares badly, and high temperature, high dust, high noisy, vibrations are big etc. is the main feature of forging environment, and traditional circuit control spraying releasing agent under above-mentioned adverse circumstances can not satisfy the requirement of equipment working condition,
In order to improve working environment, improve utilization rate of equipment and installations, reduce production costs, cost of equipment maintenance, we have researched and developed this equipment.
Summary of the invention
The purpose of the utility model is the deficiency to prior art, provide a kind of simple and reasonable, spraying evenly, forging is not easy and the releasing agent automatic spraying equipment of mould adhesion, high efficiency, low, the full gas circuit control of percent defective.
The purpose of the utility model is achieved in that this spraying equipment comprises main air valve, first reversal valve, second reversal valve, force (forcing) pump, has electric cabinet, releasing agent pipeline, control gas path pipe, gas path pipe, the 3rd reversal valve, valve piece, jettron, check valve, mixing valve, liquid-separating block, shower nozzle and equipment box that PLC controls system; Described force (forcing) pump and the electric cabinet that has PLC control system be arranged on equipment box above; Side at equipment box is provided with releasing agent pipeline, control gas path pipe and gas path pipe; The main air valve that is used to open or close total source of the gas is arranged on below equipment box one side; The control gas path pipe is provided with first reversal valve; Second reversal valve is arranged on the control piper of force (forcing) pump; The 3rd reversal valve is arranged on the gas path pipe, and jettron, check valve and mixing valve are fixed on the valve piece, and jettron is set at an end of releasing agent pipeline as the gauge tap of releasing agent pipeline; Be used to prevent that the check valve that releasing agent flows backwards is arranged on gas path pipe one end; Mixing valve is communicated with and is delivered to liquid-separating block after releasing agent pipeline, control gas path pipe and gas path pipe mix releasing agent and compressed air, and liquid-separating block is arranged on the mixing valve, and the spraying releasing agent is to mould after being connected with shower nozzle on the liquid-separating block releasing agent and compressed-air actuated mixture being divided into two-way.
Utility model has the following advantages and good effect:
1, the utility model can be realized releasing agent spraying automatically as required, cooperates closely with the action of electric liquid hammer, saves manual work and has improved production efficiency, has reduced the waste product generation.
2, the utility model also have simple and reasonable, spraying evenly, forging is not easy and advantage such as mould adhesion.
3, the utility model has broken away from the control of traditional circuit, has realized that full gas circuit controls automatically, is fit to very much abominable work condition environment and uses down.
4, the full air-path control system main element of the utility model all adopts 304 stainless steels, has advantages such as anticorrosive, anti-aging.
5, the utility model automatic control of employing new technology can be practiced thrift releasing agent, thereby reduces production costs; Thereby the purpose of improving the working environment of workers that the dust that reduces the releasing agent generation in addition reaches.
6, because releasing agent has corrosivity, so electric system is required than higher, adopt full gas circuit control can reduce the manufacturing cost of the equipment of establishing, reduce equipment failure rate, enhance productivity.
7, the utility model has been got rid of aging, electric leakage that Circuits System occurs because use full gas circuit control, and defectives such as sparking prevent the personal safety and the fire incident that occur because of electric leakage.
8, the utility model is in the same place gas and liquid mixing, forms the high-pressure gas-liquid mixed liquor, and ejection reaches the purpose of all even reduction mold temperature of spraying, thereby improved the mould utilization rate at a high speed; The gas of controlling the gas circuit ejection simultaneously also can increase hammer ambient gas flow velocity, reaches the purpose of suitable reduction hammer ambient temperature.
9, full air-path control system, the major control pipeline adopts elasticity to connect, thereby adapts to impact and the vibrations that forging hammer produces in the process of forging more.Advantage with anti-vibration and impact.
Description of drawings
Fig. 1 is the automatic spraying equipment overall structure sketch map of releasing agent.
Fig. 2 is that the utility model body part A is to the projection structure sketch map.
The specific embodiment
Like Fig. 1, shown in 2: this spraying equipment comprises main air valve 1, first reversal valve 2, second reversal valve 3, force (forcing) pump 4, the electric cabinet 5 that has PLC control system, releasing agent pipeline 6, control gas path pipe 7, gas path pipe 8, the 3rd reversal valve 9, valve piece 10, jettron 11, check valve 12, mixing valve 13, liquid-separating block 14, shower nozzle 15 and equipment box 16; Described force (forcing) pump 4 and the electric cabinet 5 that has PLC control system be arranged on equipment box 16 above; Side at equipment box 16 is provided with releasing agent pipeline 6, control gas path pipe 7 and gas path pipe 8; The main air valve 1 that is used to open or close total source of the gas is arranged on below equipment box 16 1 sides; Control gas path pipe 7 is provided with first reversal valve 2; Second reversal valve 3 is arranged on the control piper of force (forcing) pump 4; The 3rd reversal valve 9 is arranged on the gas path pipe 8; Jettron 11, check valve 12 and mixing valve 13 are fixed on the valve piece 10; Jettron 11 is set at an end of releasing agent pipeline 6 as the gauge tap of releasing agent pipeline 6, is used to prevent that the check valve 12 that releasing agent flows backwards is arranged on gas path pipe 8 one ends, and mixing valve 13 is communicated with and is delivered to liquid-separating block 14 after releasing agent pipeline 6, control gas path pipe 7 and gas path pipe 8 mix releasing agent and compressed air; Liquid-separating block 14 is arranged on the mixing valve 13, and the spraying releasing agent is to mould after being connected with shower nozzle 15 on the liquid-separating block 14 releasing agent and compressed-air actuated mixture being divided into two-way.
Described first reversal valve 2, second reversal valve 3, the 3rd reversal valve 9, jettron 11, check valve 12 are connected control with mixing valve 13 through electric cabinet 5 gas circuits.
The title and the function of each parts see the following form:
| Sequence number | | Function | ||
| 1 | Main air valve | Open or close total source of the gas | ||
| 2 | First reversal valve | Open or shut-off |
||
| 3 | Second reversal | Control assembly | 4 | |
| 4 | Force (forcing) pump (head) | Be extracted in the |
||
| 5 | Electric cabinet | Inside is equipped with |
||
| 6 | The releasing agent pipeline | Releasing agent is delivered to |
||
| 7 | The control gas path | Control assembly | 6 and 8 unlatching or close | |
| 8 | Gas path pipe | With compressed air delivery to |
||
| 9 | The 3rd reversal valve | Control compressed air is to the conveying of |
||
| 10 | The valve piece | Install and |
||
| 11 | Jettron | The gauge tap of |
||
| 12 | Check valve | Prevent that releasing agent from flowing backwards | ||
| 13 | Mixing valve | With being delivered to |
||
| 14 | Liquid-separating block | Releasing agent and compressed-air actuated mixture are divided into two- |
||
| 15 | Shower nozzle | The spraying releasing agent is to mould | ||
| 16 | Equipment box | Be used for installing and fixing of splendid attire releasing agent and each parts pipeline | ||
| 17 | Triplet | Be used for filtered air and the parts on pipeline provide lubricating |
||
| 18 | Filter | Be used for the filtration of releasing agent |
Operation principle: at first open main air valve 1; 3 energisings of second reversal valve; Head 4 is started working to system's pressurization, and pressure reaches setting value and waits for next step instruction; The electricity liquid hammer sends signal and gives PLC system in this equipment electric cabinet 5; The PLC system gives the 3rd reversal valve and 2 energisings of first reversal valve simultaneously; Start jettron 11 through control gas path pipe 7 through valve piece 10 and open releasing agent pipeline 6; Gases at high pressure mix process liquid-separating block 14 from shower nozzle 15 ejections through the high pressure releasing agent of check valve 12 and 6 ejections of releasing agent pipeline at mixing valve 13, accomplish an operation cycle.
Claims (1)
1. releasing agent automatic spraying equipment; It is characterized in that: this spraying equipment comprises main air valve, first reversal valve, second reversal valve, force (forcing) pump, has electric cabinet, releasing agent pipeline, control gas path pipe, gas path pipe, the 3rd reversal valve, valve piece, jettron, check valve, mixing valve, liquid-separating block, shower nozzle and equipment box that PLC controls system; Described force (forcing) pump and the electric cabinet that has PLC control system be arranged on equipment box above; Side at equipment box is provided with releasing agent pipeline, control gas path pipe and gas path pipe; The main air valve that is used to open or close total source of the gas is arranged on below equipment box one side; The control gas path pipe is provided with first reversal valve, and second reversal valve is arranged on the control piper of force (forcing) pump, and the 3rd reversal valve is arranged on the gas path pipe; Jettron, check valve and mixing valve are fixed on the valve piece; Jettron is set at an end of releasing agent pipeline as the gauge tap of releasing agent pipeline, is used to prevent that the check valve that releasing agent flows backwards is arranged on gas path pipe one end, and mixing valve is communicated with and is delivered to liquid-separating block after releasing agent pipeline, control gas path pipe and gas path pipe mix releasing agent and compressed air; Liquid-separating block is arranged on the mixing valve, and the spraying releasing agent is to mould after being connected with shower nozzle on the liquid-separating block releasing agent and compressed-air actuated mixture being divided into two-way.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012202080986U CN202555438U (en) | 2012-05-10 | 2012-05-10 | Automatic spraying equipment for release agent |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012202080986U CN202555438U (en) | 2012-05-10 | 2012-05-10 | Automatic spraying equipment for release agent |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202555438U true CN202555438U (en) | 2012-11-28 |
Family
ID=47205144
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012202080986U Expired - Fee Related CN202555438U (en) | 2012-05-10 | 2012-05-10 | Automatic spraying equipment for release agent |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202555438U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106423634A (en) * | 2016-11-02 | 2017-02-22 | 天津那诺机械制造有限公司 | Liquid forging releasing agent adjustable automatic spraying device |
| CN106583558A (en) * | 2016-12-21 | 2017-04-26 | 宁波市北仑怡健模具制造有限公司 | Automobile gear die |
| CN106984789A (en) * | 2017-05-05 | 2017-07-28 | 广东鸿图武汉压铸有限公司 | A kind of mould inner spray coating device |
| CN108837967A (en) * | 2018-07-26 | 2018-11-20 | 四川省川建管道有限公司 | A kind of coating transportation system for pipe die spraying |
-
2012
- 2012-05-10 CN CN2012202080986U patent/CN202555438U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106423634A (en) * | 2016-11-02 | 2017-02-22 | 天津那诺机械制造有限公司 | Liquid forging releasing agent adjustable automatic spraying device |
| CN106583558A (en) * | 2016-12-21 | 2017-04-26 | 宁波市北仑怡健模具制造有限公司 | Automobile gear die |
| CN106984789A (en) * | 2017-05-05 | 2017-07-28 | 广东鸿图武汉压铸有限公司 | A kind of mould inner spray coating device |
| CN108837967A (en) * | 2018-07-26 | 2018-11-20 | 四川省川建管道有限公司 | A kind of coating transportation system for pipe die spraying |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202555438U (en) | Automatic spraying equipment for release agent | |
| CN101963120B (en) | Stabilized-pressure oil supply system of high-pressure direct-injection injector and control method thereof | |
| CN202349595U (en) | Compressed air concentrated supply device | |
| CN103264272A (en) | Plunger pump valve rubber press-in equipment | |
| CN104833586A (en) | Novel pressure test system for braided hose | |
| CN202621350U (en) | Foaming gun | |
| CN202832787U (en) | Engine oil sump washing device | |
| CN202001049U (en) | Pneumatically-pressurized water-spraying dust removal device | |
| CN107570498B (en) | Device and method for cleaning inner wall of brake pipe | |
| CN201147811Y (en) | Die lubrication apparatus of numerical control turret punch press | |
| CN205253450U (en) | Automatic lubricating arrangement that sprays of mould | |
| CN213039313U (en) | Pressurization dust fall atomizer of unloading point in mine | |
| CN103939313A (en) | Manual two-stage rapid oil delivery pump | |
| CN204973371U (en) | Bag hose blowback system | |
| CN203711393U (en) | Valve body cleaning machine | |
| CN208680075U (en) | A kind of blow head and the cleaning machine with it | |
| CN203685714U (en) | On-line automatic dust removal device of water vapor jet vacuum pump | |
| CN102121476A (en) | Screw rod medium-pressure machine | |
| CN202964422U (en) | Steel tube rod sand blasting, linking and air supply energy-saving control device | |
| CN202062353U (en) | Device with gas replacing and bleeding valve | |
| CN204286704U (en) | A kind of oil filter leakage test fixture | |
| CN110593786B (en) | Wet dust removal system for down-the-hole drill | |
| CN209857039U (en) | Spray burning system for recycling asphalt oil | |
| CN101566181B (en) | Control system for pneumatic high-voltage booster | |
| CN104889091A (en) | Cleaning method of valve body cleaner and device thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121128 Termination date: 20210510 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |