CN202543558U - Three-layer tea carbon screen cloth - Google Patents
Three-layer tea carbon screen cloth Download PDFInfo
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- CN202543558U CN202543558U CN2012201260888U CN201220126088U CN202543558U CN 202543558 U CN202543558 U CN 202543558U CN 2012201260888 U CN2012201260888 U CN 2012201260888U CN 201220126088 U CN201220126088 U CN 201220126088U CN 202543558 U CN202543558 U CN 202543558U
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- tea charcoal
- tea
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Abstract
The utility model relates to three-layer tea carbon screen cloth which consists of a surface layer, a bottom layer and a tea carbon polyester monofilament support layer, wherein the tea carbon polyester monofilament support layer is connected between the surface layer and the bottom layer; the three-dimensional three-layer tea carbon screen cloth is formed by knitting the surface layer, the bottom layer and the tea carbon polyester monofilament support layer in a warp knitting manner. The three-layer tea carbon screen cloth disclosed by the utility model adopts the tea carbon polyester monofilament, has the advantage of low energy consumption and has multiple effects of deodorizing, adsorbing peculiar smell, dehumidifying, resisting static and the like.
Description
[technical field]
The utility model relates to the screen cloth technical field, specifically, is a kind of tea charcoal three-layer mesh fabric.
[background technology]
Three-layer mesh fabric is a kind of warp-knitted spacer fabric, is the two-layer fabrics that on two needle-bars, forms of the yarn by different material or fineness, has a certain thickness tricot with what the connection yarn of all lengths fineness coupled together between the two.Therefore its structure generally includes three layers, i.e. surface layer, bottom and supporting layer, and surface layer and bottom have the hollow out decorative pattern usually, and supporting layer is connected between surface layer, the bottom by monofilament and forms, and total has certain elasticity, and good air permeability.
The tea charcoal is rich in a large number the health beneficial trace elements and has multiple function.The tea charcoal adopts and reclaims tealeaves, and tea grounds is a raw material, fires a kind of porous material with micropore, mesopore, aperture that forms through special process, has very big specific area and superpower absorption property, has special efficacies such as deodorizing, absorption peculiar smell.The tea charcoal has dehumidifying, regulates the specific function of environment temperature, can make the moisture of absorption be alkalescent, has effects such as bleaching, skin makeup.In addition, because its specific molecule structure and superpower adsorption function, the tea charcoal has weak inductive, plays antistatic, anti-electromagnetic-radiation effect.The tea charcoal also can emitting far infrared ray, excites the generation anion, accelerates blood circulation, improves the human body environment.
Existing three-layer mesh fabric function is comparatively single, can not satisfy the requirement of people to the screen cloth multifunction.
[utility model content]
The purpose of the utility model is to overcome the deficiency of prior art, and a kind of tea charcoal three-layer mesh fabric is provided.
The purpose of the utility model realizes through following technical scheme:
A kind of tea charcoal three-layer mesh fabric, surface layer, bottom and the tea charcoal polyester monofilament supporting layer that is connected between the two constitute; Described surface layer, bottom and tea charcoal polyester monofilament supporting layer are to be made into the tea charcoal three-layer mesh fabric of 3 D stereo through the volume mode.
Described tea charcoal polyester monofilament supporting layer is that the tea charcoal polyester monofilament by 20～50D constitutes.
The yarn-using amount of described tea charcoal polyester monofilament supporting layer is 6000～12000mm/Rack.
Having a comb yarn in the described surface layer at least is the tea charcoal polyester multifilament of 100D, 960mm/Rack.
Described surface layer is a tea charcoal polyester multifilament and the comb 30 of 100D, 960mm/Rack by two comb yarns
s/ 2, the hemp yarn of 2016mm/Rack is made into.
Having a comb yarn in the described bottom at least is the tea charcoal polyester multifilament of 75D, 1780mm/Rack.
Described bottom is that the tea charcoal polyester multifilament of 75D, 1780mm/Rack and the tea charcoal polyester multifilament of comb 75D, a 2400mm/Rack are made into by a comb yarn.
Compared with prior art, the good effect of the utility model is:
1, the tea charcoal has the tealeaves of recovery and tea grounds to form through the special process sintering.With low cost, environmental protection more; With bamboo charcoal, the coffee charcoal, the coconut palm charcoal is compared, and sintering temperature is low, therefore has the advantage of low energy consumption.
2, tea charcoal and polyester master particle consolute obtain tea charcoal polyster fibre, have deodorizing, absorption peculiar smell, dehumidifying, the antistatic multi-efficiency that waits.
3, tea charcoal itself has black, therefore in spinning process, has saved this one procedure of dyeing.Not only reduced cost, and avoided the injury of chemical dye human body.
4, in the surface layer of screen cloth material, add hemp yarn, improved the whole moisture pick-up properties and the contact performance of material.This three-layer mesh fabric is a kind of novel kind of high-quality, environmental protection, can satisfy consumers in general's requirements at the higher level.
[description of drawings]
Fig. 1 is the perspective view of the utility model three-layer mesh fabric
Wherein: the 1st, surface layer, the 2nd, tea charcoal polyester monofilament supporting layer, the 3rd, bottom.
[specific embodiment]
The specific embodiment of a kind of tea charcoal of the utility model three-layer mesh fabric below is provided.
Embodiment 1
See also shown in the accompanying drawing 1; It is a kind of tea charcoal three-layer mesh fabric of the utility model; Be to be made up of surface layer 1, bottom 3 and the tea charcoal polyester monofilament supporting layer 2 that is connected between the two, described surface layer 1, described bottom 3 and described tea charcoal polyester monofilament supporting layer 2 are to be made into the tea charcoal three-layer mesh fabric of 3 D stereo through the volume mode.
Described tea charcoal polyester monofilament supporting layer 2 is that the tea charcoal polyester monofilament by 20～50D constitutes.
The yarn-using amount of described tea charcoal polyester monofilament supporting layer 2 is 6000～12000mm/Rack.
Having a comb yarn in the described surface layer 1 at least is the tea charcoal polyester multifilament of 100D, 960mm/Rack.
Described surface layer 1 is a tea charcoal polyester multifilament and the comb 30 of 100D, 960mm/Rack by two comb yarns
s/ 2, the hemp yarn of 2016mm/Rack is made into.
Having a comb yarn in the described bottom 3 at least is the tea charcoal polyester multifilament of 75D, 1780mm/Rack.
Described bottom 3 is that the tea charcoal polyester multifilament of 75D, 1780mm/Rack and the tea charcoal polyester multifilament of comb 75D, a 2400mm/Rack are made into by a comb yarn.
A kind of tea charcoal three-layer mesh fabric of the utility model; It is the three-layer mesh fabric of making of tea charcoal terylene thread; Yarn is with the surface layer 1, the bottom 3 that are made into through the volume mode and be connected in the supporting layer 2 between the two, and respectively the combing of said formation surface layer 1 and/bottom 3 has a comb yarn at least in the yarn be hemp yarn.Its surface layer 1 is by a tea charcoal polyester multifilament and the comb 30 of two comb 100D, 960mm/Rack
s/ 2, the hemp yarn of 2016mm/Rack is made into; Said bottom 3 is made into by the tea charcoal polyester multifilament of a comb 75D, 1780mm/Rack tea charcoal polyester multifilament and a comb 75D, 2400mm/Rack, and said supporting layer 2 is made into by a comb 20～50D, 6000～12000mm/Rcak tea charcoal polyester monofilament.
The technological process of production of above-mentioned three-layer mesh fabric may further comprise the steps as follows: warping, go up axle, entry, weave, grey cloth check, put, deliver from godown, join cylinder in storage, margin to seam, base are fixed, refining (removing cured matter), washing, dehydration, dyeing, washing, dehydration, typing, finished product inspection, packing, finished product are put in storage.
Key problem in technology in the production process is in the warping process, to control warping tension force well, and hemp yarn is cured excessively in the warping process, to improve the convergence of hemp yarn, controls the lopping tension force of yarn in the manufacture process well, to solve the low problem of hemp yarn knot strength.Hemp yarn will pass through groove drum trough tube before warping, select the warping machines warping of band tension force platen for use, and it is cured excessively by hemp yarn that tension pulley is put the cured cake of 15 grammes per square metres in the warping process, and 30
s/ 2 hemp yarn warping Tension Control are in 25-35 gram/root, and the 30s/2 hemp yarn warping speed of a motor vehicle is controlled in 250 meters/minute.
30
s/ 2 hemp yarns are compared with the chemical fibre silk of same size, and powerful low, the tubercle brute force is low, and coefficient of friction is big, be unfavorable in the crooked lopping of double rib warp loom high speed, but hemp yarn has the good hygroscopicity and the biocidal property of flax fibre.In weaving process, control yarn lopping tension force well,, used cured method to reduce the big problem of hemp yarn frictional resistance to solve the problem of hemp yarn knot strength difference.
The implication of said constituent parts is following: D is the unit of expression filament thickness, and mm/Rack is meant the yarn-using amount of 480 lines, 30
s/ 2 are meant that this yarn is plied to by 2 30 cotton yarns.
The particle diameter of said micro/nano level tea powdered carbon is 0.05～5 μ m, and the mass percent that said micro/nano level tea powdered carbon accounts for tea charcoal polyester master particle is 10～30%.Said tea charcoal polyester master particle accounts for 1～10% of spinning material gross mass.
Tea charcoal polyester monofilament, its raw materials quality percentage:
Tea charcoal dacron master grain 5%
Polyester 95%
A kind of preparation method of tea charcoal polyester monofilament, its concrete steps:
As spinning material, make the U type polyester monofilament that contain tea charcoal composition through high speed melt-spinning technology with said tea charcoal polyester master particle and polyester slice, the mass percent that wherein said tea charcoal polyester master particle accounts for polyester slice is 1～10%; Said spinning process adopts UDY-DT technology; Wherein the type of cooling adopts blowing cooling or cooling naturally, obtains to contain the non-oriented silk of terylene of tea charcoal composition, and drawn obtains tea charcoal polyester monofilament again, and wherein the stretching process stretching ratio is 3.5～4.5 times.
Tea charcoal dacron master grain, its raw materials quality percentage:
Tea carbon powder 10%
Function ceramics powder 1%
Polymer support 89%
The preparation of tea carbon powder:
Tealeaves is with boiling water immersion treatment 30～60min, and (after open assembly time 10～30min) immersions, 100～150 ℃ of oven dry, the oven dry back uses pulverizer that tealeaves is tentatively pulverized, and the processing time is 1～6h to need to handle three times.
Adopt quartz tube furnace to carry out the segmentation charing of tealeaves then: the heating rate with 10～15 ℃/min rises to 250 ℃; Tealeaves is at 250 ℃ of following charing 30～60min; Heating rate with 10～15 ℃/min rises to 450 ℃ then; At 450 ℃ of charing 30～60min, the heating rate with 10～12 ℃/min rises to 650 ℃ at last again, and 1～6h is handled in charing under this temperature.
Charring process is to the influence of tea carbon structure: at above-mentioned segmentation carbonization temperature and under the time, can guarantee to obtain to have the high-ratio surface tea carbon powder of ultra-fine micropore, the size of micropore can be controlled at 0.01～1 μ m.
After the charing obtained product is ground at high energy ball mill, until fine-powdered, promptly obtain the tea carbon powder, the particle diameter of tea carbon powder is 0.05～5 μ m.
The air-flow Passivation Treatment for hot air flow adds thermal inactivation, is removed tea charcoal particle wedge angle, reduces the damage to spinning equipment, increases tea carbon powder flowing in polymer support simultaneously, increases dispersing uniformity.
The function ceramics powder is ZrO superfines or Nano Silver material, like ZrO superfines (far infrared transmissivity is high), utilizes the loose structure of tea carbon powder, and the adsorption function ceramic powder produces cooperative effect, improves the far infrared launching effect, increases the function of fiber.Also can adsorb Nano Silver and carry out compositely, increase antibacterial effect.
The preparation of tea charcoal dacron master grain:
Adopt the low viscosity polymer carrier, like PTT, PBT; Appropriateness branched modification polyester (like star polyester, macromolecular chain is prone to form a spherical ball of string, and is mobile with increase in the PET blend process); Polymer support trends towards moving to fiber surface in the blend melt extrusion; And the formation enrichment, guaranteeing the functional consumption that significantly reduces master batch simultaneously of fiber, reduce cost.
Through evidence, a kind of tea charcoal three-layer mesh fabric of the utility model is the three-layer mesh fabric of making of tea charcoal polyester monofilament, has solved the shortcoming of screen cloth function singleness really, has remedied the deficiency of prior art environmental pollution.
The above only is the preferred implementation of the utility model; Should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the utility model design; Can also make some improvement and retouching, these improvement and retouching also should be regarded as in the protection domain of the utility model.
Claims (8)
1. a tea charcoal three-layer mesh fabric is characterized in that, surface layer, bottom and the tea charcoal polyester monofilament supporting layer that is connected between the two constitute.
2. a kind of tea charcoal three-layer mesh fabric as claimed in claim 1 is characterized in that, described surface layer, and bottom and tea charcoal polyester monofilament supporting layer are to be made into the tea charcoal three-layer mesh fabric of 3 D stereo through the volume mode.
3. a kind of tea charcoal three-layer mesh fabric as claimed in claim 1 is characterized in that, described tea charcoal polyester monofilament supporting layer is that the tea charcoal polyester monofilament by 20～50D constitutes.
4. a kind of tea charcoal three-layer mesh fabric as claimed in claim 1 is characterized in that the yarn-using amount of described tea charcoal polyester monofilament supporting layer is 6000～12000mm/Rack.
5. a kind of tea charcoal three-layer mesh fabric as claimed in claim 1 is characterized in that, having a comb yarn in the described surface layer at least is the tea charcoal polyester multifilament of 100D, 960mm/Rack.
6. a kind of tea charcoal three-layer mesh fabric as claimed in claim 1 is characterized in that, described surface layer is a tea charcoal polyester multifilament and the comb 30 of 100D, 960mm/Rack by two comb yarns
s/ 2, the hemp yarn of 2016mm/Rack is made into.
7. a kind of tea charcoal three-layer mesh fabric as claimed in claim 1 is characterized in that, having a comb yarn in the described bottom at least is the tea charcoal polyester multifilament of 75D, 1780mm/Rack.
8. a kind of tea charcoal three-layer mesh fabric as claimed in claim 1 is characterized in that, described bottom is that the tea charcoal polyester multifilament of 75D, 1780mm/Rack and the tea charcoal polyester multifilament of comb 75D, a 2400mm/Rack are made into by a comb yarn.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201260888U CN202543558U (en) | 2012-03-29 | 2012-03-29 | Three-layer tea carbon screen cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201260888U CN202543558U (en) | 2012-03-29 | 2012-03-29 | Three-layer tea carbon screen cloth |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202543558U true CN202543558U (en) | 2012-11-21 |
Family
ID=47164221
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012201260888U Expired - Fee Related CN202543558U (en) | 2012-03-29 | 2012-03-29 | Three-layer tea carbon screen cloth |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202543558U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103061027A (en) * | 2013-01-17 | 2013-04-24 | 常熟市双润织造有限公司 | Bamboo charcoal fiber mesh fabric |
| CN104775230A (en) * | 2015-03-26 | 2015-07-15 | 桐乡市尤科斯纺织科技有限公司 | Two-layer composite fiber fabric and special production equipment thereof |
| CN104831465A (en) * | 2015-05-06 | 2015-08-12 | 福建省晋江市华宇织造有限公司 | Bacteriostatic warmth retention composite functional screen cloth and manufacturing method thereof |
| CN104846637A (en) * | 2015-05-06 | 2015-08-19 | 福建省晋江市华宇织造有限公司 | Manufacturing method of screen cloth for shoes |
| CN104846470A (en) * | 2015-05-06 | 2015-08-19 | 福建省晋江市华宇织造有限公司 | Producing method of screen cloth for babies |
| CN105324525A (en) * | 2013-03-19 | 2016-02-10 | 米勒纺织品有限公司 | Spacing knit fabric and method for producing a spacing knit fabric section |
| JP2019218675A (en) * | 2018-06-18 | 2019-12-26 | ミュラー・テクスティール・ゲゼルシャフト・ミト・ベシュレンクテル・ハフツング | Use of spacer textile, lining material and spacer knitted fabric |
| CN111903279A (en) * | 2020-09-09 | 2020-11-10 | 常熟市正方宜织造有限公司 | 3D mesh vegetation blanket |
| CN113073421A (en) * | 2020-11-19 | 2021-07-06 | 福建省晋江市华宇织造有限公司 | Antibacterial jacquard mesh |
-
2012
- 2012-03-29 CN CN2012201260888U patent/CN202543558U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103061027A (en) * | 2013-01-17 | 2013-04-24 | 常熟市双润织造有限公司 | Bamboo charcoal fiber mesh fabric |
| CN105324525A (en) * | 2013-03-19 | 2016-02-10 | 米勒纺织品有限公司 | Spacing knit fabric and method for producing a spacing knit fabric section |
| CN104775230A (en) * | 2015-03-26 | 2015-07-15 | 桐乡市尤科斯纺织科技有限公司 | Two-layer composite fiber fabric and special production equipment thereof |
| CN104831465A (en) * | 2015-05-06 | 2015-08-12 | 福建省晋江市华宇织造有限公司 | Bacteriostatic warmth retention composite functional screen cloth and manufacturing method thereof |
| CN104846637A (en) * | 2015-05-06 | 2015-08-19 | 福建省晋江市华宇织造有限公司 | Manufacturing method of screen cloth for shoes |
| CN104846470A (en) * | 2015-05-06 | 2015-08-19 | 福建省晋江市华宇织造有限公司 | Producing method of screen cloth for babies |
| CN104846637B (en) * | 2015-05-06 | 2016-02-17 | 福建省晋江市华宇织造有限公司 | A kind of preparation method of footwear screen cloth |
| JP2019218675A (en) * | 2018-06-18 | 2019-12-26 | ミュラー・テクスティール・ゲゼルシャフト・ミト・ベシュレンクテル・ハフツング | Use of spacer textile, lining material and spacer knitted fabric |
| JP7355527B2 (en) | 2018-06-18 | 2023-10-03 | ミュラー・テクスティール・ゲゼルシャフト・ミト・ベシュレンクテル・ハフツング | Use of spacer textiles, lining materials and spacer knitted fabrics |
| CN111903279A (en) * | 2020-09-09 | 2020-11-10 | 常熟市正方宜织造有限公司 | 3D mesh vegetation blanket |
| CN113073421A (en) * | 2020-11-19 | 2021-07-06 | 福建省晋江市华宇织造有限公司 | Antibacterial jacquard mesh |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121121 Termination date: 20210329 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |