CN202543363U - Plating tank for producing diamond fret saw - Google Patents

Plating tank for producing diamond fret saw Download PDF

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Publication number
CN202543363U
CN202543363U CN2012201220363U CN201220122036U CN202543363U CN 202543363 U CN202543363 U CN 202543363U CN 2012201220363 U CN2012201220363 U CN 2012201220363U CN 201220122036 U CN201220122036 U CN 201220122036U CN 202543363 U CN202543363 U CN 202543363U
Authority
CN
China
Prior art keywords
plating tank
sand
nickel plate
rollers
plating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2012201220363U
Other languages
Chinese (zh)
Inventor
王亮亮
王秦生
赵清国
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhengzhou Synthetic Diamond and Products Engineering Technology Research Center Co Ltd
Zhongyuan University of Technology
Original Assignee
Zhengzhou Synthetic Diamond and Products Engineering Technology Research Center Co Ltd
Zhongyuan University of Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhengzhou Synthetic Diamond and Products Engineering Technology Research Center Co Ltd, Zhongyuan University of Technology filed Critical Zhengzhou Synthetic Diamond and Products Engineering Technology Research Center Co Ltd
Priority to CN2012201220363U priority Critical patent/CN202543363U/en
Application granted granted Critical
Publication of CN202543363U publication Critical patent/CN202543363U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a plating tank for producing a diamond fret saw. The plating tank comprises a sand loading tank, two electric conduction rollers and a nickel plate, wherein the two electric conduction rollers are respectively installed on the two sides in the sand loading groove, and the nickel plate is arranged between the two electric conduction rollers by a titanium wire frame; and a plurality of winding rollers are arranged below the nickel plate in parallel. According to the plating tank, the structure is simple and reasonable, the manufacturing is easy, the characteristics of a sand shakeout method and a brush plating method are combined, the sand loading time is short, the sand loading efficiency is high, and the produced diamond fret saw has the advantages that micro powder can be distributed uniformly and compactly, the cutting is sharp, the cutting efficiency is high, and the service life is long.

Description

A kind of plating tank of producing diamond fretsaw
Technical field
The utility model belongs to technical field of plating equipment, particularly a kind of plating tank of producing diamond fretsaw.
Background technology
Along with the fast development of domestic photovoltaic industry, the demand of polysilicon and silicon single crystal grows with each passing day, and then has promoted the technical renovation of silicon chip processing industry, a most important innovation that the aspect is exactly the silicon chip cutting technique.With the photovoltaic generation industry of silicon chip as the substrate battery, wherein the silicon chip cutting accounts for about 70 ﹪ of cost, reduces the silicon chip cutting cost for the photovoltaic industry significance of having generated electricity by way of merging two or more grid systems.
Electroplating diamond wire saw is as the concretion abrasive scroll saw; Mortar thread-cutting tool with respect to free abrasive; Have cutting efficiency height, heat-resisting and advantage that wear resistance is high; And saved with 5-7 road mattings behind the silicon carbide abrasive processing hard and fragile material, save great amount of time, manpower, water power (produce this province of silit and will the consume a large amount of electric energy) energy, reduce environmental pollution.
At present, the sand method of burying is adopted in the large-scale production of electroplating diamond wire saw mostly, and the technology of brush plating method and knockout method is ripe not enough.The key that the knockout method is produced scroll saw is the sand operation, whipping appts or air pump need be set in last sand launder in process of production blow, and diadust is suspended in the plating bath contacts with the wire matrix, realizes the composite deposition of nickel ion and micro mist abrasive particle.Yet, in plating bath stirring or air blowing process, can inevitably cause flowing of plating bath, matrix absorption (physical adsorption) micro mist abrasive particle is produced impact, cause solid sand difficulty, the scroll saw quality product can't guarantee.
The utility model content
The purpose of the utility model provides the plating tank that a kind of sand efficient simple in structure, easy to manufacture, last is high, go up short production diamond fretsaw of sand time.
For realizing above-mentioned purpose; The technical scheme of the utility model is: a kind of plating tank of producing diamond fretsaw; Comprise sand launder, two conductive rollers and nickel plate, two conductive rollers are installed in both sides in the sand launder respectively, and the nickel plate is arranged between two conductive rollers through the titanium reel; Nickel plate below is set side by side with a plurality of winding rollers.
The said sand launder edge of going up is provided with guide roller.
The said sand launder bottom of going up is provided with magnetic stirring apparatus.
Said winding roller outside surface is coated with felt.
Compared with prior art, the utility model has the advantages that:
1, the utility model comprises sand launder, two conductive rollers and nickel plate, and two conductive rollers are installed in both sides in the sand launder respectively, and the nickel plate is arranged between two conductive rollers through the titanium reel; Nickel plate below is set side by side with a plurality of winding rollers; Simple and reasonable; Easy to manufacture, combine the characteristics of knockout method and brush plating method, the last sand time is short; Last sand efficient is high, the diamond fretsaw of producing have micro mist be evenly distributed densification, cutting is sharp, cutting efficiency is high and the advantage of long service life.
2, the winding roller outside surface is coated with felt; The matrix metal line can closely contact with felt; Can increase the touch opportunity of diadust and matrix metal line; Overcome on the knockout method in the sand micro mist and matrix metal line touch opportunity is few, the problem of loose contact, improved the density of last sand, can improve diamond fretsaw micro mist distributing homogeneity and cutting efficiency greatly.
3, the last sand efficient of the utility model is high, and last sand speed is fast, the micro powder granule densification that is evenly distributed, cut sharp, suitable large-scale production.
Description of drawings
Fig. 1 is the structural representation of the utility model;
Fig. 2 is the cabling synoptic diagram of metal wire matrix among Fig. 1.
Embodiment
The plating tank of production diamond fretsaw as depicted in figs. 1 and 2; It comprises sand launder 3, two conductive rollers 1 and nickel plates 6; Be respectively equipped with 8, two conductive rollers 1 of guide roller in last sand launder 3 oral area and arranged on left and right sides and be installed in sand launder 3 inner both sides respectively, nickel plate 6 is erected between two conductive rollers 1 through titanium reel 7; And nickel plate 6 is a little less than conductive rollers 1, and nickel plate 6 is in order to replenish the loss of nickel ion in the plating bath.Be provided with magnetic stirring apparatus 5 in last sand launder 3 bottoms, can effectively keep the micro mist in the plating bath to be in suspended state, avoid micro mist to be deposited on sand launder 3 bottoms in a large number.Nickel plate 6 belows are set side by side with five winding rollers 2, and winding roller 2 outside surfaces are coated with felt 9, and felt 9 is processed by acidproof macromolecular fibre, and its fine, soft fur even compact is beneficial to diadust and adheres to.
When the utility model used, titanium reel 7 was anodal through wire connecting power, and conductive rollers 1 is through the wire connecting power negative pole; Upwards the sand launder 3 interior plating baths that add are walked around guide roller 8 after the 4 completion preplating of matrix metal line and are got into upward sand launder 3 with conductive rollers 1, and matrix metal line 4 is wrapped on the winding roller 2 of surface coating felt 9 successively; Along with the motion of matrix metal line 4 and winding roller 2, nickel ion with stick to diadust common deposited on the felt 9 on matrix metal line 4, go up sand thereby accomplish.
In last sand process, matrix metal line 4 twines with winding roller 2 secondaries, can well change sand on the face.
Conductive rollers 1 and winding roller 2 external drive units; Controllable rotation speed; Conductive rollers 1 keeps static relatively with matrix metal line 4; Winding roller 2 rotating speeds and matrix metal line 4 walking speeds can be consistent, also can relative movement, and the production rate of regulating electroplating diamond wire saw through the control winding roller 2 and the speed of matrix metal line 4 motions.
In the production process, winding roller 2 is submerged in 8~10cm place under the plating bath liquid level, and winding roller 2 is processed by the acid proof plastics, and erosion resistance is strong, long service life.
The utility model is not limited to above-mentioned embodiment: the number of times that matrix metal line 4 twines winding roller 2 is not limit, and can confirm as required, with the production rate of control electroplating diamond wire saw; Can connect chemical pumping in last sand launder 2 bottom opening, plating bath is circulated with diadust, plating bath and micro mist are sprayed onto on the matrix metal line 4, increase the touch opportunity of diadust and matrix metal line 4 through nozzle; Can offer groove on the felt 9, be convenient to increase the winding number of times of matrix metal line 4 on winding roller 2, to increase the last sand length of matrix metal line 4 in the plating tank, sand efficient in the raising.

Claims (4)

1. plating tank of producing diamond fretsaw is characterized in that: comprise sand launder, two conductive rollers and nickel plate, two conductive rollers are installed in both sides in the sand launder respectively, and the nickel plate is arranged between two conductive rollers through the titanium reel; Nickel plate below is set side by side with a plurality of winding rollers.
2. the plating tank of production diamond fretsaw as claimed in claim 1 is characterized in that: the said sand launder edge of going up is provided with guide roller.
3. according to claim 1 or claim 2 the plating tank of production diamond fretsaw, it is characterized in that: the said sand launder bottom of going up is provided with magnetic stirring apparatus.
4. the plating tank of production diamond fretsaw as claimed in claim 3 is characterized in that: said winding roller outside surface is coated with felt.
CN2012201220363U 2012-03-28 2012-03-28 Plating tank for producing diamond fret saw Expired - Fee Related CN202543363U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012201220363U CN202543363U (en) 2012-03-28 2012-03-28 Plating tank for producing diamond fret saw

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012201220363U CN202543363U (en) 2012-03-28 2012-03-28 Plating tank for producing diamond fret saw

Publications (1)

Publication Number Publication Date
CN202543363U true CN202543363U (en) 2012-11-21

Family

ID=47164027

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2012201220363U Expired - Fee Related CN202543363U (en) 2012-03-28 2012-03-28 Plating tank for producing diamond fret saw

Country Status (1)

Country Link
CN (1) CN202543363U (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103173841A (en) * 2013-04-09 2013-06-26 何建久 Method and device for fabricating self-rotating diamond wire saw
CN103898595A (en) * 2012-12-29 2014-07-02 江苏兴达钢帘线股份有限公司 Continuous composite plating sand overlying tank for diamond cutting line
CN104088000A (en) * 2013-05-09 2014-10-08 吴红平 Diamond wire production method
CN105420799A (en) * 2015-12-30 2016-03-23 长沙岱勒新材料科技股份有限公司 Plating tank, diamond fretsaw manufacturing device and manufacturing method thereof
CN106467976A (en) * 2015-08-20 2017-03-01 上海枫讯精密机械零件有限公司 A kind of device preparing electroplating diamond wire saw
CN110424044A (en) * 2019-07-31 2019-11-08 四川星皓医疗器械有限公司 Vehicle needle is electrolysed attached sand device
CN111504864A (en) * 2020-05-18 2020-08-07 杨凌美畅新材料股份有限公司 Detection device and detection method for diamond micro powder
CN113463154A (en) * 2021-07-06 2021-10-01 镇江原轼新型材料有限公司 Diamond wire sanding method and sanding device

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103898595A (en) * 2012-12-29 2014-07-02 江苏兴达钢帘线股份有限公司 Continuous composite plating sand overlying tank for diamond cutting line
CN103898595B (en) * 2012-12-29 2016-04-06 江苏兴达钢帘线股份有限公司 Sand launder on the continuous Composite Coatings of diamond cutting secant
CN103173841A (en) * 2013-04-09 2013-06-26 何建久 Method and device for fabricating self-rotating diamond wire saw
CN104088000A (en) * 2013-05-09 2014-10-08 吴红平 Diamond wire production method
CN104088000B (en) * 2013-05-09 2016-08-17 江阴市宝能特种钢线有限公司 The production method of diamond wire
CN106467976A (en) * 2015-08-20 2017-03-01 上海枫讯精密机械零件有限公司 A kind of device preparing electroplating diamond wire saw
CN106467976B (en) * 2015-08-20 2018-09-11 上海枫讯精密机械零件有限公司 A kind of device preparing electroplating diamond wire saw
CN105420799A (en) * 2015-12-30 2016-03-23 长沙岱勒新材料科技股份有限公司 Plating tank, diamond fretsaw manufacturing device and manufacturing method thereof
CN110424044A (en) * 2019-07-31 2019-11-08 四川星皓医疗器械有限公司 Vehicle needle is electrolysed attached sand device
CN111504864A (en) * 2020-05-18 2020-08-07 杨凌美畅新材料股份有限公司 Detection device and detection method for diamond micro powder
CN111504864B (en) * 2020-05-18 2023-03-21 杨凌美畅新材料股份有限公司 Detection device and detection method for diamond micro powder
CN113463154A (en) * 2021-07-06 2021-10-01 镇江原轼新型材料有限公司 Diamond wire sanding method and sanding device

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20121121

Termination date: 20170328