CN202449584U - Automatic screening sorting device of microswitches - Google Patents
Automatic screening sorting device of microswitches Download PDFInfo
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- CN202449584U CN202449584U CN2011204935842U CN201120493584U CN202449584U CN 202449584 U CN202449584 U CN 202449584U CN 2011204935842 U CN2011204935842 U CN 2011204935842U CN 201120493584 U CN201120493584 U CN 201120493584U CN 202449584 U CN202449584 U CN 202449584U
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Abstract
The utility model discloses an automatic screening sorting device of microswitches. The automatic screening sorting device comprises a distributor, a sorter, a base and a vibration component, wherein the distributor comprises an upper layer and a lower layer; and the sorter comprises a slideway, a longitudinal arranging device, a vertical excluding device, a support leg excluding device and an output device. The automatic screening sorting device of microswitches is simple in design principle, low in equipment manufacture cost, and advantageous for industrial application; the automatic screening sorting device of microswitches is also good in expansibility, compatible with other production steps, and easy for subsequent grabbing and installation of a manipulator; the automatic screening sorting device is operable by a single person so that the manual labor is saved and the production efficiency is improved; furthermore, the automatic screening sorting device is small in occupied area and suitable for narrow production places, and advantageous for improvement in the existing environment; and the automatic screening sorting device is provided with a plurality of assembly lines simultaneously.
Description
Technical field
The present invention relates to a kind of micro-control switch automatic screening collator, belong to mechanical engineering and technical field of automation.
Background technology
Under current fierce worldwide inter-industry competition, owing to automation, semi-automaticly deepen continuously the automation of the assembling on the manufacturing line, inspection, counting and the unmanned important subject that all becomes in the national economy every profession and trade.Automatic feeding is as indispensable link of manufacturing line; It carries flow process and efficient to determine the quality of whole automated production program to a great extent; Therefore aspects such as its structure, noise, principle of work, delivery precision and control complexity have been proposed high requirement, be embodied in especially in the automatic processing and automatic assembly process of machine industry.
Because a developing direction of industrial circle is a product more and more to be trended towards gently, approach, little small, accurate direction develops, and feed appliance has also been proposed the more requirement of Gao Gengxin.
The micro-control switch is at present a large amount of elements that use, micro-control switch of a great variety, however its configuration because of complicacy still needs manpower to install at present, and efficient is low and human cost is high.Existing micro-control switch is shown in Fig. 1 a-Fig. 1 c, and Fig. 1 a is a front view, and Fig. 1 b is a left view; Fig. 1 c is a birds-eye view; This kind micro-switch volume is little in light weight, and its constructional feature is that both sides have the leg that has barb, and outwards shape has a certain degree; Installation is that two legs are respectively installed in the hole on the circuit card, and the barb on the dependence leg and its outside fixed angle are on circuit card.
Micro-control on-off element volume is little, and comparatively complex spatial geometric configuration is arranged, and can not change for the gauge member event because of it, and is very high to the requirement of screening installation.Consider that in addition screening installation is the part of manufacturing line, ready for following process, need break through compatibility issue with other production stages.The micro-control on-off element is selected materials automatically and sorting unit is still blank at home at present.
Summary of the invention
The objective of the invention is in order to address the above problem; A kind of micro-control switch automatic screening collator and control method thereof are proposed; The micro-control on-off element is selected materials automatically and sorting unit is a kind of equipment that before switch is installed, raw material is screened and sorts; Purpose is ready for the full automaticity processing in later stage, improves the production efficiency of whole conveyor line.Automatically select materials and the sorting unit of micro-control on-off element is divided into work area and control area two parts, and be middle continuous through the factory building local area network.Through to oscillation frequency and amplitude, the design of gash depth and angle etc., multiple means and with reaching purpose to part raw material screening and ordering.
A kind of micro-control switch automatic screening collator comprises tripper, sorting unit, base and vibrating mass;
Base is provided with shock absorption device, driving device and supporting mechanism; Tripper, sorting unit difference fixed order are on the supporting mechanism of base; The line of centres of tripper, sorting unit and the angle of horizontal surface are the 20-45 degree; The one-sided angle of inclination of tripper, sorting unit plane, place and horizontal surface is the 10-45 degree, and direction of tilt is consistent with the Way out of supporting leg remover; Shock absorption device is that base carries out damping, and driving device will be delivered to the upper strata of tripper respectively from the part that the outlet of the outlet of vertical remover and supporting leg remover is got rid of;
Tripper comprises the upper and lower; The upper strata is used to receive the micro-control switch, is connected on the supporting mechanism, has at least one part sorting hole on the upper strata; Part separates hole size and allows micro-control switch single or 2-3 simple accumulation to pass through, and the micro-control switch is fallen lower floor through behind the part sorting hole; Lower floor's one end connects sorting unit, and the bottom connects vibrating mass, and vibrating mass produces vibration; Make lower floor vibrate, in-to-in micro-control switch disperses, and the micro-control switching sequence after the dispersion gets into sorting unit;
Sorting unit comprises slideway, vertical collating unit, vertical remover, supporting leg remover and output unit; Slideway is a smooth surface, and vertically collating unit, vertical remover, supporting leg remover are installed on the slideway respectively successively in order; Vertically the entrance width of collating unit is defined as 10-15mm; Exit width is defined as 6-8mm; The micro-control switch that tripper is carried gets into the inlet of vertical collating unit, through slideway, exports the outlet of vertical collating unit to; Through the size of inlet with outlet, the lateral transport form that the micro-control switch possibly existed becomes vertical transmission form; Vertically the micro-control switch of the vertical transmission of collating unit outlet exports vertical remover to through slideway; Vertical remover entrance is buckled with and is shaped as leg-of-mutton loam cake; One side of vertical remover groove is provided with outlet; Vertical remover groove width is with vertically the collating unit outlet slot is roomy little identical, and loam cake is defined as 4-5mm to the bottom land inside height, and vertical remover is deleted the micro-control on-off element of " vertical output " from outlet; Only keep the micro-control on-off element of " flat output ", the micro-control on-off element of being deleted screens through the upper strata that conveyer sends back to tripper from outlet again; The micro-control switch that vertical remover keeps transfers to the supporting leg remover through slideway; The groove width of supporting leg remover inlet is identical with the high and vertical remover outlet of groove size; One side of supporting leg remover groove is provided with the opening hook-shape structure; The opening hook-shape structure is 2-4mm apart from bottom land 1-2.5mm apart from the fixation side distance, and the opposite side of supporting leg remover groove is provided with outlet; The supporting leg remover is positioned at leg towards the micro-control switch of opening hook-shape structure one side and removes; The supporting leg that removes the micro-control on-off element is in the left side or the part on right side, and the part that removes screens from the upper strata that tripper is sent in the exit of supporting leg remover back to again; The micro-control switch that keeps exports output unit to through slideway, exports according to fixing form ordering through the micro-control switch of output unit, is grasped by manipulator to be installed on the motor switch.
Described base adopts unsplit bedplate.
The diameter of described part sorting hole is 10-20mm.
Described vibrating mass adopts motor-driven, electric and magnetic oscillation, piezoelectric vibration or mechanical vibration.
Described part sorting hole diameter is 13mm, the entrance width 12.5mm of vertical collating unit, and exit width 7.5mm, vertical remover loam cake is defined as 3.7mm to the bottom land inside height.
A kind of control method of micro-control switch automatic screening collator comprises following step:
Step 1: add the micro-control switch from the upper strata of the tripper of automatic screening collator; Get into the lower floor of tripper of micro-control switch automatic screening collator when the micro-control switch after; Judge the quantity of micro-control switch in the lower floor of current tripper; If judging the quantity not sufficient a of micro-control switch in the lower floor only then continues from the upper strata of tripper 1 reinforced; If the quantity of judging micro-control switch in this lower floor then stops feed more than b; The micro-control switch gets into step 2, beginning screening and sequencing process;
Step 2: the screening and sequencing process is divided two parts: vibration screening and screening unit are advanced to outlet; The vibrating mass vibration, the micro-control switch gets into vertical collating unit through slideway under vibration and action of gravity, through vertical collating unit the micro-control switch all is converted into vertical arrangement; Judge subsequently whether the micro-control switch is that flat is arranged, if be judged as is, then the micro-control switch continues under gravity and oscillating action, to slide to vertical remover, if be judged as not, then the micro-control switch is fallen into conveyer by the outlet of vertical remover and sent tripper back to; Judge subsequently whether the micro-control switch is that " right side " formula or " left side " formula are arranged; If be judged as be; Then the micro-control switch continues under gravity and oscillating action, to slide to the supporting leg remover, if be judged as not, then the micro-control switch is fallen into conveyer by the outlet of supporting leg remover and sent tripper back to; The micro-control switch is accomplished screening and sequencer procedure before arriving final output unit;
Step 3: the output unit place carries out the 4th time judges whether judging selects materials accomplishes; Be that the raw material that then will sieve is discharged the screening and sequencing device if be judged as; If be judged as not, then proceed to screen step, until being judged as be;
In the described step 1, the numerical value of a, b is confirmed according to the demand of producing raw material.
In the described step 1, the value of a is 10, and the value of b is 30 to 100.
The invention has the advantages that:
(1) principle of design is simple, and equipment manufacturing cost is low, helps industrial applications;
(2) favorable expandability has compatibility with other production stages, is easy to the extracting and the installation of follow-up manipulator;
(3) single can the operation practiced thrift manpower, improved production efficiency;
(4) floor area is little, is applicable to crowded production place, helps the repacking under existing environment;
(5) dispose many conveyor lines simultaneously.
Description of drawings
Fig. 1 a is the main TV structure scheme drawing of micro-control on-off element;
Fig. 1 b is the left TV structure scheme drawing of micro-control on-off element;
Fig. 1 c is the plan structure scheme drawing of micro-control on-off element;
Fig. 2 is a micro-control switch automatic screening collator structural representation of the present invention;
Fig. 3 a is that micro-control switch lateral transport form of the present invention becomes vertical transmission form scheme drawing;
Fig. 3 b is that the present invention removes " vertical " micro-control switch, keeps " flat " micro-control switch scheme drawing;
Fig. 3 c is that the present invention removes " left side " the control switch that declines, and keeps " right side " the control switch scheme drawing that declines;
Fig. 3 d is that the present invention removes " right side " the control switch that declines, and keeps " left side " the control switch scheme drawing that declines;
Fig. 4 is the structural representation of vertical remover of the present invention;
Fig. 5 a is a supporting leg remover entrance structure scheme drawing of the present invention;
Fig. 5 b is a supporting leg remover structural representation of the present invention;
Fig. 6 is a control method diagram of circuit of the present invention;
Among the figure:
The 1-tripper; The 2-sorting unit; The 3-base; The 4-vibrating mass
The specific embodiment
To combine accompanying drawing and embodiment that the present invention is done further detailed description below.
The present invention is a kind of micro-control switch automatic screening collator, and is as shown in Figure 2, comprises tripper 1, sorting unit 2, base 3 and vibrating mass 4.
As shown in Figure 2, sorting unit 2 comprises slideway 201, vertical collating unit 202, vertical remover 203, supporting leg remover 204 and output unit 205.The effect of sorting unit 2 is that the micro-control switch with different directions changes into single ordering.
Slideway 201 is a smooth surface, and vertically collating unit 202, vertical remover 203, supporting leg remover 204 are installed on the slideway 201 respectively successively in order.
Vertically the entrance width of collating unit 202 is defined as 10-15mm; Exit width is defined as 6-8mm, and the micro-control switch that tripper 1 is carried gets into the inlet of vertical collating unit 202, through slideway 201; Export the outlet of vertical collating unit 202 to; Through the size of inlet with outlet, the lateral transport form that the micro-control switch possibly existed becomes vertical transmission form, shown in Fig. 3 a.
Vertically collating unit 202 outlets vertically the micro-control switch of transmission export vertical remover 203 to through slideway 201, vertical remover 203 is as shown in Figure 4, the entrance is buckled with and is shaped as leg-of-mutton loam cake; One side of vertical remover 203 grooves is provided with outlet; Vertical remover 203 groove widths are defined as 6-8mm with vertically collating unit 202 outlet slots are roomy little identical, and loam cake is defined as 4-5mm to the bottom land inside height; The form of micro-control switch has " vertical " and " flat "; Shown in Fig. 3 b, when the micro-control switch is in " vertical ", when exporting the outlet of vertical remover 203 to; The micro-control on-off element of " vertical output " is from the outlet deletion; The micro-control on-off element that only keeps " flat output " keeps the order state of the first two group simultaneously, and the micro-control on-off element of being deleted screens from exporting the upper strata 101 that sends back to tripper 1 through conveyer again; The micro-control switch that vertical remover 203 keeps transfers to supporting leg remover 204 through slideway 201.
Supporting leg remover 204 is shown in Fig. 5 a; The groove width of supporting leg remover 204 inlets is identical with the high and vertical remover 203 outlet sizes of groove, and groove width is defined as 6-8mm, and the groove height is limited to 4-5mm; One side of supporting leg remover 204 grooves is provided with the opening hook-shape structure; The opening hook-shape structure is 2-4mm apart from bottom land 1-2.5mm apart from the fixation side distance, and the opposite side of supporting leg remover 204 grooves is provided with outlet.The both sides of micro-control switch are equipped with the leg of barb; When the micro-control switch is delivered to supporting leg remover 204; Leg is positioned at towards the micro-control switch of opening hook-shape structure one side removes, with the micro-control on-off element that transmits remove " left side " formula or " right side " formula, the supporting leg that promptly removes the micro-control on-off element is in the left side or the part on right side; The order state that keeps first three groups simultaneously, the part that removes are sent the upper strata 101 of tripper 1 back to and are screened again from the exit of supporting leg remover 204.About the direction of tilt of supporting leg remover 204, a kind of situation is, shown in Fig. 5 b; See to the upper left side that from the lower right base 3 of sorting unit 2 is bevelleds to the left, at this moment; The opening hook-shape structure of supporting leg remover 204 is on the right side; Therefore can keep " right side " formula part, remove the part that " left side " formula is arranged, shown in Fig. 3 c; The base 3 that another kind of situation is the sorting unit 2 of Fig. 2 tilts to the right, and therefore the opening hook-shape structure of supporting leg remover 204 will keep the part that " left side " formula is arranged in the left side, remove the part that " right side " formula is arranged, shown in Fig. 3 d.The micro-control switch that keeps exports output unit 205 to through slideway, exports according to fixing form ordering through the micro-control switch of output unit 205, is grasped by manipulator to be installed on the motor switch.
A kind of control method of micro-control switch automatic screening collator; Micro-control switch automatic screening collator of the present invention can be installed the PLC control system and can further improve automatization level; (is example with micro-control switch " the right arrangement ") as shown in Figure 6; When control system adopts PLC control, comprise following step:
Step 1: add the micro-control switches from the upper strata 101 of the tripper 1 of automatic screening collator.Get into the lower floor 102 of tripper 1 of micro-control switch automatic screening collator when the micro-control switch after; Judge the quantity of micro-control switch in the lower floor 102 of current tripper 1; Then continue upper strata 101 reinforced (adding the micro-control switch) if judge 10 of the quantity not sufficients of micro-control switch in the lower floor 102 from tripper 1; If the quantity of judging micro-control switch in this lower floor 102 then stops feed more than 30.The full quantity of the quantity of quantity not sufficient or quantity is regulated the demand of raw material according to producing in the lower floor 102, and the feeding quantity in the lower floor 102 can reach 100, and the micro-control switch gets into step 2, beginning screening and sequencing process.
Step 2: the screening and sequencing process is divided two parts: vibration screening and screening unit are advanced to outlet.Vibrating mass 4 vibrations, the micro-control switch gets into vertical collating unit 202 through slideway 201 under vibration and action of gravity, through vertical collating unit 202 the micro-control switch all is converted into vertical arrangement; Judge subsequently whether the micro-control switch is that flat is arranged; If be judged as be; Then the micro-control switch continues under gravity and oscillating action, to slide to vertical remover 203, if be judged as not, then the micro-control switch is fallen into conveyer by the outlet of vertical remover 203 and sent tripper 1 back to; Judge subsequently whether the micro-control switch is that " right side " formula or " left side " formula are arranged; If be judged as be; Then the micro-control switch continues under gravity and oscillating action, to slide to supporting leg remover 204, if be judged as not, then the micro-control switch is fallen into conveyer by the outlet of supporting leg remover 204 and sent tripper 1 back to.The micro-control switch is accomplished screening and sequencer procedure before arriving final output unit 205.
Step 3: output unit 205 places carry out the 4th time judges whether judging selects materials accomplishes.Be that the raw material that then will sieve is discharged the screening and sequencing device if be judged as.If be judged as not, then proceed to screen step, until being judged as be.
Embodiment 1:
Described micro-control switch is shown in Fig. 1 a, Fig. 1 b and Fig. 1 c, and size is 10 * 6 * 3mm.Part sorting hole 103 diameters are 13mm in the screening and sequencing device of the present invention, the entrance width 12.5mm of vertical collating unit 202, and exit width 7.5mm, vertical remover 203 loam cakes are defined as 3.7mm to the bottom land inside height.
Claims (5)
1. a micro-control switch automatic screening collator is characterized in that, comprises tripper, sorting unit, base and vibrating mass;
Base is provided with shock absorption device, driving device and supporting mechanism; Tripper, sorting unit difference fixed order are on the supporting mechanism of base; The line of centres of tripper, sorting unit and the angle of horizontal surface are the 20-45 degree; The one-sided angle of inclination of tripper, sorting unit plane, place and horizontal surface is the 10-45 degree, and direction of tilt is consistent with the Way out of supporting leg remover; Shock absorption device is that base carries out damping, and driving device will be delivered to the upper strata of tripper respectively from the part that the outlet of the outlet of vertical remover and supporting leg remover is got rid of;
Tripper comprises the upper and lower; The upper strata is used to receive the micro-control switch, is connected on the supporting mechanism, has at least one part sorting hole on the upper strata; Part separates hole size and allows micro-control switch single or 2-3 simple accumulation to pass through, and the micro-control switch is fallen lower floor through behind the part sorting hole; Lower floor's one end connects sorting unit, and the bottom connects vibrating mass, and vibrating mass produces vibration; Make lower floor vibrate, in-to-in micro-control switch disperses, and the micro-control switching sequence after the dispersion gets into sorting unit;
Sorting unit comprises slideway, vertical collating unit, vertical remover, supporting leg remover and output unit; Slideway is a smooth surface, and vertically collating unit, vertical remover, supporting leg remover are installed on the slideway respectively successively in order; Vertically the entrance width of collating unit is defined as 10-15mm; Exit width is defined as 6-8mm; The micro-control switch that tripper is carried gets into the inlet of vertical collating unit, through slideway, exports the outlet of vertical collating unit to; Through the size of inlet with outlet, the lateral transport form that the micro-control switch possibly existed becomes vertical transmission form; Vertically the micro-control switch of the vertical transmission of collating unit outlet exports vertical remover to through slideway; Vertical remover entrance is buckled with and is shaped as leg-of-mutton loam cake; One side of vertical remover groove is provided with outlet; Vertical remover groove width is with vertically the collating unit outlet slot is roomy little identical, and loam cake is defined as 4-5mm to the bottom land inside height, and vertical remover is deleted the micro-control on-off element of " vertical output " from outlet; Only keep the micro-control on-off element of " flat output ", the micro-control on-off element of being deleted screens through the upper strata that conveyer sends back to tripper from outlet again; The micro-control switch that vertical remover keeps transfers to the supporting leg remover through slideway; The groove width of supporting leg remover inlet is identical with the high and vertical remover outlet of groove size; One side of supporting leg remover groove is provided with the opening hook-shape structure; The opening hook-shape structure is 2-4mm apart from bottom land 1-2.5mm apart from the fixation side distance, and the opposite side of supporting leg remover groove is provided with outlet; The supporting leg remover is positioned at leg towards the micro-control switch of opening hook-shape structure one side and removes; The supporting leg that removes the micro-control on-off element is in the left side or the part on right side, and the part that removes screens from the upper strata that tripper is sent in the exit of supporting leg remover back to again; The micro-control switch that keeps exports output unit to through slideway, exports according to fixing form ordering through the micro-control switch of output unit, is grasped by manipulator to be installed on the motor switch.
2. a kind of micro-control switch automatic screening collator according to claim 1 is characterized in that, described base adopts unsplit bedplate.
3. a kind of micro-control switch automatic screening collator according to claim 1 is characterized in that the diameter of described part sorting hole is 10-20mm.
4. a kind of micro-control switch automatic screening collator according to claim 1 is characterized in that, described vibrating mass adopts motor-driven, electric and magnetic oscillation, piezoelectric vibration or mechanical vibration.
5. a kind of micro-control switch automatic screening collator according to claim 1; It is characterized in that described part sorting hole diameter is 13mm, vertically the entrance width 12.5mm of collating unit; Exit width 7.5mm, vertical remover loam cake is defined as 3.7mm to the bottom land inside height.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204935842U CN202449584U (en) | 2011-12-01 | 2011-12-01 | Automatic screening sorting device of microswitches |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204935842U CN202449584U (en) | 2011-12-01 | 2011-12-01 | Automatic screening sorting device of microswitches |
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| CN202449584U true CN202449584U (en) | 2012-09-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011204935842U Expired - Fee Related CN202449584U (en) | 2011-12-01 | 2011-12-01 | Automatic screening sorting device of microswitches |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106262986A (en) * | 2016-09-21 | 2017-01-04 | 农业部南京农业机械化研究所 | A kind of fresh mushroom cuts handle method and device |
| CN106272579A (en) * | 2016-09-21 | 2017-01-04 | 农业部南京农业机械化研究所 | Full-automatic Lentinus Edodes stem cutting equipment |
| CN107187830A (en) * | 2017-05-22 | 2017-09-22 | 东南大学 | One kind automation edge stone equipment |
| CN112077012A (en) * | 2020-08-31 | 2020-12-15 | 林海云 | Pepper piling-prevention sorting equipment |
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2011
- 2011-12-01 CN CN2011204935842U patent/CN202449584U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106262986A (en) * | 2016-09-21 | 2017-01-04 | 农业部南京农业机械化研究所 | A kind of fresh mushroom cuts handle method and device |
| CN106272579A (en) * | 2016-09-21 | 2017-01-04 | 农业部南京农业机械化研究所 | Full-automatic Lentinus Edodes stem cutting equipment |
| CN107187830A (en) * | 2017-05-22 | 2017-09-22 | 东南大学 | One kind automation edge stone equipment |
| CN107187830B (en) * | 2017-05-22 | 2019-05-03 | 东南大学 | A kind of automation edge stone equipment |
| CN112077012A (en) * | 2020-08-31 | 2020-12-15 | 林海云 | Pepper piling-prevention sorting equipment |
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| GR01 | Patent grant | ||
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Granted publication date: 20120926 Termination date: 20131201 |