CN202427653U - Fully automatic integrated testing machine for high-frequency transformer - Google Patents
Fully automatic integrated testing machine for high-frequency transformer Download PDFInfo
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- CN202427653U CN202427653U CN2011205091244U CN201120509124U CN202427653U CN 202427653 U CN202427653 U CN 202427653U CN 2011205091244 U CN2011205091244 U CN 2011205091244U CN 201120509124 U CN201120509124 U CN 201120509124U CN 202427653 U CN202427653 U CN 202427653U
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Abstract
The utility model discloses a fully automatic integrated testing machine for a high-frequency transformer. The key point is that the fully automatic testing device comprises a feeding device, a correction device, a detection device, a plurality of sensing devices, a power device, a defective product classification and screening device and a discharging device in sequence according to testing procedures so as to realize fully automatic integrated testing, wherein the feeding device comprises a piezoelectric vibratory base, a vibratory feeding tray, a linear piezoelectric vibratory base and a plurality of parallel tracks, the detection device is adjacent to the piezoelectric vibratory base and comprises a feeding detection optical fiber, an optical fiber amplifier and a component in-place detection optical fiber in sequence, the component in-place detection optical fiber is arranged in a product testing position, the correction device is used for correcting materials on tracks in front of the product testing position, and the sensing devices are respectively a zero point detecting photoelectric sensor, a defective product position detecting sensor, a detecting sensor for testing a normal product position and an electromagnetic sensor for positioning a product and detecting an action position of a pushing cylinder connected with a testing point. The product is fully automatic and has high speed, high accuracy and a wide scope of application.
Description
Technical field
The utility model relates to the full-automatic integration test machine of a kind of high frequency transformer, have high-speed, precisely really, contain all difform product integration test abilities of high frequency transformer 08～25 size.
Background technology
High frequency transformer test machine on the existing market, a test machine can only be tested the product of finite size, and product is imported by manual work one by one; Carry out test one by one, go out non-defective unit and defective products is distinguished by hand picking, whole test process is slow; And test inaccuracy; Often both lost time, production efficiency and quality are all very low, can not satisfy existing development of science and technology.
Deficiency to prior art; The utility model provides a kind of full automatic integration test machine; The test of entire product is full-automatic, and collection feeding, correction, detection, sifting sort, discharging are one, and contain all difform products of high frequency transformer 08～25 size; Improved production efficiency greatly, quality also is improved.
The utility model content
The utility model technical problem to be solved is, a kind of full-automation is provided, and collection feeding, correction, detection, sifting sort, discharging are one, high-speed, the accurate full-automatic integration test machine of high frequency transformer true and applied widely.
For solving above technical problem; The technical scheme of the utility model is: the full-automatic integration test machine of a kind of high frequency transformer; Comprise machine body, be arranged on full-automatic testing device, test machine and electric appliance control box on the machine body; Key is: full-automatic testing device comprises pay-off, correcting device, checkout gear, induction installation, power set successively, defective products is detected automatically the defective products category filter device and the blanking device of the defective products that can repair (or recyclable) and the defective products that can not repair by testing process; Collection feeding, correction, detection, sifting sort, discharging are one; Realize full-automatic integration test with this; Wherein pay-off comprises the parallel orbit of the piezoelectric shock base that is arranged on the machine body, the vibrations loading plate of being located at the linear conveyor track that links to each other with the piezoelectric shock base on this piezoelectric shock base, linear piezoelectric vibrations base and back; Checkout gear is followed successively by material loading detection fiber, fiber amplifier and the device detection fiber that puts in place for being adjacent to the piezoelectric shock base; The device detection fiber that puts in place is arranged on product position to be tested; Correcting device is to be located at product position to be tested track material correction before; Induction installation is provided with defective products position-detection sensor, test normal product position-detection sensor and the product orientation, the interoperability test point promotion cylinder operating position that detect photoelectric sensor zero point, distinguish non-defective unit and defective products at zero point, defective products position, test normal product position, product orientation, interoperability test point promotion cylinder operating position respectively and detects electromagnetic inductor; Power set are stepper motor or servomotor, cylinder solenoid valve and by the mechanical arm drive link of stepper motor or servomotor, cylinder solenoid valve control; Manipulator is provided with product orientation, interoperability test point promotes cylinder, and blanking device is respectively test normal product blanking groove and distinguishes box with the bad kind of two defective products that is located under the normal product test position.
As the further improvement of the utility model, both sides, product position to be tested also respectively is provided with a tested product positioner in the said full-automatic testing device; Also be provided with the preventing collision protection device in the said full-automatic testing device and contact buffer unit with test.
As the improvement further of the utility model, also be provided with machine control panel and control flow on the said machine body, electrical control panel is provided with power switch, resets, anxious button such as stop.
The beneficial effect of the utility model: the utility model comprises pay-off, correcting device, checkout gear, induction installation, power set, defective products category filter device and blanking device with full-automatic testing device by testing process successively; Realize full-automatic integration test with this, be the high frequency transformer whole test process automatically, at a high speed, accurate true, easy to operate and applied widely all difform products of 08～25 size that are fit to.
Description of drawings
Below in conjunction with Figure of description the utility model is done further detailed description, wherein:
Fig. 1 is the perspective view of the utility model;
Fig. 2 is the left view of the utility model.
Wherein: 1; Vibrations loading plate 2; Piezoelectric shock base 3; Material loading detection fiber 4; Linear conveyor track 5; Linear piezoelectric vibrations base 6; Cylinder solenoid valve 7; Fiber amplifier 8; Track material correction 9; The device detection fiber 10 that puts in place; The bad kind of defective products is distinguished box 11; Test normal product blanking groove 12; The bad kind of defective products is distinguished box 13; Test machine 14; Stepper motor or servomotor 15; Electric appliance control box 16; Preventing collision protection device 17; Parallel orbit 18; Test contact buffer unit 19; Measuring head 20; Tested product positioner 21; Defective products category filter device 22; Tested product positioner 23; Product orientation; Interoperability test point promotes cylinder 24; Mechanical arm drive link 25; Electrical control panel 26; Control flow 28; Product position to be tested
The specific embodiment
As depicted in figs. 1 and 2; The full-automatic integration test machine of a kind of high frequency transformer; Comprise machine body, be arranged on full-automatic testing device, test machine 13 and electric appliance control box 15 on the machine body; Key is: full-automatic testing device comprises pay-off, correcting device, checkout gear, induction installation, power set successively, defective products is detected automatically the defective products category filter device 21 and the blanking device of the defective products that can repair (or recyclable) and the defective products that can not repair by testing process; Collection feeding, correction, detection, sifting sort, discharging are one; Realize full-automatic integration test with this; Wherein pay-off comprises the parallel orbit 17 of the piezoelectric shock base 2 that is arranged on the machine body, the vibrations loading plate 1 of being located at the linear conveyor track 4 that links to each other with piezoelectric shock base 2 on this piezoelectric shock base 2, linear piezoelectric vibrations base 5 and back; Checkout gear is followed successively by material loading detection fiber 3, fiber amplifier 7 and the device detection fiber 9 that puts in place for being adjacent to piezoelectric shock base 2; The device detection fiber 9 that puts in place is arranged on product position to be tested 28; Correcting device is to be located at product position 28 to be tested track material correction 8 before; Induction installation is provided with defective products position-detection sensor, test normal product position-detection sensor and the product orientation, the interoperability test point promotion cylinder operating position that detect photoelectric sensor zero point, distinguish non-defective unit and defective products at zero point, defective products position, test normal product position, product orientation, interoperability test point promotion cylinder operating position respectively and detects electromagnetic inductor; Power set are stepper motor or servomotor 14, cylinder solenoid valve 16 and by the mechanical arm drive link 24 of stepper motor or servomotor 14, cylinder solenoid valve 16 controls; Manipulator is provided with product orientation, interoperability test point promotes cylinder 23, and blanking device is respectively test normal product blanking groove 11 and distinguishes box 10 (12) with the bad kind of two defective products that is located under the normal product test position.
28 both sides, product position to be tested also respectively are provided with a tested product positioner 20 (22) in the said full-automatic testing device.Also be provided with preventing collision protection device 16 in the said full-automatic testing device and contact buffer unit 18 with test.
Also be provided with machine control panel 25 and control flow 26 on the said machine body, electrical control panel 25 is provided with power switch, resets, anxious button such as stop.
Operation principle and material loading action:
Tested product is under the promotion of piezoelectric shock base 2; Track along vibrations loading plate 1 moves on the linear conveyor track 4; Detect the material loading situation through material loading detection fiber 3, control piezoelectric shock base 2 full material are shut down or the empty start of material, guarantee that the material regular supply is to linear conveyor track 4.After tested product moves on the linear conveyor track 4, drive through linear piezoelectric vibrations base 5, product will move to track material correction 8 positions along track and revise.Revised product puts in place after detection fiber 9 detects product and arrive assigned address at the device that the driving of linear piezoelectric vibrations base 5 is moved to 28. positions to be tested, product position to be tested; Program through read detect photoelectric sensor zero point the input mechanical arm whether in the inspection positions at zero point; Not in the detection position at zero point, program moves to the detection position at zero point with control step motor or servomotor 14 driving device arm drive link 24 with mechanical arm like mechanical arm.
The related test position fix operation of test mechanical arm operation principle:
Tested product move to product position to be tested 28 through device put in place detection fiber 9 detect confirm after; When stepper motor or servomotor 14 move manipulator through mechanical arm drive link 24 towards 0:00 direction; Utilize the parabola shifting principle, manipulator is moved along X, Y axle simultaneously.Mechanical arm is after X-direction arrives dead-center position, and manipulator moves to the design assigned address at the Y shaft position.Simultaneously manipulator make X, when y-axis shift is moving; Product orientation on the manipulator, interoperability test point promote cylinder 23 and promote tested product positioner 20 (22) tested product is located; Simultaneously the test point of test probe on the measuring head and test product is combined closely behind the then cutter angle location through tested product positioner 20 (22); After the tight contact product of the test probe part to be tested, whether program is moved and is put in place through product orientation, interoperability test point promotion cylinder operating position detection electromagnetic inductor testing product location, interoperability test point promotion cylinder.After having moved and put in place like testing product location, interoperability test point promotion cylinder 23, program starts 13 pairs of products of test machine immediately and tests.In test; Stepper motor or servomotor 14 driving device arm drive link 24 move along X, Y axle mechanical arm towards test normal product position-detection sensor direction, when manipulator moved to test normal product position-detection sensor position, whether the signal that program is come according to the test machine feedback is differentiated product normal; As testing normal product position-detection sensor position; Program detects product OK to be detected, and product orientation, interoperability test point promote cylinder 23 and will promote positioner, unclamp tested product; Product vertically is transferred under the Newton's law effect in the test normal product blanking groove, flow in the normal product case.
When moving to test normal product position-detection sensor position like manipulator; The signal that program is come according to the test machine feedback is differentiated product undesired " NG "; Stepper motor or servomotor 14 driving device arm drive link 24 continue to move to defective products position-detection sensor position with mechanical arm along X, Y axle; Product orientation, interoperability test point promote cylinder 23 and will promote positioner, unclamp tested product.(when moving towards defective products position-detection sensor position, program is differentiated the bad kind of test product according to the defective products testing time.Belong to " sensibility reciprocal is bad " like test product; Defective products category filter device 21 utilizes the seesaw principle; Open the door of corresponding passage; Close the blanking channel of defective products simultaneously, bad product to be tested like this will be distinguished in the box 10 (12) along sliding into the bad kind of defective products under the predetermined passage, defective products detected automatically the defective products that can repair (or recyclable) and the defective products that can not repair.
Mechanical arm moves to defective products position-detection sensor 30 positions; Product orientation, interoperability test point promote cylinder 23 and will promote positioner; After unclamping tested product; Whether stepper motor or servomotor 14 driving device arm drive link 24 detect mechanical arm photoelectric sensor 29 positions towards zero point and move along X, Y axle, detect next tested product and put in place through put in place detection fiber 9 of device simultaneously, get into the loop test operation.
Machine is in operation; Control flow 26 is with real-time display device operating state; Point out fault separately; Simultaneously operating personnel also can set the operating parameters of machine through touch-screen, and electrical control panel 25 is provided with power switch, resets, anxious button such as stop, so that let operating personnel control the start and stop state of machine in time.
The beneficial effect of the utility model: the utility model comprises pay-off, correcting device, checkout gear, induction installation, power set, defective products category filter device and blanking device with full-automatic testing device by testing process successively; Collection feeding, correction, detection, sifting sort, discharging are one; Realize full-automatic integration test with this, be the high frequency transformer whole test process automatically, at a high speed, accurate true, easy to operate and applied widely all difform products of 08～25 size that are fit to.
Must be pointed out some non-limiting illustrating that the foregoing description is just made the utility model.But person of skill in the art will appreciate that under aim that does not depart from the utility model and scope, can make modification, replacement and change to the utility model, these revise, replace and change the protection domain that still belongs to the utility model.
Claims (4)
1. full-automatic integration test machine of high frequency transformer; Comprise machine body, be arranged on full-automatic testing device, test machine and electric appliance control box on the machine body; It is characterized in that: full-automatic testing device comprises pay-off, correcting device, checkout gear, induction installation, power set successively, defective products is detected automatically can repair or the defective products category filter device and the blanking device of callable defective products and the defective products that can not repair by testing process; Collection feeding, correction, detection, sifting sort, discharging are one; Realize full-automatic integration test with this; Wherein pay-off comprises the parallel orbit of the piezoelectric shock base that is arranged on the machine body, the vibrations loading plate of being located at the linear conveyor track that links to each other with the piezoelectric shock base on this piezoelectric shock base, linear piezoelectric vibrations base and back; Checkout gear is followed successively by material loading detection fiber, fiber amplifier and the device detection fiber that puts in place for being adjacent to the piezoelectric shock base; The device detection fiber that puts in place is arranged on product position to be tested; Correcting device is to be located at product position to be tested track material correction before; Induction installation is provided with defective products position-detection sensor, test normal product position-detection sensor and the product orientation, the interoperability test point promotion cylinder operating position that detect photoelectric sensor zero point, distinguish non-defective unit and defective products at zero point, defective products position, test normal product position, product orientation, interoperability test point promotion cylinder operating position respectively and detects electromagnetic inductor; Power set are stepper motor or servomotor, cylinder solenoid valve and by the mechanical arm drive link of stepper motor or servomotor, cylinder solenoid valve control; Manipulator is provided with product orientation, interoperability test point promotes cylinder, and blanking device is respectively test normal product blanking groove and distinguishes box with the bad kind of two defective products that is located under the normal product test position.
2. the full-automatic integration test machine of high frequency transformer according to claim 1 is characterized in that: both sides, product position to be tested also respectively is provided with a tested product positioner in the said full-automatic testing device.
3. the full-automatic integration test machine of high frequency transformer according to claim 1 and 2 is characterized in that: also be provided with the preventing collision protection device in the said full-automatic testing device and contact buffer unit with test.
4. the full-automatic integration test machine of high frequency transformer according to claim 3 is characterized in that: also be provided with machine control panel and control flow on the said machine body, electrical control panel is provided with power switch, resets, anxious button such as stop.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205091244U CN202427653U (en) | 2011-12-08 | 2011-12-08 | Fully automatic integrated testing machine for high-frequency transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205091244U CN202427653U (en) | 2011-12-08 | 2011-12-08 | Fully automatic integrated testing machine for high-frequency transformer |
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| Publication Number | Publication Date |
|---|---|
| CN202427653U true CN202427653U (en) | 2012-09-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205091244U Expired - Fee Related CN202427653U (en) | 2011-12-08 | 2011-12-08 | Fully automatic integrated testing machine for high-frequency transformer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202427653U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103135016A (en) * | 2013-01-24 | 2013-06-05 | 刘红亮 | Full-automatic detection machine for columnar crystal oscillator end products |
| CN103197185A (en) * | 2013-04-03 | 2013-07-10 | 康舒电子(东莞)有限公司 | Transformer automatic testing machine and implementation method thereof |
| CN103531506A (en) * | 2013-10-24 | 2014-01-22 | 随州润晶电子科技有限公司 | Screening, sorting and positioning jig for surface-mounted crystals |
| CN104020368A (en) * | 2014-05-06 | 2014-09-03 | 徐州格利尔科技有限公司 | Multifunctional comprehensive testing device of transformer |
| CN104973382A (en) * | 2015-06-30 | 2015-10-14 | 肇庆市众一自动化设备有限公司 | Automatic testing device for square piece type element |
| CN105903691A (en) * | 2016-05-18 | 2016-08-31 | 海宁联丰东进电子有限公司 | I-shaped good electric inductor classifying mechanism |
| CN106970324A (en) * | 2017-04-25 | 2017-07-21 | 北京太尔时代科技有限公司 | A kind of spacing method for sensing |
| CN108554834A (en) * | 2018-04-19 | 2018-09-21 | 江苏澳芯微电子有限公司 | A kind of equipment for detecting Classing filing appliance |
| CN113484657A (en) * | 2021-07-01 | 2021-10-08 | 海宁联丰东进电子有限公司 | Standardized high frequency transformer automatic check out test set |
-
2011
- 2011-12-08 CN CN2011205091244U patent/CN202427653U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103135016A (en) * | 2013-01-24 | 2013-06-05 | 刘红亮 | Full-automatic detection machine for columnar crystal oscillator end products |
| CN103197185A (en) * | 2013-04-03 | 2013-07-10 | 康舒电子(东莞)有限公司 | Transformer automatic testing machine and implementation method thereof |
| CN103197185B (en) * | 2013-04-03 | 2016-06-01 | 康舒电子(东莞)有限公司 | Transformer automatic test machine and testing method thereof |
| CN103531506A (en) * | 2013-10-24 | 2014-01-22 | 随州润晶电子科技有限公司 | Screening, sorting and positioning jig for surface-mounted crystals |
| CN104020368A (en) * | 2014-05-06 | 2014-09-03 | 徐州格利尔科技有限公司 | Multifunctional comprehensive testing device of transformer |
| CN104020368B (en) * | 2014-05-06 | 2017-05-24 | 徐州格利尔科技有限公司 | Multifunctional comprehensive testing device of transformer |
| CN104973382A (en) * | 2015-06-30 | 2015-10-14 | 肇庆市众一自动化设备有限公司 | Automatic testing device for square piece type element |
| CN105903691A (en) * | 2016-05-18 | 2016-08-31 | 海宁联丰东进电子有限公司 | I-shaped good electric inductor classifying mechanism |
| CN106970324A (en) * | 2017-04-25 | 2017-07-21 | 北京太尔时代科技有限公司 | A kind of spacing method for sensing |
| CN108554834A (en) * | 2018-04-19 | 2018-09-21 | 江苏澳芯微电子有限公司 | A kind of equipment for detecting Classing filing appliance |
| CN113484657A (en) * | 2021-07-01 | 2021-10-08 | 海宁联丰东进电子有限公司 | Standardized high frequency transformer automatic check out test set |
| CN113484657B (en) * | 2021-07-01 | 2023-10-13 | 海宁联丰东进电子有限公司 | Standardized high-frequency transformer automatic detection equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Shenzhen Huishiguang Electronic Co., Ltd. Assignor: Shenzhen Huishiguang Electronic Co., Ltd. Contract record no.: 2013440020104 Denomination of utility model: Fully automatic integrated testing machine for high-frequency transformer Granted publication date: 20120912 License type: Exclusive License Record date: 20130408 |
|
| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120912 Termination date: 20141208 |
|
| EXPY | Termination of patent right or utility model |