CN202415708U - Infrared imaging monitoring system for short-circuits of electrolytic bath plates - Google Patents
Infrared imaging monitoring system for short-circuits of electrolytic bath plates Download PDFInfo
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- CN202415708U CN202415708U CN2011205669358U CN201120566935U CN202415708U CN 202415708 U CN202415708 U CN 202415708U CN 2011205669358 U CN2011205669358 U CN 2011205669358U CN 201120566935 U CN201120566935 U CN 201120566935U CN 202415708 U CN202415708 U CN 202415708U
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- infrared imaging
- electrolytic bath
- electrolyzer
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
The utility model relates to modification of electrolytic copper production equipment, in particular to an infrared imaging monitoring system for short-circuits of electrolytic bath plates, which is provided with an electrolytic bath, wherein plates are suspended in the electrolytic bath. The infrared imaging monitoring system for short-circuits of electrolytic bath plates is characterized in that multiple monitoring units are arranged above the electrolytic bath and are connected with a main control unit through a communication network, and an output end of the main control unit is connected with a terminal through a local area network. The infrared imaging monitoring system for short-circuits of the electrolytic bath plates solves problems of high labor intensity of operators and low operation efficiency of existing electrolytic copper production equipment, and is mainly used or modifying the existing electrolytic copper production equipment.
Description
The (1) technical field: the utility model relates to the transformation of electrolytic copper production unit, is a kind of electrolytic bath electrode plate short circuit infrared imaging Monitoring systems.
The (2) background technology: the production technique of non-ferrous metals industry electrolytic copper is: be provided with the battery lead plate that connects power supply in the electrolyzer; Add the mixed ore pulp that copper ore powder and chemical agent are arranged in the electrolyzer; Connect the power supply of battery lead plate in the electrolyzer; Mixed ore pulp is under the effect of cathode-anode plate ionisation effect, and the cupric ion in the ore pulp is adsorbed on the battery lead plate; The problem that the production of prior art electrolyzer exists is: battery lead plate is to be suspended in the electrolyzer; And the ore pulp in the electrolyzer is to be flow state; Collide the phenomenon that is short-circuited between the battery lead plate easily; The production process of electrolytic copper needs the special messenger on the flow line of electrolyzer, to make an inspection tour back and forth, and labor intensity of operating personnel is big, inefficiency.
The (3) summary of the invention: the purpose of the utility model will solve big, the ineffective problem of the existing labor intensity of operating staff of existing electrolytic copper production unit exactly, and a kind of electrolytic bath electrode plate short circuit infrared imaging Monitoring systems is provided.
The concrete scheme of the utility model is: a kind of electrolytic bath electrode plate short circuit infrared imaging Monitoring systems, and it has electrolyzer, is hung with pole plate in the electrolyzer; It is characterized in that: above electrolyzer, be furnished with some groups of monitoring means, described some groups of monitoring means are to adopt network of communication to be connected with main control unit,
The output terminal of described main control unit is to adopt local area network to be connected with the terminal.
The described monitoring means of the utility model is made up of high speed The Cloud Terrace, infrared imaging appearance, camera and shield cap, and described infrared imaging appearance and camera are mounted on the high speed The Cloud Terrace.
The described network of communication of the utility model is wired ethernet network or wireless ethernet network.
The described main control unit of the utility model is to be made up of computingmachine, control software and the network switch.
The utility model is compared with existing electrolytic copper production unit; The utility model is furnished with some groups of monitoring means above electrolyzer; And adopt network of communication to transmit monitoring data to main control unit and terminal, but the control software real-time analysis infrared imaging photo in the main control unit is reported to the police after the temperature that notes abnormalities; And the pole plate temperature anomaly point in the locking electrolyzer, next step embodiment can be made in the terminal according to the situation at scene; The utility model adopts network of communication just can understand on-the-spot working order in real time through the field monitoring unit, high efficiency, and monitor staff's labour intensity reduces; The utility model is simple in structure, stable performance, easy to operate and high efficiency; The utility model preferably resolves big, the ineffective problem of the existing labor intensity of operating staff of existing electrolytic copper production unit.
The (4) description of drawings:
Fig. 1: the utility model monitoring means is arranged synoptic diagram;
Fig. 2: the utility model square frame control line synoptic diagram;
Among the figure: 1-electrolyzer, 2-pole plate, 3-monitoring means, 4-network of communication, 5-main control unit, 6-local area network, 7-terminal.
The (5) embodiment:
Embodiment: (seeing Fig. 1 for details) a kind of electrolytic bath electrode plate short circuit infrared imaging Monitoring systems, it has electrolyzer 1, is hung with pole plate 2 in the electrolyzer 1; Particularly: present embodiment is furnished with three groups of monitoring means 3 above electrolyzer 1; Described three groups of monitoring means 3 are to adopt network of communication 4 to be connected (seeing Fig. 2 for details) with main control unit 5, and the output terminal of described main control unit 5 is to adopt local area network 6 to be connected with terminal 7.
The described every group of monitoring means 3 of present embodiment is made up of high speed The Cloud Terrace, infrared imaging appearance, camera and shield cap, and described infrared imaging appearance and camera are mounted on the high speed The Cloud Terrace.
The described network of communication 4 of present embodiment is wired ethernet network or wireless ethernet network.
The described main control unit 5 of present embodiment is to be made up of computingmachine, control software and the network switch.
High speed The Cloud Terrace in the described monitoring means 3 of present embodiment is carrying the infrared imaging appearance and camera can carry out the predeterminated position fixed point monitoring to the pole plate 2 in the electrolyzer 1, also can rotate monitoring as required continuously to the pole plate 2 in the electrolyzer 1.
But the control software real-time analysis infrared imaging photo in the described main control unit 5 of present embodiment is found to report to the police behind the abnormal temperature in the electrolyzer 1, and the pole plate 2 temperature anomalies point in the locking electrolyzer 1; The predeterminable parameter of control software in the main control unit 5, the running status of control field monitoring unit 3, and recording events is stored in the DB.
The described terminal 7 of present embodiment can observe the condition of production of on-the-spot electrolyzer 1 through local area network, but the production status of controlling on-the-spot electrolyzer 1 the during utmost point as required.
Claims (4)
1. electrolytic bath electrode plate short circuit infrared imaging Monitoring systems, it has electrolyzer, is hung with pole plate in the electrolyzer; It is characterized in that: above electrolyzer, be furnished with some groups of monitoring means, described some groups of monitoring means are to adopt network of communication to be connected with main control unit, and the output terminal of described main control unit is to adopt local area network to be connected with the terminal.
2. a kind of electrolytic bath electrode plate short circuit infrared imaging Monitoring systems according to claim 1; It is characterized in that: described monitoring means is made up of high speed The Cloud Terrace, infrared imaging appearance, camera and shield cap, and described infrared imaging appearance and camera are mounted on the high speed The Cloud Terrace.
3. a kind of electrolytic bath electrode plate short circuit infrared imaging Monitoring systems according to claim 1, it is characterized in that: described network of communication is wired ethernet network or wireless ethernet network.
4. a kind of electrolytic bath electrode plate short circuit infrared imaging Monitoring systems according to claim 1, it is characterized in that: described main control unit is to be made up of computingmachine, control software and the network switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205669358U CN202415708U (en) | 2011-12-30 | 2011-12-30 | Infrared imaging monitoring system for short-circuits of electrolytic bath plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205669358U CN202415708U (en) | 2011-12-30 | 2011-12-30 | Infrared imaging monitoring system for short-circuits of electrolytic bath plates |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202415708U true CN202415708U (en) | 2012-09-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205669358U Expired - Lifetime CN202415708U (en) | 2011-12-30 | 2011-12-30 | Infrared imaging monitoring system for short-circuits of electrolytic bath plates |
Country Status (1)
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| CN (1) | CN202415708U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104451788A (en) * | 2014-12-30 | 2015-03-25 | 合肥金星机电科技发展有限公司 | Electrolytic tank pole plate temperature monitoring system |
| CN104480491A (en) * | 2014-12-30 | 2015-04-01 | 合肥金星机电科技发展有限公司 | Faulted electrode plate positioning detection device and method for electrolytic bath |
| CN106771808A (en) * | 2016-12-22 | 2017-05-31 | 湖北大学 | A kind of copper electrolysis cells short circuit of polar early warning system and method |
| CN107502924A (en) * | 2017-08-17 | 2017-12-22 | 中南大学 | A kind of system and method for being used to detect electrolytic bath condition |
| CN107767360A (en) * | 2017-08-17 | 2018-03-06 | 中南大学 | A kind of method for early warning and detection means for electrolytic bath electrode plate failure |
| CN109518232A (en) * | 2018-12-28 | 2019-03-26 | 杭州锤炼智能科技有限公司 | A kind of detection of nonferrous smelting electrolytic pole board short circuit and processing unit and method |
| CN110760895A (en) * | 2019-11-15 | 2020-02-07 | 万宝矿产有限公司 | Real-time monitoring and early warning method for fault of polar plate circuit in copper electrodeposition workshop |
| CN108680790B (en) * | 2018-02-26 | 2020-10-30 | 深圳优利世科技有限公司 | Method for detecting contact resistance of polar plate for zinc electrolysis of large polar plate based on infrared thermal image |
-
2011
- 2011-12-30 CN CN2011205669358U patent/CN202415708U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104451788A (en) * | 2014-12-30 | 2015-03-25 | 合肥金星机电科技发展有限公司 | Electrolytic tank pole plate temperature monitoring system |
| CN104480491A (en) * | 2014-12-30 | 2015-04-01 | 合肥金星机电科技发展有限公司 | Faulted electrode plate positioning detection device and method for electrolytic bath |
| CN106771808A (en) * | 2016-12-22 | 2017-05-31 | 湖北大学 | A kind of copper electrolysis cells short circuit of polar early warning system and method |
| CN107502924A (en) * | 2017-08-17 | 2017-12-22 | 中南大学 | A kind of system and method for being used to detect electrolytic bath condition |
| CN107767360A (en) * | 2017-08-17 | 2018-03-06 | 中南大学 | A kind of method for early warning and detection means for electrolytic bath electrode plate failure |
| CN107767360B (en) * | 2017-08-17 | 2020-05-01 | 中南大学 | Early warning method and detection device for electrolytic cell polar plate fault |
| CN108680790B (en) * | 2018-02-26 | 2020-10-30 | 深圳优利世科技有限公司 | Method for detecting contact resistance of polar plate for zinc electrolysis of large polar plate based on infrared thermal image |
| CN109518232A (en) * | 2018-12-28 | 2019-03-26 | 杭州锤炼智能科技有限公司 | A kind of detection of nonferrous smelting electrolytic pole board short circuit and processing unit and method |
| CN110760895A (en) * | 2019-11-15 | 2020-02-07 | 万宝矿产有限公司 | Real-time monitoring and early warning method for fault of polar plate circuit in copper electrodeposition workshop |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120905 |