CN109518232A - A kind of detection of nonferrous smelting electrolytic pole board short circuit and processing unit and method - Google Patents
A kind of detection of nonferrous smelting electrolytic pole board short circuit and processing unit and method Download PDFInfo
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- CN109518232A CN109518232A CN201811623387.0A CN201811623387A CN109518232A CN 109518232 A CN109518232 A CN 109518232A CN 201811623387 A CN201811623387 A CN 201811623387A CN 109518232 A CN109518232 A CN 109518232A
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- detection
- short circuit
- groove face
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C7/00—Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
- C25C7/06—Operating or servicing
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C7/00—Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
- C25C7/02—Electrodes; Connections thereof
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- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- Electrolytic Production Of Metals (AREA)
Abstract
The present invention relates to smelting and processing of metals fields, disclose the detection and processing unit of a kind of nonferrous smelting electrolytic pole board short circuit.The device includes groove face operation area, electrolytic cell is equipped in groove face operation area, and being arranged side by side on electrolytic cell has multiple pole plates, two longitudinal rails being parallel to each other are located at the two sides of electrolytic cell, and the both ends of a cross slide way are slidably mounted on respectively on two longitudinal rails, and are located at the top of electrolytic cell;One take-up housing is slidably mounted on cross slide way, and is equipped with an adjustment device and a detection sensor in the bottom of take-up housing.On the one hand the detection of one of present invention nonferrous smelting electrolytic pole board short circuit and processing unit and method can enable electric pole short circuit phenomenon timely be fed back and handled, it ensure that the efficiency and quality of electrolysis work, on the other hand the manpower and material resources for needing to put into are saved, the cost of electrolysis work is reduced.
Description
Technical field
The present invention relates to smelting and processing of metals field, in particular to the detection of a kind of nonferrous smelting electrolytic pole board short circuit and place
Manage device and method.
Background technique
To non-ferrous metal carry out smelting processing process, electrolysis be wherein together very important process.And it is carrying out
During electrowinning process, pole plate therein, including cathode plate and anode plate, and if there are some meanings in electrolysis work
Outer situation, such as cathode plate and anode plate produce contact, it is likely that can be because of the gold of electrolytic solution (generally copper sulphate)
Belong to ion to be condensed into metallic particles on pole plate and the bad phenomenons such as short circuit occur, if cannot find that in time short circuit phenomenon is gone forward side by side
Row excludes, then will lead to the temperature substantial increase of electrolytic cell, energy consumption increases significantly, and is electrolysed the efficiency of work and speed can
Sharp fall causes the cost for being electrolysed work to increase substantially.And currently, the detection method of conventional short circuit of polar is to pass through
Manual operation use pushes away table method and checks electrolysis short-circuit pole plate, where finding problem, formulates accurate scheme, then
It solves the problems, such as again, not only needs to expend a large amount of manpower and material resources, but also working efficiency is low, it is larger by external environmental interference, and
And check and processing timeliness and recall rate also tend to it is unsatisfactory.
Summary of the invention
To solve the above problems, the present invention provides a kind of detection of nonferrous smelting electrolytic pole board short circuit and processing unit and
Method.
According to an aspect of the invention, there is provided a kind of detection and processing unit of the short circuit of nonferrous smelting electrolytic pole board,
It acts on a groove face operation area, is equipped with electrolytic cell in the groove face operation area, and being arranged side by side on the electrolytic cell has
Multiple pole plates;Include:
Longitudinal rail, two longitudinal rails being parallel to each other are arranged in the groove face operation area, and position respectively
In the two sides of the electrolytic cell;
Cross slide way, the both ends of the cross slide way are slidably mounted on respectively on two longitudinal rails, and are located at
The top of the electrolytic cell;
Take-up housing, the take-up housing are slidably mounted on the cross slide way, and are installed in the bottom of the take-up housing
There are an adjustment device and a detection sensor;
Wherein, the detection sensor and adjustment device form a detection decision execution unit, and can be to adjustment
Device is controlled.
In some embodiments, being arranged side by side in the groove face operation area has one or more electrolytic cells, and two
Longitudinal rail described in item is located at the two sides of each electrolytic cell.Thus, it is possible to right simultaneously using the detection and processing unit
Each pole plate on multiple electrolytic cells carries out short-circuit detecting and processing work, improves the efficiency of work.
In some embodiments, two longitudinal rails are respectively positioned on the inside of the groove face operation area, or extend
To the outside of the groove face operation area.Thus, it is possible to be slid into groove face operation area when without using detection and processing unit
In addition, electrolysis work in groove face operation area is interfered to avoid it.
In some embodiments, busbar is installed on the outside of the groove face of the electrolytic cell, and the end of the pole plate is then
It is in contact with the busbar.It as a result, can also be by way of sensor etc. be installed on busbar to end near pole plate
Neighbouring temperature is detected, and the detection work with detection sensor cooperates.
In some embodiments, the both ends of the cross slide way pass through a sliding rack and are slidably mounted on described in two
On longitudinal rail, longitudinal motion control unit is installed on one of them described sliding rack, and is equipped on the take-up housing
Lateral motion control unit.As a result, by specific structure between the devices such as setting cross slide way, slider bracket and take-up housing and
Connection can make detection and processing unit carry out comprehensive spreadability movement in the top of electrolytic cell, to each electricity in electrolytic cell
Detected and handled work in pole.
In some embodiments, telescopic driving lever is installed on the adjustment device.Adjustment device can lead to as a result,
When crossing the mode for protruding into driving lever and being stirred in electrolyte short-circuit state being adjusted and handled;Further, it is also possible to according to
Driving lever is substituted for the suitable operating device such as manipulator by actual needs.
In some embodiments, the detection sensor is connected by network with a background data base, and described
Background data base is also connected with by network with terminal is received.Thereby, it is possible to will test the hair of data detected by sensor
It is sent to background data base to be stored and processed, and then the reception terminal of user, such as computer and/or mobile phone can also be sent to
On.
According to an aspect of the invention, there is provided a kind of detection and processing method of the short circuit of nonferrous smelting electrolytic pole board,
The following steps are included:
1) by described in one of claim 1-7 detection and processing unit be arranged in the groove face operation area;
2) it controls the cross slide way to be slided on two longitudinal rails, while controlling the take-up housing edge
The cross slide way slided;
3) each pole plate on the electrolytic cell is detected using detection sensor, and the detection decision executes
Unit then analyzes the data detected;
4) when detection decision execution unit, which analyzes one of them described pole plate, short circuit occurs, then the detection decision executes
Unit controls the adjustment device and is adjusted processing.
In some embodiments, further comprising the steps of: 5) when complete detection and processing work after or need at it
When his groove face carries out operation, stop detection and processing work, controls the cross slide way and slide into the outer of the groove face operation area
In portion or other described groove face operation areas, wherein at least one end of two longitudinal rails extends to the groove face operation
In the outside in area or other described groove face operation areas.Thus, it is possible to be slid into when without using detection and processing unit
Other than groove face operation area, electrolysis work in groove face operation area is interfered to avoid it.
In some embodiments, in step 4), the adjustment device can also be carried out by a back-end data
Control, wherein the detection sensor then passes through network and is connected with the background data base.Another control is provided as a result,
Make the method that the adjustment device carries out short-circuit state processing.
The detection of one of present invention nonferrous smelting electrolytic pole board short circuit and processing unit and method pass through in electrolytic cell
Around the take-up housing that is mounted in longitudinal slide rail and horizontal slide rail is set, and the installation settings detection sensor on take-up housing
With the mode of short-circuit processing unit, the short circuit problem of the pole in electrolysis work is detected and handled, on the one hand, keeps electrode short
Road phenomenon timely can be fed back and be handled, and ensure that on the other hand the efficiency and quality of electrolysis work save needs
The manpower and material resources of investment reduce the cost of electrolysis work.
Detailed description of the invention
Fig. 1 is a kind of detection of nonferrous smelting electrolytic pole board short circuit of an embodiment of the present invention and the work of processing unit
Status diagram;
Fig. 2 be a kind of nonferrous smelting electrolytic pole board short circuit shown in Fig. 1 detection and processing unit in the progress of other groove faces
Status diagram when operation;
Fig. 3 be a kind of nonferrous smelting electrolytic pole board short circuit shown in Fig. 1 detection and processing unit detection when side show
It is intended to;
Fig. 4 be a kind of nonferrous smelting electrolytic pole board short circuit shown in Fig. 3 detection and processing unit processing when side show
It is intended to.
In figure: groove face operation area 1, longitudinal rail 2, cross slide way 3, pole plate 4, electrolytic cell 5, busbar 6 adjust device 7,
Driving lever 8, take-up housing 9, detection sensor 10, sliding rack 11, longitudinal motion control unit 12, lateral motion control unit 13, quilt
Test point 14.
Specific embodiment
The invention will now be described in further detail with reference to the accompanying drawings.
Fig. 1 schematically shows a kind of a kind of nonferrous smelting electrolytic pole board short circuit of embodiment according to the present invention
State when detection and processing unit work, Fig. 2 show detection and the processing dress of the nonferrous smelting electrolytic pole board short circuit in Fig. 1
Set the state when other groove faces carry out operation.As shown in Figs. 1-2, which acts in a groove face operation area 1, in groove face
At least one electrolytic cell 5 is provided in operation area 1, and being arranged side by side on electrolytic cell 5 has multiple pole plates 4, including cathode plate and
Anode plate, to carry out electrolysis work.And in order to improve detection and handle the efficiency of work, it can also be in the groove face operation area 1
Multiple electrolytic cells 5 are arranged side by side.
The detection and processing unit include two longitudinal rails being parallel to each other 2, and two settings of longitudinal rail 2 are made in groove face
In industry area 1, and it is located at the two sides of each electrolytic cell 5;And it is slidably fitted with a transverse direction jointly on two longitudinal rails 2
Guide rail 3, the i.e. both ends of cross slide way 3 are slidably mounted on respectively on two longitudinal rails 2, and cross slide way 3 is located at electrolytic cell 5
Top;And a take-up housing 9 is slidably fitted on cross slide way 3, Detection electrode 4 then can be set in the bottom of take-up housing 9
The relevant apparatus of short-circuit state and the relevant apparatus of processing short-circuit state.As a result, as regulation and control cross slide way 3 is two
Longitudinal sliding motion is carried out on longitudinal rail 2 and take-up housing 9 is slid laterally on cross slide way 3, be can be used and is mounted on
Associated components on take-up housing 9 carry out short-circuit state detection and processing to each pole plate 4 on each electrolytic cell 5.
Preferably, can also be arranged on the outside of the groove face of electrolytic cell 5 with the joining distal ends of each pole plate 4 touch busbar 6, and
Temperature inductor etc. on busbar 6, to be detected to situations such as temperature near pole plate 4, thus with the detection on take-up housing 9
It is matched with relevant apparatus, obtains more accurate testing result.
Preferably, at least one end of two longitudinal rails 2 can also be extended to groove face operation area 1 outside or other
In groove face operation area 1, when the groove face carries out other operations (when such as handling pole plate), to avoid the detection and processing unit and in slot
The equipment that face carries out other operations, which interferes, even results in damage equipment, then can be sliding along longitudinal rail 2 by cross slide way 3
Move the outside of groove face operation area 1;And when other groove face operation areas 1 need process detection and processing work, it can also be by the inspection
It surveys and processing unit slides into other groove face operation areas 1.
Preferably, the detection device and processing unit of the detection and processing unit can also be subjected to separate design, with reality
The purpose that now short circuit of polar is detected and handled respectively.
Fig. 3 shows that the detection of the nonferrous smelting electrolytic pole board short circuit in Fig. 1 and processing unit are carrying out short-circuit state inspection
Side structure when survey, Fig. 4 then show that the detection of the nonferrous smelting electrolytic pole board short circuit in Fig. 1 and processing unit are short in progress
The side structure when processing of road situation.As shown in Figure 3-4, a sliding rack 11 is slidably fitted on two longitudinal rails 2,
And the both ends of cross slide way 3 are then separately fixed on two sliding racks 11, and longitudinal direction is installed on a sliding rack 11 wherein
Motion control unit 12, longitudinal motion control unit 12 are preferably a motor, can control sliding rack 11 where it into
Row movement can, cross slide way 3 and sliding rack 11 can as a result, slided along two longitudinal rails 2 in the longitudinal direction together
It is dynamic.
It is slidably fitted with a take-up housing 9 on cross slide way 3, lateral motion control unit 13 is installed on take-up housing 9,
Being equipped with lateral motion control unit 13 is preferably a servo motor, can control take-up housing 9 along cross slide way 3 in cross
It is slided upwards.
One adjustment device 7 and a detection sensor 10 are installed in the bottom of take-up housing 9, wherein the adjustment dress
Set and a processing unit be installed on 7, and the self-powered source of the adjustment device 7, can control processing unit stretch out downwards or
It retracts, wherein processing unit is preferably a driving lever 8, can also be chosen for the suitable structure such as manipulator according to actual needs.
The bottom of take-up housing 9 is equipped with a detection sensor 10, and detection sensor 10 is preferably noncontacting proximity sensor,
It includes but is not limited to one of infrared temperature sensor part, electromagnetic induction device and other suitable sensors or several
Kind, the detection of relevant parameter can be carried out to each pole plate 4 on each electrolytic cell 5, wherein when it detects some position
When, can the position be referred to as tested measuring point 14.
It will test sensor 10, edge calculations machine, the mist meter that adjustment device 7 cooperates corresponding controller or is arranged nearby
The facilities such as calculation machine form a detection decision execution unit, which can calculate detection data and real-time control
Adjustment device 7 is adjusted and handles.
Detection sensor 10 is also connected by network with a background data base, and the background data base also with pass through
Network is connected with terminal is received, and refers to being connected at this that data information can be sent.Wherein, background data base can root
Information is sent to terminal is received according to preset time and format, and receives terminal and can choose the shifting such as computer or mobile phone of user
Dynamic terminal can also receive information transmitted by background data base using two kinds of reception terminals simultaneously.
Short-circuit inspection is being carried out to each pole plate 4 on each electrolytic cell 5 in groove face operation area 1 using the detection and processing unit
When surveying and handling, specific work process is mainly included the following steps that
1) detection and processing unit are arranged in groove face operation area 1, i.e., two two longitudinal rails 2 are arranged each
The two sides of electrolytic cell 5, other each components are mounted on two longitudinal rails 2 according to the setting of above structure relationship;
2) start longitudinal motion control unit 12 and control cross slide way 3 and sliding rack 11 and exist along two longitudinal rails 2
Slided on longitudinal direction, at the same start laterally to motion control unit and control take-up housing 9 along cross slide way 3 horizontally into
Row sliding makes the detection sensor 10 being mounted on take-up housing 9 and adjustment device 7 one by one from each pole plate 4 on each electrolytic cell 5
Top moves through;
3) each pole plate 4 on electrolytic cell 5 is detected using detection sensor 10 in moving process, detection project master
It to be the suitable parameters such as temperature around each tested measuring point 14, while the data that will test cross network and are sent to detection and determine
Plan execution unit is analyzed, further, it is also possible to will be arranged on busbar and be located at pole plate 4 belonging to the tested measuring point 14
Respective sensor data detected near end are also sent to detection decision execution unit;
4) detect out that detection is determined when there is short-circuit state at wherein some tested measuring point 14 when detecting decision execution unit
The facilities such as the controller in plan execution unit can calculate the data detected at the pole plate 4, and according to calculated result
Control adjustment device 7 stretches out downwards driving lever 8 and is adjusted processing, wherein the method for adjusting processing includes but is not limited to use to dial
Bar 8 stirs the position of fine tuning surrounding pole plate 4, or driving lever 8 protruded into electrolyte be stirred etc. it is any by eliminating yin-yang
The method etc. of releasing part between pole plate;
5) after completing to be detected to each pole plate 4 on each electrolytic cell 5 in groove face operation area 1 and handle work, control
Cross slide way 3 processed slides into the surface for leaving each electrolytic cell 5 along longitudinal rail 2, it is preferable that in two longitudinal rails 2
When at least one end extends to the outside of groove face operation area 1, cross slide way 3 may slide into the outside of groove face operation area 1.
And in step 4), detection sensor 10 can also will test data as needed and be sent to background data base progress
Analysis, computer or the mobile phone etc. that background data base can send analysis result to user receive in terminal, to facilitate user timely
Check the short-circuit state and disposition at this.In addition, in the case of necessary, it is also an option that setting background data base and tune
Engagement positions 7 are connected, and the short-circuit state of pole plate is adjusted and is handled with control adjustment device 7.
The detection of one of present invention nonferrous smelting electrolytic pole board short circuit and processing unit and method pass through in electrolytic cell
Around the take-up housing that is mounted in longitudinal slide rail and horizontal slide rail is set, and the installation settings detection sensor on take-up housing
With the mode of short-circuit processing unit, the short circuit problem of the pole in electrolysis work is detected and handled, on the one hand, keeps electrode short
Road phenomenon timely can be fed back and be handled, and ensure that on the other hand the efficiency and quality of electrolysis work save needs
The manpower and material resources of investment reduce the cost of electrolysis work.
Above-described is only some embodiments of the present invention.For those of ordinary skill in the art, not
Under the premise of being detached from the invention design, various modifications and improvements can be made, these belong to protection model of the invention
It encloses.
Claims (10)
1. a kind of detection and processing unit of the short circuit of nonferrous smelting electrolytic pole board act on a groove face operation area (1), described
Electrolytic cell (5) are equipped in groove face operation area (1), and being arranged side by side on the electrolytic cell (5) has multiple pole plates (4);Its feature
It is: including
Longitudinal rail (2), two longitudinal rails (2) being parallel to each other are arranged in the groove face operation area (1), and point
Not Wei Yu the electrolytic cell (5) two sides;
Cross slide way (3), the both ends of the cross slide way (3) are slidably mounted on respectively on two longitudinal rails (2), and
Positioned at the top of the electrolytic cell (5);
Take-up housing (9), the take-up housing (9) are slidably mounted on the cross slide way (3), and in the take-up housing (9)
Bottom is equipped with an adjustment device (7) and a detection sensor (10);
Wherein, the detection sensor (10) and adjustment device (7) form a detection decision execution unit, and can exchange
Engagement positions (7) are controlled.
2. the detection and processing unit of a kind of nonferrous smelting electrolytic pole board short circuit according to claim 1, it is characterised in that:
Being arranged side by side in the groove face operation area (1) has one or more electrolytic cells (5), and two longitudinal rails (2) point
Not Wei Yu each electrolytic cell (5) two sides.
3. the detection and processing unit of a kind of nonferrous smelting electrolytic pole board short circuit according to claim 1, it is characterised in that:
Two longitudinal rails (2) are respectively positioned on the inside of the groove face operation area (1), or at least one end extends to the groove face work
The outside in industry area (1).
4. the detection and processing unit of a kind of nonferrous smelting electrolytic pole board short circuit according to claim 1, it is characterised in that:
Be equipped with busbar (6) on the outside of the groove face of the electrolytic cell (5), and the end of the pole plate (4) then with the busbar (6) phase
Contact.
5. the detection and processing unit of a kind of nonferrous smelting electrolytic pole board short circuit according to claim 1, it is characterised in that:
The both ends of the cross slide way (3) pass through a sliding rack (11) and are slidably mounted on two longitudinal rails (2), wherein
Longitudinal motion control unit (12) are installed on one sliding rack (11), and transverse direction is installed on the take-up housing (9)
Motion control unit (13).
6. the detection and processing unit of a kind of nonferrous smelting electrolytic pole board short circuit according to claim 1, it is characterised in that:
Telescopic driving lever (8) are installed on the adjustment device (7).
7. the detection and processing unit of a kind of nonferrous smelting electrolytic pole board short circuit according to claim 1, it is characterised in that:
The detection sensor (10) is connected by network with a background data base, and the background data base also with pass through network
It is connected with terminal is received.
8. a kind of detection and processing method of the short circuit of nonferrous smelting electrolytic pole board, it is characterised in that: the following steps are included:
1) by described in one of claim 1-7 detection and processing unit be arranged in the groove face operation area (1);
2) it controls the cross slide way (3) to be slided along two longitudinal rails (2), while controlling the take-up housing
(9) it is slided along the cross slide way (3);
3) each pole plate (4) on the electrolytic cell (5) is detected using detection sensor (10), and the detection is determined
Plan execution unit then analyzes the data detected;
4) when detection decision execution unit, which analyzes one of them described pole plate (4), short circuit occurs, then the detection decision is held
Row unit controls the adjustment device (7) and is adjusted processing.
9. the detection and processing method of a kind of nonferrous smelting electrolytic pole board short circuit according to claim 8, it is characterised in that:
It is further comprising the steps of:
5) when complete detection and processing work after or need other groove faces carry out operation when, stop detection and processing work,
Control outside or the others groove face operation area (1) that the cross slide way (3) slides into the groove face operation area (1)
In, wherein at least one end of two longitudinal rails (2) extends to outside or other institutes of the groove face operation area (1)
It states in groove face operation area (1).
10. the detection and processing method of a kind of nonferrous smelting electrolytic pole board short circuit according to claim 8, feature exist
In: in step 4), it also can choose and the adjustment device (7) controlled by a back-end data, wherein the inspection
Sensor (10) are surveyed then to be connected by network with the background data base.
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CN201811623387.0A CN109518232A (en) | 2018-12-28 | 2018-12-28 | A kind of detection of nonferrous smelting electrolytic pole board short circuit and processing unit and method |
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CN111474500A (en) * | 2020-05-13 | 2020-07-31 | 赤峰追风数控机械有限公司 | Electrolytic plate short circuit open circuit automatic inspection and treatment system in nonferrous metal electrolytic refining |
CN114875454A (en) * | 2022-05-12 | 2022-08-09 | 铜陵有色金属集团股份有限公司 | Copper electrolysis short-circuit treatment system |
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CN114875454A (en) * | 2022-05-12 | 2022-08-09 | 铜陵有色金属集团股份有限公司 | Copper electrolysis short-circuit treatment system |
CN114875454B (en) * | 2022-05-12 | 2024-04-16 | 铜陵有色金属集团股份有限公司 | Copper electrolysis short circuit treatment system |
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