CN202411148U - Simple leveler - Google Patents
Simple leveler Download PDFInfo
- Publication number
- CN202411148U CN202411148U CN2011205355609U CN201120535560U CN202411148U CN 202411148 U CN202411148 U CN 202411148U CN 2011205355609 U CN2011205355609 U CN 2011205355609U CN 201120535560 U CN201120535560 U CN 201120535560U CN 202411148 U CN202411148 U CN 202411148U
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- Prior art keywords
- oil cylinder
- booster pump
- pneumatic booster
- leveling
- easy level
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- Expired - Lifetime
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Abstract
The utility model relates to a simple leveler which comprises a stamping head and a stamping anvil seat, wherein the stamping head is connected with a drive oil cylinder. The drive oil cylinder can be connected with a pneumatic booster pump; and an air inlet pipeline of the pneumatic booster pump is provided with a filter pressure reducing valve. A switch control valve for selectively guiding the oil pressure generated by the pneumatic booster pump into different pressure cavities of the drive oil cylinder is arranged between the pneumatic booster pump and the drive oil cylinder. The simple leveler realizes continuous stamping leveling of the material to be leveled and straightened through the stamping head controlled by the oil cylinder.
Description
Technical field
The utility model relates to a kind of simple and easy leveling equipment that is used for material shaping such as sheet metal and bar and leveling aligning.
Background technology
Existing level(l)ing machine adopts multi roll leveling technology more; This process using plate passes through the repeatedly form of forward and reverse bending of leveling roller, thereby reaches the purpose of workpiece leveling or aligning, and in general this equipment is special equipment; The high efficiency high-quality; But equipment purchasing input and use cost are very high, so it uses the company be confined to carry out specially leveling basically, carry out in the production process of single and mini-batch production in most medium-sized and small enterprises; Owing to can't drop into the type equipment, leveling can become the bottleneck of enterprise's technical process usually.
On some leveling technologies that substitute, many times can adopt forcing press to carry out the leveling operation, promptly workpiece is bent repeatedly through forcing press; Gradual correction, this mode can satisfy the demand of correcting technology basically, but operators'skills is had relatively high expectations; Quality is unstable; Its production efficiency is low simultaneously, and forcing press operation process energy consumption is bigger, and Technological Economy property is lower.
The utility model content
The utility model technical problem to be solved is to provide a kind of level(l)ing machine of simple type, and it can satisfy the requirement of some middle-size and small-size processing enterprises material leveling aligning operation in process of manufacture with less fund equipment input.
Its technical problem to be solved can be implemented through following technical scheme.
A kind of simple and easy level(l)ing machine, its characteristics do, comprises staking punch and punching press anvil block, and said staking punch is connected with driving oil cylinder.
As the further improvement of present technique scheme, said driving oil cylinder connects a pneumatic booster pump, and the air inlet pipeline of said pneumatic booster pump is provided with filtering pressure reducing valve.
Preferably, said filtering pressure reducing valve is arranged at the air inlet of said pneumatic booster pump.
As the further improvement of present technique scheme, between said pneumatic booster pump and driving oil cylinder, be provided with one said pneumatic booster pump produced the switching control valve that the oil pressure selectivity imports said driving oil cylinder different pressures chamber.Wherein, this switching control valve can be hand-operated valve.
Also as the further improvement of present technique scheme, said punching press anvil block is V-type anvil or plane anvil.
Simultaneously, said punching press anvil can be fixed on the table top of a workbench.
Also as the further improvement of present technique scheme, the stamping surface cross section semicircular in shape of said staking punch or obtuse angle shape.
Adopt the simple and easy level(l)ing machine of technique scheme; The material of treating the leveling aligning through the staking punch of oil cylinder control carries out continuous punching press leveling; And can select different anvil block and frock according to the needs of institute's leveling material; The leveling alignings different with flexible reply need, and are simultaneously easy to operate, with low cost.
Description of drawings
Below in conjunction with accompanying drawing the specific embodiment of the utility model being done one specifies.
Fig. 1 is the structural representation of the utility model level(l)ing machine;
Fig. 2 is the systematic schematic diagram of the utility model level(l)ing machine;
---frame 2---workbench 3---V-type anvil 4---plane anvil 5---pressure head 6---oil cylinder 7---high-voltage tube 8---hand-operated valve 9---pneumatic pumping plant 10---filtering pressure reducing valve 11---gas source interface among the figure: 1
The specific embodiment
The utility model provides a kind of simple and easy leveling equipment, and its structure is with reference to shown in the accompanying drawing 1; This level(l)ing machine mainly is made up of three big funtion parts:
Equipment rack part: mainly comprise frame 1 and workbench 2, be welded,, and bear the load in the course of work as the installation basis of funtion parts such as oil pressure by steel plate.
The oil hydraulic system part: mainly comprise oil cylinder 6, high-voltage tube 7, hand-operated valve 8, pneumatic pumping plant 9, filtering pressure reducing valve 10 and gas source interface 11 and form, this part is through converting air pressure into hydraulic oil, and driving oil cylinder is carried out the leveling operation.
Leveling frock part: mainly comprise V-type anvil 3, plane anvil 4, pressure head 5, wherein the pressure head part is made corresponding shape such as semicircle or obtuse angle shape according to the needs of leveling operation, and the plane anvil is suitable for sheet material to be corrected, and the V-type anvil is fit to bar and corrects.
The system principle of this equipment is seen shown in the accompanying drawing 2 in detail: its main executive component is a two-way cylinder 6, and when the oil-feed of A mouth, pressure head 5 is downward, and workpiece is applied corrective force, and when the oil-feed of B mouth, oil cylinder 6 upwards promotes and resets.
Use hand-operated valve 8; Control the lifting action of oil cylinder 6; The pressure oil of oil cylinder 6 derives from pneumatic pumping plant 9, at pump steam inlet equipment filtering pressure reducing valve 10, through filtering pressure reducing valve 10 adjustment admission pressures; Thereby regulate the oil pressure of pneumatic pumping plant output, satisfy the needs of the work piece correcting power of different-thickness and material.Promptly, pneumatic booster pump is produced the oil pressure selectivity import oil cylinder 6 different pressures chambeies up or down with realization oil cylinder piston bar through the switching of hand-operated valve 8, and then the knee-action of control pressure head 5.
In use, according to actual needs, plane anvil of choosing 4 or V-type anvil 3 are adjusted to suitable span; Workpiece is inserted in the middle of anvil upper surface and the pressure head, and operation hand-operated valve 8 can be controlled the up-down of pressure head 5; Implement the leveling operation; The leveling effect needs to use flat board or platform to test separately, can look into affirmation by limit rectification frontier inspection during actual job, until satisfying the glacing flatness requirement of using.
The main feature of this simple and easy leveling equipment on structure and function is following:
Structurally, this leveling equipment is very simple, and agent structure is a welded-steel plate construction partly, and technology is simple, and low cost of manufacture can be through less input, the technology bottleneck problem that plate and bar leveling are corrected in the solution medium-sized and small enterprises.
On function; Through the hydraulic oil cylinder driving pressure head plate or bar bending position are oppositely bent repeatedly, gradual correction is after the blank that the wide 12mm of the long 300mm of 2000mm is thick in actual the use is corrected; Usage platform detects local maximal clearance in 0.2mm, satisfies general blank leveling process requirements.
In system; This equipment uses compressed air as power source, produces hydraulic oil by pneumatic booster pump and drives the leveling oil cylinder, adjusts output oil pressure through the adjustment admission pressure; System's oil cylinder output can be adjusted in 5 to 30 tons of scopes; The blank that is suitable for different-thickness and material is corrected, and system's operation only needs compressed air to get final product operation in addition, and operating cost is very low.
Through using 2 V-type frocks also can realize the rectification of bar, expanded the scope of application of leveling equipment, accomplish effect of one machine multiple purposes.
The simple and easy leveling equipment that the utility model provides, its operation principle is identical with forcing press leveling operating principle, promptly through the hydraulic oil cylinder driving pressure head workpiece is bent repeatedly; Gradual correction; Be not only applicable to general plate leveling, can also can correct through changing frock simultaneously to the bar that the automatic charging automatic lathe uses; Reach of the requirement of bar machine, be particularly suitable for medium-sized and small enterprises and use the workpiece glacing flatness.
Claims (7)
1. a simple and easy level(l)ing machine is characterized in that, comprises staking punch and punching press anvil block, and said staking punch is connected with driving oil cylinder.
2. simple and easy level(l)ing machine according to claim 1 is characterized in that, said driving oil cylinder connects a pneumatic booster pump, and the air inlet pipeline of said pneumatic booster pump is provided with filtering pressure reducing valve.
3. simple and easy level(l)ing machine according to claim 2 is characterized in that said filtering pressure reducing valve is arranged at the air inlet of said pneumatic booster pump.
4. according to claim 2 or 3 described simple and easy level(l)ing machines, it is characterized in that, between said pneumatic booster pump and driving oil cylinder, be provided with one said pneumatic booster pump produced the switching control valve that the oil pressure selectivity imports said driving oil cylinder different pressures chamber.
5. simple and easy level(l)ing machine according to claim 4 is characterized in that, said switching control valve is a hand-operated valve.
6. simple and easy level(l)ing machine according to claim 1 is characterized in that, said punching press anvil block is V-type anvil or plane anvil.
7. according to claim 1 or 6 described simple and easy level(l)ing machines, it is characterized in that the stamping surface cross section semicircular in shape of said staking punch or obtuse angle shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205355609U CN202411148U (en) | 2011-12-20 | 2011-12-20 | Simple leveler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205355609U CN202411148U (en) | 2011-12-20 | 2011-12-20 | Simple leveler |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202411148U true CN202411148U (en) | 2012-09-05 |
Family
ID=46735945
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205355609U Expired - Lifetime CN202411148U (en) | 2011-12-20 | 2011-12-20 | Simple leveler |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202411148U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103143596A (en) * | 2013-03-29 | 2013-06-12 | 常熟市中钛科技有限公司 | Titanium pipe straightening machine |
| CN106269997A (en) * | 2016-08-24 | 2017-01-04 | 南通恒鼎重型机床有限公司 | A kind of simple level(l)ing machine |
-
2011
- 2011-12-20 CN CN2011205355609U patent/CN202411148U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103143596A (en) * | 2013-03-29 | 2013-06-12 | 常熟市中钛科技有限公司 | Titanium pipe straightening machine |
| CN106269997A (en) * | 2016-08-24 | 2017-01-04 | 南通恒鼎重型机床有限公司 | A kind of simple level(l)ing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: SHANGHAI SONCO QUICK CHANGE SYSTEMS CO., LTD. Free format text: FORMER NAME: SONGKE MECHANICAL AUTOMATION TECH. CO., LTD., SHANGHAI |
|
| CP03 | Change of name, title or address |
Address after: 201201 Shanghai Guo Shou Jing Road, Zhangjiang High Tech Park of Pudong New Area No. 351 Building No. 2 room A638-10 Patentee after: SHANGHAI SONCO QUICK CHANGE SYSTEMS CO., LTD. Address before: 201201, room 500, No. 302 blue wave road, Zhangjiang hi tech park, Shanghai, Pudong New Area Patentee before: Shanghai Sonco Machinery Automation Technology Co., Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120905 |