CN202379875U - Pin bending machine for spiral energy-saving lamp tube - Google Patents
Pin bending machine for spiral energy-saving lamp tube Download PDFInfo
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- CN202379875U CN202379875U CN2011205509113U CN201120550911U CN202379875U CN 202379875 U CN202379875 U CN 202379875U CN 2011205509113 U CN2011205509113 U CN 2011205509113U CN 201120550911 U CN201120550911 U CN 201120550911U CN 202379875 U CN202379875 U CN 202379875U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The utility model discloses a pin bending machine for a spiral energy-saving lamp tube. The pin bending machine comprises a rotating disc capable of rotating intermittently; a plurality of clamps for spiral parts of spiral lamp tubes are fixed on the same outer circumference of the rotating disc at equal intervals to form a plurality of stations; preheating fire heads, main fire heads, pin bending mechanisms and blowing mechanisms are arranged on the stations in sequence respectively in the rotation direction of the rotating disc; a bent pin limiting pole can be arranged beside each pin bending mechanism; and two sets of the preheating fire heads, the main fire heads, the pin bending mechanisms and the blowing mechanisms can be arranged, wherein the second set of the preheating fire heads, the main fire heads, the pin bending mechanisms and the blowing mechanisms is arranged on a station behind the first set of the preheating fire heads, the main fire heads, the pin bending mechanisms and the blowing mechanisms and is arranged on the other sides of the clamps in opposite directions. The pin bending machine has the advantages that the degree of automation is high, the application range is wide, the uniformity of bent angles of pins is good, the technical requirements on operators is reduced while the product quality and the production efficiency are improved, and the machine is suitable for batch production.
Description
Technical field
The utility model relates to spiral energy conservation tube producing apparatus technical field, especially a kind of bending legs machine of spiral energy conservation tube.
Background technology
The power saving fluorescent lamps of at present full spiral or half-spiral its bend pipe pin operation is in process of production mainly accomplished through manual operations; The pin that operator clamp helical lamp with pipe clamp is heating then on the height of anger, after pin is softening, is formed by manual bending, and mainly there is following problem in this processing mode: the one, and the bending angle of pin is difficult to unified; Fluorescent tube behind the clubfoot exists bigger otherness; Easily later process is exerted an influence, sometimes also can angle of arrival not just, the defective at curved dead angle appears, influence the quality of product; The 2nd, labor intensity of operating personnel is big, inefficiency; The 3rd, operators'skills is required to have only the higher operator of skill level could accomplish the bending work of pin than higher; Therefore the higher equipment of market in urgent need level of automation replaces manual operations to accomplish this operation.
An application number disclosed be 200810162575.8 on June 23rd, 2010, name is called the inventive applicant specification of " pin bending device for spiral tube "; It comprises the pipe clamp of clamping luminous tube pin; Described pipe clamp is installed in one and can does on level throw motion and the movable device that changes pendulum movement; This pin bending device drives pipe clamp through mechanical transmission mechanism and does flatly to throw and change the bending that pin is accomplished in the operation of pendulum movement instead of manual, can improve the pin bending angle unity, enhance productivity, but this device only is applicable to the bending of semi-spiral luminous tube pin; Be inappropriate for the bending of full helical lampl pin, the scope of application is restricted.
The utility model content
The technical problem that the utility model will solve provides a kind of bending legs machine of spiral energy conservation tube, and level of automation is high, and is applied widely; The bending angle unity of pin is good; Both reduced technical requirements, improved product quality and production efficiency again, and be suitable for producing in batches operator.
For achieving the above object; The technical scheme of the utility model is: a kind of bending legs machine of spiral energy conservation tube, comprise the rotating disk that can intermittently rotate, and on the same excircle of rotating disk, form several work stations by the anchor clamps of all equidistantly fixing several helical lampl spiral sections; Turning direction by rotating disk is provided with the preheating duration and degree of heating successively on each station; Main duration and degree of heating, bend pipe pin mechanism, inflatable body, described preheating duration and degree of heating is treated crook flame preheating to the helical lampl pin; Described main duration and degree of heating makes pin softening to the crook flame of treating of helical lampl pin, and described main duration and degree of heating is driven and can be moved up and down by lift cylinder; Described bend pipe pin mechanism comprises an ejector sleeve cylinder and is arranged on the pin pushing block on the ejector sleeve cylinder piston rod that described pin pushing block promotes the bending of helical lampl pin; Described inflatable body comprises an air blowing cylinder and by the gas blow pipe of air blowing air cylinder driven, and the helical lampl pin bending after-blow tracheae that puts in place is blown to pin.
Further improve, described bend pipe pin mechanism is other also to be provided with a bend pipe pin gag lever post; Described bend pipe pin gag lever post can be fixed on the support that can adjust longitudinal separation and corner, and convenient bending angle to helical lampl carries out spacing.
Further improve, described preheating duration and degree of heating has three to be separately positioned on by three stations, and on the support at the distance and the elevation angle, process velocity was further improved in the position of convenient adjustment preheating duration and degree of heating about each preheating duration and degree of heating was fixed on and can adjusts.
Further improve, described main duration and degree of heating has two to be separately positioned on by two stations, and on the support at the distance and the elevation angle, process velocity was further improved in the position of the main duration and degree of heating of convenient adjustment about each main duration and degree of heating was fixed on and can adjusts.
Further improve, described ejector sleeve cylinder is fixed on the support that can adjust longitudinal separation and the elevation angle, the convenient position of adjusting the ejector sleeve cylinder.
Further improve, described air blowing cylinder is fixed on the support that can adjust longitudinal separation, corner, the elevation angle, the position of convenient adjustment air blowing cylinder.
The bending legs machine of above-mentioned spiral energy conservation tube, described preheating duration and degree of heating, main duration and degree of heating; Bend pipe pin mechanism, inflatable body can be provided with two covers, the second cover preheating duration and degree of heating, main duration and degree of heating; Bend pipe pin mechanism, inflatable body are arranged on the first cover preheating duration and degree of heating; Main duration and degree of heating on the back station of bend pipe pin mechanism, inflatable body and be arranged on the opposite side of said anchor clamps in opposite directions, can be accomplished the bending to helical lampl both sides pin once enclosing when dial rotation like this.
Outside the utility model loading and unloading helical lampl need be accomplished by operator; Other bend pipe pin work is by the preheating duration and degree of heating of the utility model, main duration and degree of heating, and bend pipe pin mechanism, inflatable body are accomplished; Therefore its level of automation is higher; Production efficiency is high, reduces the technical requirements to operator, is suitable for producing in batches.
On the other hand; The bending angle of helical lampl pin is a bend pipe pin mechanism controls, be fixed because the ejector sleeve cylinder of bend pipe pin mechanism drives the miles of relative movement of pin pushing block, so helical lampl pin bending angle is unified; Specification property is better, helps improving the quality of products; Through adjustment preheating duration and degree of heating, main duration and degree of heating, bend pipe pin mechanism, inflatable body are equivalent to the bending of the position of each station applicable to full helical lampl or semi-spiral luminous tube pin simultaneously, and the scope of application is wider.
Description of drawings
Fig. 1 is the utility model stereographic map;
Fig. 2 is the utility model vertical view;
Fig. 3 is the A place enlarged view of Fig. 1.
Embodiment
Below in conjunction with accompanying drawing and concrete embodiment the utility model is done further explain.
Fig. 1 is to shown in Figure 3; A kind of bending legs machine of spiral energy conservation tube; Comprise the rotating disk 1 that can intermittently rotate, on the same excircle of rotating disk 1, form several work stations, preheating duration and degree of heating 3 is set successively on each station by the turning direction of rotating disk 1 by equal anchor clamps 2 of equidistantly fixing several helical lampl spiral sections; Main duration and degree of heating 4, bend pipe pin mechanism 5, inflatable body 6.
Described preheating duration and degree of heating 3 has three to be separately positioned on by three stations, and each preheating duration and degree of heating 3 is fixed on the support 31 that can adjust up and down distance and the elevation angle, and three preheating duration and degree of heatings 3 are treated crook flame preheating to the helical lampl pin respectively on three stations.
Described main duration and degree of heating 4 has two to be separately positioned on by two stations; Each main duration and degree of heating 4 is fixed on the support 41 that can adjust up and down distance and the elevation angle; Two main duration and degree of heatings 4 and two supports 41 are driven and can be moved up and down by lift cylinder 42, and two main duration and degree of heatings 4 make pin softening to the crook flame of treating of helical lampl pin respectively on two stations.
Described bend pipe pin mechanism 5 comprises an ejector sleeve cylinder 51 and is arranged on the pin pushing block 52 on ejector sleeve cylinder 51 piston rods; The front end of pin pushing block 52 can design forming V-shape; Promote the helical lampl pins and bend when the softening back of helical lampl pin ejector sleeve cylinder 51 can drive pin pushing block 52, ejector sleeve cylinder 51 is fixed on the support 53 that can adjust the longitudinal separation and the elevation angle.
Described inflatable body 6 comprises an air blowing cylinder 61 and the gas blow pipe 62 that is driven by air blowing cylinder 61; Air blowing cylinder 61 is fixed on the support 63 that can adjust longitudinal separation, corner, the elevation angle, when the helical lampl pin bending after-blow tracheae 62 that puts in place is blown to pin.
On bend pipe pin mechanism 5 sides a bend pipe pin gag lever post 7 is set also; Described bend pipe pin gag lever post 7 is fixed on the support 71 that can adjust longitudinal separation and corner.
Fig. 1, Fig. 2 further show, described preheating duration and degree of heating 3, main duration and degree of heating 4; Bend pipe pin mechanism 5, inflatable body 6 have two covers; The second cover preheating duration and degree of heating 3, main duration and degree of heating 4, bend pipe pin mechanism 5, inflatable body 6 are arranged on the first cover preheating duration and degree of heating 3; Main duration and degree of heating 4 is on the back station of bend pipe pin mechanism 5, inflatable body 6 and be arranged on the opposite side of said anchor clamps 2 in opposite directions.
The workflow of the utility model is following: on the non-station of processing earlier spiral section positioning clamping on anchor clamps 2 of treating the helical lampl of clubfoot, intermittently rotation of rotating disk 1 then, three preheating duration and degree of heatings 3 are treated crook flame preheating to the helical lampl pin respectively on three stations; Two main duration and degree of heatings 4 and two supports 41 by lift cylinder 42 drive move down respectively on two stations to the helical lampl pin treat crook flame, after the flame time arrives, the helical lampl pin treat that the crook is softening; Lift cylinder 42 drives again on two main duration and degree of heatings 4 and two supports 41 and moves, and plays the effect of stepping down, when the pin after softening forwards next station again to; Ejector sleeve cylinder 51 action drives pin pushing blocks 52 promote the bending of helical lampl pin; Bend pipe pin gag lever post 7 can play the spacing effect of bending angle, and after the pin bending angle of helical lampl put in place, air blowing cylinder 61 action drives gas blow pipes 62 were blown to pin; This moment, the bending place of pin also was in soft state; Advertise down compressed-air actuated, the bending place of pin becomes slick and sly smooth-going state, also can be through the size of adjustment compressed air require; Regulate the slick and sly degree of pin bending place, thereby reach specified requirement; When rotating disk 1 is rotated further, drive helical lampl and get into the second cover preheating duration and degree of heating 3, main duration and degree of heating 4; During the processing stations of bend pipe pin mechanism 5, inflatable body 6; By the second cover preheating duration and degree of heating 3, main duration and degree of heating 4, bend pipe pin mechanism 5, inflatable body 6 are accomplished the bending of helical lampl the other side pin; Get into non-processing stations after the pin bending is accomplished and just can take off helical lampl, so circulation.
Below only be preferred embodiment of the utility model, the change that those skilled in the art does to be equal to by claim all falls into the protection domain of this case.
Claims (8)
1. the bending legs machine of a spiral energy conservation tube; Comprise the rotating disk that can intermittently rotate; On the same excircle of rotating disk, form several work stations by the anchor clamps of all equidistantly fixing several helical lampl spiral sections; It is characterized in that: the turning direction by rotating disk is provided with preheating duration and degree of heating, main duration and degree of heating, bend pipe pin mechanism, inflatable body successively on each station;
Described preheating duration and degree of heating is treated crook flame preheating to the helical lampl pin;
Described main duration and degree of heating makes pin softening to the crook flame of treating of helical lampl pin, and described main duration and degree of heating is driven and can be moved up and down by lift cylinder;
Described bend pipe pin mechanism comprises an ejector sleeve cylinder and is arranged on the pin pushing block on the ejector sleeve cylinder piston rod that described pin pushing block promotes the bending of helical lampl pin;
Described inflatable body comprises an air blowing cylinder and by the gas blow pipe of air blowing air cylinder driven, and the helical lampl pin bending after-blow tracheae that puts in place is blown to pin.
2. the bending legs machine of a kind of spiral energy conservation tube according to claim 1 is characterized in that: described bend pipe pin mechanism is other also to be provided with a bend pipe pin gag lever post.
3. the bending legs machine of a kind of spiral energy conservation tube according to claim 2 is characterized in that: described bend pipe pin gag lever post is fixed on the support that can adjust longitudinal separation and corner.
4. the bending legs machine of a kind of spiral energy conservation tube according to claim 1, it is characterized in that: described preheating duration and degree of heating has three to be separately positioned on by three stations, and each preheating duration and degree of heating is fixed on the support that can adjust distance and the elevation angle up and down.
5. the bending legs machine of a kind of spiral energy conservation tube according to claim 1, it is characterized in that: described main duration and degree of heating has two to be separately positioned on by two stations, and each main duration and degree of heating is fixed on the support that can adjust distance and the elevation angle up and down.
6. the bending legs machine of a kind of spiral energy conservation tube according to claim 1 is characterized in that: described ejector sleeve cylinder is fixed on the support that can adjust the longitudinal separation and the elevation angle.
7. the bending legs machine of a kind of spiral energy conservation tube according to claim 1 is characterized in that: described air blowing cylinder is fixed on the support that can adjust longitudinal separation, corner, the elevation angle.
8. according to the bending legs machine of each described a kind of spiral energy conservation tube of claim 1 to 7, it is characterized in that: described preheating duration and degree of heating, main duration and degree of heating; Bend pipe pin mechanism, inflatable body have two covers; The second cover preheating duration and degree of heating, main duration and degree of heating, bend pipe pin mechanism, inflatable body are arranged on the first cover preheating duration and degree of heating; Main duration and degree of heating is on the back station of bend pipe pin mechanism, inflatable body and be arranged on the opposite side of said anchor clamps in opposite directions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205509113U CN202379875U (en) | 2011-12-26 | 2011-12-26 | Pin bending machine for spiral energy-saving lamp tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205509113U CN202379875U (en) | 2011-12-26 | 2011-12-26 | Pin bending machine for spiral energy-saving lamp tube |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202379875U true CN202379875U (en) | 2012-08-15 |
Family
ID=46628393
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205509113U Expired - Fee Related CN202379875U (en) | 2011-12-26 | 2011-12-26 | Pin bending machine for spiral energy-saving lamp tube |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202379875U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104098257A (en) * | 2013-04-03 | 2014-10-15 | 颜良德 | Spiral transparent pipe pin-bending machine |
| CN109824251A (en) * | 2019-04-09 | 2019-05-31 | 浙江江山三友电子有限公司 | A kind of multistation bend pipe correction system and its bearing calibration producing helical lampl |
-
2011
- 2011-12-26 CN CN2011205509113U patent/CN202379875U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104098257A (en) * | 2013-04-03 | 2014-10-15 | 颜良德 | Spiral transparent pipe pin-bending machine |
| CN104098257B (en) * | 2013-04-03 | 2016-08-03 | 颜良德 | Spiral bright pipe bending legs machine |
| CN109824251A (en) * | 2019-04-09 | 2019-05-31 | 浙江江山三友电子有限公司 | A kind of multistation bend pipe correction system and its bearing calibration producing helical lampl |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120815 Termination date: 20151226 |
|
| EXPY | Termination of patent right or utility model |