CN201348978Y

CN201348978Y - Energy-saving lamp sealing machine

Info

Publication number: CN201348978Y
Application number: CNU2009201133344U
Authority: CN
Inventors: 宣永昌
Original assignee: Individual
Current assignee: HANGZHOU YONGCHANG GLASS MACHINERY CO Ltd
Priority date: 2009-01-21
Filing date: 2009-01-21
Publication date: 2009-11-18
Anticipated expiration: 2019-01-21

Abstract

The utility model discloses an energy-saving lamp sealing machine, which comprises a multi-station machine body. The energy-saving lamp sealing machine is characterized in that a guide wire separating mechanism and an exhaust pipe burning mechanism matched with station heads are fixed on station sides after sealing procedures in sequence and in the moving direction of the station heads of the machine body; the guide wire separating mechanism comprises a guide wire dividing mechanism, a wire selecting mechanism, and a first bracket for fixing guide wire dividing mechanism and a wire selecting mechanism; and the exhaust pipe burning mechanism comprises at least one fire head, pull-down mechanism, and a second bracket for fixing the fire head and the pull-down mechanism. A guide wire orienting device and the exhaust pipe burning mechanism are additionally arranged on the prior energy-saving lamp sealing equipment, so that the utility model dispenses with the procedures of manually peeling wires, and can complete multiple procedures of peeling the wires and burning an exhaust pipe and the like, thereby increasing the finished product ratio, effectively improving the production efficiency, and reducing the production cost.

Description

Energy-saving lamp sealer

Technical field

The utility model relates to the manufacturing equipment of electricity-saving lamp.

Background technology

In the traditional energy-saving lamp manufacturing process, be honored as a queen by the sealing machine elevated temperature heat in the sealing process stage, again by artificial " stripping " silk, final high temperature excises the blast pipe clout after treating to cool off fully; Fluorescent tube mouth and stem stem horn mouth and blast pipe need arrive high temperature to cooling again through the high temperature of associating in the meantime, front and back temperature difference amplitude is about 600 ℃～1000 ℃, because crystal structure changes in the cooled glass of high temperature, physical property changes, and the mouth of pipe of glass material is become fragile, frangible.And existingly both at home and abroad make that to require blast pipe to cut off the blast pipe length that back Disabled stays in the lamp technology approximately be 2～3mm, so though adopt which kind of keep off fiery mode all can't eliminate fully seal fried or loudspeaker fried, cause rate of finished products low, the waste resource; This traditional manufacturing process and manufacturing equipment need expend a large amount of manpowers and man-hour, need repeatedly be installed, and consistency of product is bad, are unfavorable for industry optimization; The secondary preheating is heated in addition, wastes energy, and increases production cost.

Summary of the invention

The utility model is for solving the deficiencies in the prior art, and a kind of efficient height, multiple functional energy-saving lamp sealer are provided.

The technical scheme that the utility model solves existing issue is: a kind of energy-saving lamp sealer, the body that comprises multistation, it is characterized in that, described body is fixed with the seal wire separating mechanism and the blast pipe that match with the station head successively in the station side on the direction of motion of station head, behind the sealing process and blows mechanism, and described seal wire separating mechanism comprises branch thread guide mechanism, Pick Wire mechanism and fixing first support that divides thread guide mechanism, Pick Wire mechanism; Blast pipe blows mechanism and comprises at least one duration and degree of heating and pull down mechanism and fixing second support of duration and degree of heating, pull down mechanism.

Energy-saving lamp sealer described in the utility model, it is characterized in that: described first support is made up of first vertical rod and second vertical rod that are connected on the body, Pick Wire mechanism is connected in first vertical rod, Pick Wire mechanism comprises can be along first vertical rod axially and the mechanical arm and the drive unit thereof of radial motion, and described mechanical arm external part is connected with directed hand; Divide thread guide mechanism to comprise turning arm and the drive unit thereof that is positioned second vertical rod, be connected with magnetic bodies on the described turning arm; Described pull down mechanism is connected on second support, and pull down mechanism comprises manipulator and the drive unit thereof that has jaw.

Energy-saving lamp sealer described in the utility model is characterized in that: described various drive units are by the Mechanical Driven of hydraulic pressure, air pressure or cam and drive rod.

Energy-saving lamp sealer described in the utility model is characterized in that: described magnetic bodies is electromagnet or permanent magnet.

Energy-saving lamp sealer described in the utility model is characterized in that: described various motion of mechanism are coordinated control by the PLC that is fixed on the body.

The utility model compared with prior art, its beneficial effect is: set up the seal wire orienting device and blast pipe blows device on existing electricity-saving lamp sealing device, save operations such as artificial " stripping " silk, utilize existing equipment and on frock, station once be installed just can finish " stripping " silk, blow multiple working procedures such as blast pipe, avoided the original process process of blowing to need once more the caused loudspeaker of heat fried and seal fried simultaneously, increase rate of finished products, effectively raise productivity ratio, reduce production costs.

Description of drawings

Fig. 1 is a front view of the present utility model;

Fig. 2 is the upwarding cutaway view of Fig. 1;

Fig. 3 is the structural representation of the utility model Pick Wire mechanism;

Fig. 4 be Fig. 3 partial top view;

Fig. 5 be Fig. 3 A-A to cutaway view;

Fig. 6 is the structural representation that the utility model divides thread guide mechanism;

Fig. 7 be Fig. 6 B-B to cutaway view;

Fig. 8 is the structural representation that the utility model blast pipe blows mechanism;

Fig. 9 is that the C of Fig. 8 is to view;

Figure 10 is the structural representation that the utility model blast pipe blows mechanism;

Figure 11 is that the D of Figure 10 is to view.

Embodiment

Referring to Fig. 1-2, the implementation case comprises the body 3 of multistation, described body 3 is fixed with the seal wire separating mechanism 1 and the blast pipe that match with station head 9 successively in the station side on the direction of motion of station head 9, behind first blast pipe sealing process of electricity-saving lamp and blows mechanism 2, seal wire separating mechanism 1 and blast pipe blow mechanism 2 can fixed-link on body 3, also can be connected on the set various moving frames in body 3 next doors; Described seal wire separating mechanism 1 comprises branch thread guide mechanism 11, Pick Wire mechanism 12 and fixing first support that divides thread guide mechanism 11, Pick Wire mechanism 12; Blast pipe blows mechanism and comprises at least one duration and degree of heating 125 and pull down mechanism 21 and fixing second support of duration and degree of heating 125, pull down mechanism 21.

Case study on implementation 1, referring to Fig. 3-5, described first support is made up of first vertical rod 13 and second vertical rod 14 that are connected on the body 3, Pick Wire mechanism 12 is connected in first vertical rod 13, Pick Wire mechanism 12 comprises can be along first vertical rod 13 axially and the mechanical arm 15 and the drive unit thereof of radial motion, and described mechanical arm 15 external parts are connected with directed hand 151; First cam 121 of Pick Wire mechanism 12 rotates in the implementation case, drive first swing arm 122 and do intermittent movement by first pull bar, 123 pulling commutator segments 124, commutator segment 124 is instigated the lever motion that mechanical arm 15 is done the distance that effort economizes, and promptly 124 1 little corners of the commutator segment directed hand 151 that just can instigate mechanical arm 15 other ends is done the lever motion of long distance.

Referring to Fig. 6-7, divide thread guide mechanism 11 to comprise turning arm 16 and the drive unit thereof that is positioned second connecting rod 14, be connected with magnetic bodies 161 on the described turning arm 16, described magnetic bodies 161 is electromagnet or permanent magnet.Divide thread guide mechanism 11 in the implementation case, second cam 110 rotates, drive second swing arm 111 and instigate 112 reciprocating motions of second pull bar, the gear 113 in rack drives second vertical rod 14 of pull bar 112 terminations, the magnetic bodies 161 of turning arm 16 and termination thereof is followed second vertical rod 14 and is rotated.

Referring to Fig. 8-9, described pull down mechanism 21 is connected on second support, and second support that is fixed on the body 3 is made up of first column 23 and second column 24, and pull down mechanism 21 comprises manipulator 22 and the drive unit thereof that has jaw; In the operation of reality for the ease of regulation and control firepower, two duration and degree of heatings 125 are centered around on the circumference of station head 9 place rotating disks 4, burner entad is provided with, two duration and degree of heatings 125 are fixed on first column 23 by the hydraulic stem of two hydraulic cylinders respectively, can control moving forward and backward of duration and degree of heating 125 flexibly like this, match with station head 9; Referring to Figure 10-11, pull down mechanism 21 is fixedly connected on second column 24, match with a back duration and degree of heating 125, the 3rd cam 210 of pull down mechanism 21 drives the 3rd swing arm 211, the 3rd swing arm 211 is instigated pull down mechanism 21 manipulators 22 by connecting rod slider telecontrol equipment 212 and is done up and down intermittent movement with second column 24, and the jaw on the manipulator 22 matches with luminous tube pin on the station head 9.

Described various motion of mechanism is coordinated control by the PLC that is fixed on the body.

Case study on implementation 2, the mechanical arm 15 of Pick Wire mechanism 12 along first vertical rod 13 axially and the driving of radial motion, bear by the hydraulic stem or the cylinder of both direction respectively, save the complicated machinery mechanism of the lever that first cam 121 in the case study on implementation 1, first swing arm 122, first pull bar 123, commutator segment 124 form; The turning arm 16 that divides thread guide mechanism 11 saves mechanical structures such as second cam 110, second swing arm 111, second pull bar 112 by the tooth bar motor-driven or directly by the angle motor-driven; The driving of pull down mechanism 21 manipulators 22 is replaced mechanical structures such as the 3rd cam 210, the 3rd swing arm 211, connecting rod slider telecontrol equipment 212 by hydraulic stem or cylinder.Same described various motion of mechanism are coordinated control by the PLC that is fixed on the body, and other are as implementing as described in the case 1.

Is example below in conjunction with concrete operations with 36 station machine operations, the utility model is done further retouched.

Referring to Fig. 1-2, the equipment of multistation (36 station), coordinate each motion of mechanism relation by PLC, stem stem is put on the stem stem dish (or stem stem chain), by the first chip feeder tool hand 31 stem stem is put into stem stem bag on the station head 9 automatically, then by stem stem being pressed down by pressing down manipulator, then stem stem setting, location, set inductive switch detects and whether stem stem is arranged and signal imported into fluorescent tube mechanism determines whether fluorescent tube on the next one on the sealing machine simultaneously; The station that is loaded with fluorescent tube and stem stem enters in the hot environment that is produced by oxygen, coal gas, low-pressure air mixed combustion and seals.

First pin and stem stem at the fluorescent tube hollow billet pass through the combustion melting sealing-in after one, station head 9 moves to the station at seal wire separating mechanism 1 place, this station head 9 stops rotation, cooperate with seal wire separating mechanism 1, station head 9 center poles 92 drop to magnetic bodies 161 and maintain an equal level highly, the magnetic bodies 161 of the branch thread guide mechanism 11 of seal wire separating mechanism 1 turns to the lamp tube core column next door with the driving of turning arm 16 by second cam 110, and (this position preset in advance is good, not influence the work of Pick Wire mechanism 12), seal wire on the fluorescent tube is attracted, put dead end and depart from stem stem, form the fork with stem stem, Pick Wire mechanism 12 drives by first cam 121, directed hand 151 is done the effort lever motion with mechanical arm 16, and the fork that directed hand 151 enters into stem stem and seal wire moves upward seal wire is chosen out, orientation, seal wire separating mechanism 1 resets; After finishing seal wire location, station head 9 enters into next station and blows mechanism 2 with blast pipe and cooperate, and the 125 pairs of blast pipes of duration and degree of heating that are arranged at the blast pipe two ends heat.

Duration and degree of heating 125 extend into the position of folded fluorescent tube in the station head 9 automatically under the effect of hydraulic pressure at first the preceding, and duration and degree of heating 125 preset height are the position that blast pipe need cut off; First duration and degree of heating 125 is softening with blast pipe, second duration and degree of heating 125 with blast pipe burn red, soften, break, seal and cut, two duration and degree of heatings 125 in the time intermittently burn blast pipe red in breaking respectively from the limit burning of blast pipe to move a station at the station head.When second duration and degree of heating 125 caused molten condition with the blast pipe burning, pull down mechanism 21 manipulator 22 under the 3rd cam 210 drives was done with second column 24 and is moved upward, and the jaw on the manipulator 22 vises clout, moves downward simultaneously.The blast pipe that will give up pulls down to certain-length, and second duration and degree of heating 125 cut blast pipe envelope at this moment; Incision position does not have the wire drawing phenomenon more smooth, and manipulator 22 is drawn in waste material and finished blast pipe in the waste material bucket and blow operation.Whether then automatically sealing again of another pin of product displacement carrying out detected by inductive switch by the manipulator of subsequent processing has fluorescent tube and signal is imported into to the second automatic chip feeder structure, determine whether going up automatically stem stem, automatically enter again in the hot environment that is produced by oxygen, coal gas and low-pressure air mixed combustion after going up core, second pin sealed, the fluorescent tube of sealing behind the mouth divides thread guide mechanism 1 with the seal wire orientation again, by manipulator semi-finished product are taken out at last and put on the conveyer belt, finish the production of a product.

From above-mentioned enforcement production journey as can be seen, fluorescent tube carries out after sealing before blast pipe cuts off, the temperature of the mouth of pipe is more than 600 ℃, in the cutting-off process of blast pipe, all the time be under the relative constant temperature red heat state, the visual basically work of the physical property that glass tube itself is held keeps constant, when blast pipe shearing device 2 cuts off blast pipe, be equivalent to anneal to the pin after sealing, can make the clout after blast pipe cuts off shorter, less than 3mm (and can not produce seal fried or loudspeaker fried, thereby reach ideally effect.

Claims

1, a kind of energy-saving lamp sealer, the body (3) that comprises multistation, it is characterized in that: described body (3) is fixed with the seal wire separating mechanism (1) and the blast pipe that match with station head (9) successively in the station side on the direction of motion of station head (9), behind the sealing process and blows mechanism (2), and described seal wire separating mechanism (1) comprises branch thread guide mechanism (11), Pick Wire mechanism (12) and fixing first support that divides thread guide mechanism (11), Pick Wire mechanism (12); Blast pipe blows mechanism and comprises at least one duration and degree of heating (125) and pull down mechanism (21) and fixing second support of duration and degree of heating (125), pull down mechanism (21).

2, energy-saving lamp sealer as claimed in claim 1, it is characterized in that: described first support is made up of first vertical rod (13) and second vertical rod (14) that are connected on the body (3), Pick Wire mechanism (12) is connected in first vertical rod (13), Pick Wire mechanism (12) comprises can be along first vertical rod (13) axially and the mechanical arm (15) and the drive unit thereof of radial motion, and described mechanical arm (15) external part is connected with directed hand (151); Divide thread guide mechanism (11) to comprise turning arm (16) and the drive unit thereof that is positioned second vertical rod (14), be connected with magnetic bodies (161) on the described turning arm (16); Described pull down mechanism (21) is connected on second support, and pull down mechanism (21) comprises manipulator (22) and the drive unit thereof that has jaw.

3, energy-saving lamp sealer as claimed in claim 1 or 2 is characterized in that: described various drive units are by the Mechanical Driven of hydraulic pressure, air pressure or cam and drive rod.

4, energy-saving lamp sealer as claimed in claim 1 or 2 is characterized in that: described magnetic bodies is electromagnet or permanent magnet.

5, energy-saving lamp sealer as claimed in claim 1 or 2 is characterized in that: described various motion of mechanism are coordinated control by the PLC that is fixed on the body.