CN202366912U - Mining drain pipe automatic scale removal device - Google Patents
Mining drain pipe automatic scale removal device Download PDFInfo
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- CN202366912U CN202366912U CN2011205308557U CN201120530855U CN202366912U CN 202366912 U CN202366912 U CN 202366912U CN 2011205308557 U CN2011205308557 U CN 2011205308557U CN 201120530855 U CN201120530855 U CN 201120530855U CN 202366912 U CN202366912 U CN 202366912U
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- compression spring
- scale removal
- scraper
- mining
- breaker
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Abstract
The utility model relates to a scale removal device, in particular to a mining drain pipe automatic scale removal device which comprises a power supply unit, a traveling unit and a scale removal unit. The power supply unit is connected with the scale removal unit through a universal joint; the traveling unit is respectively and fixedly arranged on the scale removal unit and the power supply unit; the scale removal unit comprises a first crushing device, a second crushing device and a scraping device; one end of the scraping device is connected with the traveling unit, and the other end is arranged in a first casing; the first crushing device and the second crushing device are perpendicular to each other and fixed on the first casing; and two ends of the first crushing device and two ends of the second crushing device respectively penetrate through the first casing. The mining drain pipe automatic scale removal device has a good scale removal effect and high operating efficiency, is flexible to move, is not easy to be locked in pipes, and consumes little energy.
Description
Technical field
The utility model relates to a kind of apparatus for eliminating sludge, is specifically related to a kind of mining drainpipe automatic descaling apparatus.
Background technology
Aborning, for the drainage efficiency that improves mining drainpipe, the production safety that guarantees mine, must in time remove the incrustation scale on the drainage pipeline inwall.At present; The descaling method of existing pipeline roughly can be divided into chemical cleaning, high-pressure water jet scale removal and mechanical descaling, wherein mechanical descaling is pollution-free because of having, expense is low, simple to operate, short construction period and workmen less etc. advantage become the developing direction of eliminating sludge in pipe.Occurred multiple pipeline internal movement type apparatus for eliminating sludge and the robot that utilizes mechanical system to carry out scale removal in recent years, the Chinese patent of the CN101058095A that for example announced on October 24th, 2007 discloses a kind of apparatus for eliminating sludge that relies on telescopic cylinder breathing in pipeline, to advance; " hydraulic pressure and pneumatic " the magazine fourth phase in 2004 disclosed scale removal pneumatic tool in the stepped pipe that a kind of pipeline to diameter 150mm carries out the scale removal operation; The Chinese utility model patent of the CN24 36243Y that announce June 27 calendar year 2001 discloses a kind of bikini elasticity apparatus for eliminating sludge.More than utilize the pipeline internal movement type apparatus for eliminating sludge of mechanical descaling's mode operation or the scale removal mode that machine adopts single powerful scraping per capita; Institute's energy requirement is big, descale effect is poor, efficient is low and stuck in pipeline easily; And device or the robot gait of march in pipeline is not steady, directly influences the effect of scale removal operation.
The utility model content
The purpose of the utility model provides a kind of features high scale-removing effect, scale removal efficient height, operates steadily and is difficult for stuck mining drainpipe automatic descaling apparatus.
For the utility model that achieves the above object adopts following technical scheme:
A kind of mining drainpipe automatic descaling apparatus; Comprise power supply unit, walking unit, scale removal unit; Said power supply unit connects the scale removal unit through universal joint, and said walking unit is fixedly installed on respectively on scale removal unit and the power supply unit, and described scale removal unit comprises first breaker, second breaker and removing device; One end of said removing device connects the walking unit; The other end is arranged in first housing, and described first breaker and second breaker are vertically fixed on first housing relatively, and the two ends of said first breaker and second breaker penetrate first housing respectively.
The structure of said first breaker and second breaker is identical; Be provided with broken fairlead; Be provided with the first broken bar, the first compression spring, the second broken bar, second compression spring and the solenoid in the said broken fairlead; Also be provided with first spacing ring and second spacing ring that is used to limit the second compression spring length that are used to limit the first compression spring length in the said broken fairlead; Said solenoid is arranged on the middle position of broken fairlead, and the two ends of solenoid flexibly connect with the first broken bar and the second broken bar respectively, and said first spring housing is in the outside of the first broken bar; One end of the first compression spring is fixedly connected the first broken bar, and the other end is fixedly installed on first spacing ring; The said second compression spring housing is contained in the outside of the second broken bar, and an end of second spring is fixedly connected the second broken bar, and the other end is fixedly installed on second spacing ring.
Said removing device comprises motor, scraper and front central axle, and two tops of said scraper are movably arranged on the drainage pipeline, and scraper connects motor through the front central axle, and described motor is arranged in first housing.
Said removing device comprises first scraper and second scraper; Said first scraper and the second scraper symmetry are fixed on the front central axle; The structure of said first scraper and second scraper is identical; Include blade and support arm, said blade is connected with support arm through torsion spring, and torsion spring is fixed on the support arm through connecting bearing pin.
Said walking unit comprises the driving wheels; Said driving wheels comprise first driving wheel, second driving wheel; The structure of said first driving wheel and second driving wheel is identical; Include radiai adjustment mechanism and the wheel that is used for flexibly connecting with the drainage pipeline inwall, said wheel is fixedly installed in the radiai adjustment mechanism through wheel shaft, and described wheel first driving wheel and second driving wheel are arranged on the front central axle symmetrically.
Said radiai adjustment mechanism comprises anticreep guide post, fairlead and the 3rd compression spring; One end of said anticreep guide post is set with wheel; The other end is fixedly connected with an end of the 3rd compression spring; The other end of said the 3rd compression spring is fixedly installed on the front central axle, and described fairlead is sleeved on outside the 3rd compression spring.
Described walking unit also comprises the servo-actuated wheels; Described servo-actuated wheels comprise three supporting rollers, and the structure of said three supporting rollers is identical, include wheel, support bar and adjusting rod; Described wheel and inner-walls of duct flexibly connect; Also be fixedly installed on an end of adjusting rod simultaneously, described adjusting rod is fixedly installed on second housing through support bar, and the adjusting rod of said three supporting rollers is connected through extension spring between any two.
Described power supply unit comprises impeller, decelerator, afterbody central shaft, generator, charging module and battery; Said impeller connection reducer; Decelerator is connected with generator through the afterbody central shaft; Said generator connects battery through charging module, and said generator, charging module and battery all are arranged in second housing.
Adopt above technical scheme can reach following technique effect:
1. the scale removal unit of the utility model comprises breaker and removing device; Therefore, through breaker that the incrustation scale on the tube wall is broken earlier during the utility model work, strike off through the incrustation scale of removing device then fragmentation; The better effects if of scale removal, efficient is higher.
2. because the blade of scraper is through torsion spring fixed connection support arm in the utility model removing device, and therefore, blade can strike off the incrustation scale of different angles, descale effect is more obvious.
3. the walking unit owing to the utility model is provided with radiai adjustment mechanism, so the utility model is convenient when the draining walking in pipe, stuck phenomenon in pipeline can not occur.
4. because the utility model is provided with the power supply unit, the power through the walking of the current generator in the drainpipe provides power and need not the outside, so the utility model power consumption is low, energy savings.
Description of drawings
Fig. 1 is the structural representation of the utility model;
Fig. 2 be Fig. 1 C-C to cutaway view;
Fig. 3 be Fig. 1 D-D to cutaway view;
Fig. 4 is the enlarged drawing of E part among Fig. 3;
Fig. 5 be Figure 1B-B to cutaway view;
Fig. 6 be Figure 1A-A to cutaway view.
The specific embodiment
As shown in Figure 1: the utility model comprises power supply unit, walking unit and scale removal unit, and said power supply unit connects the scale removal unit through universal joint 9, and the walking unit is separately positioned on power supply unit and the scale removal unit.
Said scale removal unit comprises first breaker 16, second breaker 17, motor 15 and removing device 12; The two ends of said removing device 12 flexibly connect the tube wall of drainpipe 18; Removing device 12 also connects engine 15 through front central axle 13; Said engine 15 is arranged in first housing 24; Said first breaker 16 and second breaker 17 relatively vertically are fixedly installed on first housing 24, and the two ends of first breaker 16 and second breaker 17 penetrate first housing 24.
Said power supply unit comprises impeller 1, decelerator 2, afterbody central shaft 3, generator 5, charging module 6 and battery 7; Said impeller 1 connection reducer 2; Decelerator 2 connects generator 5 through afterbody central shaft 3; Said generator 5 connects batteries 7 through charging module 6, and said generator 5, charging module 6 and battery 7 are co-located in second housing 25.
Said walking unit comprises driving wheels 10 and servo-actuated wheels 23, and said driving wheels 10 are fixedly installed on the front central axle 13, are used to connect power supply unit and scale removal unit, the tube wall active link of the two ends of driving wheel 10 and drainpipe 18.Said servo-actuated wheels 23 are separately positioned on first housing 24 and second housing 25.
As shown in Figure 2: the structure of said first breaker and second breaker is identical; Include broken fairlead 16-6; Be provided with solenoid 16-1, the first compression spring 16-2 and the second compression spring 16-3, the first broken bar 16-4 and the second broken bar 16-5 in the said broken fairlead 16-6, on the inwall of broken fairlead 16-6, also be provided with the first spacing ring 16-7 and the second spacing ring 16-8.Described solenoid 16-1 is arranged on the middle position of broken fairlead 16-6; The two ends of said solenoid 16-1 flexibly connect with the first broken bar 16-4 and the second broken bar 16-5 respectively; Outside the first broken bar 16-4, be set with the first compression spring 16-2; The end of the said first compression spring 16-2 is fixed on the first broken bar 16-4, and the other end is fixed on the first spacing ring 16-7; Outside the second broken bar 16-5, be set with the second compression spring 16-3, the end of the said second compression spring 16-3 is fixed on the second broken bar 16-5, and the other end is fixed on the second spacing ring 16-8.
Like Fig. 3, shown in Figure 4: said removing device comprises the first scraper 12-1 and the second scraper 12-2; The said first scraper 12-1 and the second scraper 12-2 symmetry are fixed on the front central axle 13; The structure of the said first scraper 12-1 and the second scraper 12-2 is identical; Include blade 12-3 and support arm 12-5, the blade 12-3 of institute is connected with support arm 12-5 through torsion spring 12-4, and torsion spring 12-4 is fixed on the support arm 12-5 through connecting bearing pin 12-6.
Like Fig. 5, shown in Figure 6: said driving wheels 10 connect removing devices 12 through second decelerator 11; Said driving wheels 10 comprise first driving wheel and second driving wheel; Said first driving wheel and second driving wheel are symmetricly set on the front central axle 13; The structure of said first driving wheel and second driving wheel is identical, includes fairlead 10-3, is provided with the 3rd compression spring 10-2 in the said fairlead 10-3; The end of said the 3rd compression spring 10-3 is fixed on the front central axle 13; The other end connects anticreep guide post 10-4, and described wheel 10-1 is fixedly installed on the anticreep guide post 10-4 through wheel shaft 10-5, and the tube wall of wheel 10-1 and drainage pipeline 18 flexibly connects simultaneously.
Said servo-actuated wheels 23 comprise three supporting rollers; The wheel 22 of described three supporting rollers flexibly connects with the tube wall of drainage pipeline 18 respectively; Three wheels 22 are fixedly installed on respectively on three adjusting rods 21; Described three adjusting rods 21 are arranged on first housing 24 and second housing 25 through support bar 20 respectively; Three adjusting rods 21 are fixedly connected through extension spring 19 between any two simultaneously, and simultaneously in order better the utility model to be arranged in the pipeline, described three adjusting rods 21 angle between any two is 120 °.
During concrete the use, with the utility model scale removal unit preceding, the power supply unit after put into drainage pipeline; Connecting water pump then draws water; Current in the drainage pipeline are craniad flowed by the afterbody of apparatus for eliminating sludge like this, and promote impeller 1 rotation, after first decelerator 2 quickens, can make generator 5 under specified rotating speed, work; Generator 5 sends electricity and stores in the battery 7 through charging module 6, and battery 7 can provide power for apparatus for eliminating sludge like this; Apparatus for eliminating sludge walking unit when work moves under the drive of motor 15, apparatus for eliminating sludge is travelled forward along water (flow) direction with certain speed, and the frictional force that drives between wheels 10 and the drainage pipeline 18 makes apparatus for eliminating sludge be unlikely to washed away.In the apparatus for eliminating sludge motion; Solenoid 16-1 in the breaker can periodically switch on, cut off the power supply; When solenoid 16-1 switched on, solenoid 16-1 produced suction broken bar is inhaled down, and the first compression spring 16-2 and the second compression spring 16-3 are compressed; When solenoid 16-1 cuts off the power supply; Suction disappears; The first compression spring 16-2 and the second compression spring 16-3 are owing to be compressed the very strong elastic force of existence; Therefore can broken bar be flicked, so broken bar can produce powerful impact and impinge upon on the tube wall of drainage pipeline 18, and the incrustation scale on the tube wall is tentatively broken.Simultaneously; Because breaker comprises first breaker 16 and second breaker 17; And first breaker 16 and second breaker 17 are vertically disposed relatively; Therefore can carry out the fragmentation of four points to the incrustation scale on drainage pipeline 18 inwalls, fragmentation is more thorough, makes the follow-up work of striking off more convenient.
The wheel shaft of described driving wheels 10 is fixed on the front central axle 13 through spring, and therefore driving wheels 10 can be according to the tube wall situation flexible motion of drainage pipeline 18 in motion; In the said servo-actuated wheels 23 each the group supporting roller three adjusting rods 21 all with second housing, 25 active links; Three adjusting rods 21 are fixedly connected through extension spring 19 in twos simultaneously; Therefore; Servo-actuated wheels 23 also can be according to the tube wall situation flexible motion of drainage pipeline 18 when moving, and the apparatus for eliminating sludge that assurance is set that drives wheels 10 and servo-actuated wheels 23 moves freely in drainage pipeline 18, is difficult for being stuck.Simultaneously; Because the scraper 12-1 of removing device connects support arm 12-4 through torsion spring 12-3, so also be to strike off during scraper 12-1 work, in conjunction with the fragmentation work of breaker according to the inwall situation of drainage pipeline 18; Order more thorough strike off work, and it is higher to strike off operating efficiency.
Claims (8)
1. mining drainpipe automatic descaling apparatus; Comprise power supply unit, walking unit, scale removal unit; Said power supply unit connects the scale removal unit through universal joint, and said walking unit is fixedly installed on respectively on scale removal unit and the power supply unit, it is characterized in that: described scale removal unit comprises first breaker, second breaker and removing device; One end of said removing device connects the walking unit; The other end is arranged in first housing, and described first breaker and second breaker are vertically fixed on first housing relatively, and the two ends of said first breaker and second breaker penetrate first housing respectively.
2. mining drainpipe automatic descaling apparatus as claimed in claim 1; It is characterized in that: the structure of said first breaker and second breaker is identical; Be provided with broken fairlead; Be provided with the first broken bar, the first compression spring, the second broken bar, second compression spring and the solenoid in the said broken fairlead, also be provided with first spacing ring and second spacing ring that is used to limit the second compression spring length that are used to limit the first compression spring length in the said broken fairlead, said solenoid is arranged on the middle position of broken fairlead; The two ends of solenoid flexibly connect with the first broken bar and the second broken bar respectively; Said first spring housing is in the outside of the first broken bar, and an end of the first compression spring is fixedly connected the first broken bar, and the other end is fixedly installed on first spacing ring; The said second compression spring housing is contained in the outside of the second broken bar, and an end of second spring is fixedly connected the second broken bar, and the other end is fixedly installed on second spacing ring.
3. mining drainpipe automatic descaling apparatus as claimed in claim 2; It is characterized in that: said removing device comprises motor, scraper and front central axle; Two tops of said scraper are movably arranged on the drainage pipeline; Scraper connects motor through the front central axle, and described motor is arranged in first housing.
4. mining drainpipe automatic descaling apparatus as claimed in claim 3; It is characterized in that: said removing device comprises first scraper and second scraper; Said first scraper and the second scraper symmetry are fixed on the front central axle, and the structure of said first scraper and second scraper is identical, includes blade and support arm; Said blade is connected with support arm through torsion spring, and torsion spring is fixed on the support arm through connecting bearing pin.
5. like any described mining drainpipe automatic descaling apparatus of claim 1 to 4; It is characterized in that: said walking unit comprises the driving wheels; Said driving wheels comprise first driving wheel, second driving wheel; The structure of said first driving wheel and second driving wheel is identical; Include radiai adjustment mechanism and the wheel that is used for flexibly connecting with the drainage pipeline inwall, said wheel is fixedly installed in the radiai adjustment mechanism through wheel shaft, and described wheel first driving wheel and second driving wheel are arranged on the front central axle symmetrically.
6. mining drainpipe automatic descaling apparatus as claimed in claim 5; It is characterized in that: said radiai adjustment mechanism comprises anticreep guide post, fairlead and the 3rd compression spring; One end of said anticreep guide post is set with wheel; The other end is fixedly connected with an end of the 3rd compression spring, and the other end of said the 3rd compression spring is fixedly installed on the front central axle, and described fairlead is sleeved on outside the 3rd compression spring.
7. mining drainpipe automatic descaling apparatus as claimed in claim 6; It is characterized in that: described walking unit also comprises the servo-actuated wheels; Described servo-actuated wheels comprise three supporting rollers, and the structure of said three supporting rollers is identical, include wheel, support bar and adjusting rod; Described wheel and duct wall flexibly connect; Also be fixedly installed on an end of adjusting rod simultaneously, described adjusting rod is fixedly installed on second housing through support bar, and the adjusting rod of said three supporting rollers is connected through extension spring between any two.
8. mining drainpipe automatic descaling apparatus as claimed in claim 7; It is characterized in that: described power supply unit comprises impeller, decelerator, afterbody central shaft, generator, charging module and battery; Said impeller connection reducer; Decelerator is connected with generator through the afterbody central shaft, and said generator connects battery through charging module, and said generator, charging module and battery all are arranged in second housing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011205308557U CN202366912U (en) | 2011-12-19 | 2011-12-19 | Mining drain pipe automatic scale removal device |
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CN2011205308557U CN202366912U (en) | 2011-12-19 | 2011-12-19 | Mining drain pipe automatic scale removal device |
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CN2011205308557U Expired - Fee Related CN202366912U (en) | 2011-12-19 | 2011-12-19 | Mining drain pipe automatic scale removal device |
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Legal Events
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120808 Termination date: 20141219 |
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EXPY | Termination of patent right or utility model |