CN202271166U - Production line system for flange forging - Google Patents
Production line system for flange forging Download PDFInfo
- Publication number
- CN202271166U CN202271166U CN2011202788995U CN201120278899U CN202271166U CN 202271166 U CN202271166 U CN 202271166U CN 2011202788995 U CN2011202788995 U CN 2011202788995U CN 201120278899 U CN201120278899 U CN 201120278899U CN 202271166 U CN202271166 U CN 202271166U
- Authority
- CN
- China
- Prior art keywords
- flowing water
- water system
- unit
- jumping
- produced
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Forging (AREA)
Abstract
The utility model discloses a production line system for flange forgings, which comprises a smelting electric furnace, an electroslag remelting unit, a recrystallization and shaping unit, a material cut-off unit, an upsetting unit A and a separating unit successively arranged according to the sequence of operations. Every two adjacent parts are connected together through a transmission channel. The material cut-off unit is positioned on a plane over the upsetting unit A. The working surface of the transmission channel between the material cut-off unit and the upsetting unit A is a smooth plane. According to the utility model, a height difference exists between every two adjacent parts of the production line system for flange forgings. When workpieces to be machined pass through the above system, the workpieces slide or roll onto the workbench of the next part through the transmission channels by means of the deadweights of the workpieces. Therefore, the equipment cost of the production line and the maintenance cost are reduced. Meanwhile, since the transmission of workpieces is realized by means of the deadweights thereof, the transmission speed is fast and the spacing interval of two adjacent operations is shorter. The heat loss is reduced and the energy consumption is saved. In addition, the machining efficiency and the machining quality are increased.
Description
Technical field
The utility model relates to the forging production line, is specifically related to the flange forging that the corresponding device of a kind of each operation places last device to be provided with on the lower, planar on plane successively and produces the flowing water system.
Background technology
The manufacturing of flange Internal and external cycle just will be cut into the material section after the long bar heating in the existing wind power plant, afterwards again will expect section heating for multiple times and manufacturing and become the blank of Internal and external cycle, so that subsequent fine is processed.In the production line that flange blank forges, the corresponding device of each operation generally adopt at grade distribution form of installation (as depicted in figs. 1 and 2, separator two streamlines separately again among the figure, and these two streamlines also be positioned at conplane); Wherein, cut materials device and be positioned on the lower, planar of other devices 30 (as depicted in figs. 1 and 2), and cut belt transmission agency 10 ' that materials device is connected for being tilted to setting; The belt transmission agency 10 ' of common employing level transmits workpiece between other adjacent operations, and at first, the belt consumption is very big; Cause the production line cost high, secondly, belt transmission agency 10 ' increases the occurrence rate of mechanical breakdown; If only for the part belt transmission agency breaks down, all need stop whole production line work, influence is produced; In addition, the relative belt of workpiece also usually taking place in transmittance process slide, has reduced transmission efficiency; And strengthened the loss of heat, often caused follow-up forging temperature low, influenced product quality; For guaranteeing product quality, need heat again, strengthened the consumption of the energy.
The utility model content
The purpose of the utility model is to overcome the defective that exists in the prior art; Provide the flange forging of the stereoscopic arrangement that a kind of deadweight that utilizes work piece transmits to produce the flowing water system, it simplifies connecting gear, only needs can satisfy the transmission requirement through the slideway between the connection neighboring devices; The belt gear that passes through that solves the prior art existence connects neighboring devices; Whole streamline failure rate is high, influences production efficiency, and in the transport process; Thermal loss is big, influences the problem of following process etc.
For realizing above-mentioned purpose; The technical scheme of the utility model is that a kind of flange forging of design is produced the flowing water system; It is characterized in that; Said system by the sequencing of operation be respectively arranged with electric furnace, electroslag remelting device, again the crystallization calibrator, cut materials device, jumping-up device A and separator; Between each said device, be provided with and transmit passage and link to each other, wherein said section materials device is positioned on the plane of jumping-up device A top, and the working face that slightly installs the transmission passage between the A at said section materials device and pier is a smooth flat.
Wherein optimized technical scheme is, described separator is positioned on the lower, planar of said jumping-up device A.
Further optimized technical scheme is; In the later process of said separator, also be provided with one group and expand whole operation and upsetting squeeze operation; Wherein be provided with and roll over enlarging device and apparatus for shaping by the whole operation sequencing of said expansion; Also be provided with jumping-up device B, pressurizing unit, device for cutting base by described upsetting squeeze operation sequencing, be provided with the transmission road between each said device and link to each other.
Further optimized technical scheme is that described rolling enlarging device is positioned on the lower, planar of said separator.
Further optimized technical scheme comprises that also described jumping-up device A, separator and rolling enlarging device are positioned on the same plane.
Further optimized technical scheme comprises that also described pressurizing unit is positioned on the lower, planar of said jumping-up device B, and described device for cutting base is positioned on the lower, planar of pressurizing unit.
Further optimized technical scheme also comprises, between described pressurizing unit, jumping-up device B, device for cutting base are positioned on the plane.
Further optimized technical scheme comprises that also the working face in said transmission road is a smooth flat.
Further optimized technical scheme comprises that also described section materials device links to each other with heater again, on said heater, is provided with temperature sensor.
Further optimized technical scheme comprises that also described section materials device links to each other with heater again, on said heater, is provided with temperature sensor.
The advantage beneficial effect of the utility model is: there is difference in height in the position that is provided with in this flange forging production flowing water system between the neighboring devices; Work piece through this system relies on deadweight to slide into or be rolled on the workbench of next adjacent device through transmitting passage, has reduced the equipment cost on the streamline, has reduced maintenance cost; And the transmission that relies on deadweight to carry out; It is fast that it passes on speed, and the inter process interval is short, has reduced the loss of heat; Practice thrift energy consumption, improved working (machining) efficiency and crudy.
Description of drawings
Fig. 1 is a kind of plane figure sketch map of prior art;
Fig. 2 is a kind of side-looking direction schematic layout pattern of Fig. 1;
Fig. 3 is a kind of side-looking direction schematic layout pattern of the utility model;
Fig. 4 is a kind of plane figure sketch map of the utility model;
Fig. 5 is a kind of side-looking direction schematic layout pattern of the separator later process of Fig. 4 for the whole operation of expansion;
Fig. 6 is that the separator later process of Fig. 4 is a kind of side-looking direction schematic layout pattern of upsetting squeeze operation;
Fig. 7 is the another kind of side-looking direction schematic layout pattern of the separator rear operation of Fig. 4 for the whole operation of expansion;
Fig. 8 be with Fig. 7 in the separator later process that cooperates of layout be a kind of side-looking direction schematic layout pattern of upsetting squeeze operation.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is further described.Following examples only are used for more clearly explaining the technical scheme of the utility model, and can not limit the protection domain of the utility model with this.
Like Fig. 3 and shown in Figure 4; The utility model is that a kind of flange forging is produced the flowing water system; It by the operation sequencing be provided with electric furnace, electroslag remelting device, again heater 1 such as crystallization calibrator link to each other cut materials device 2, jumping-up device A3, separator 4; Expand whole operation and upsetting squeeze operation and also be provided with one group in the rear operation of separator 4, as shown in Figure 4, wherein rolling enlarging device 5, apparatus for shaping 6 are set by expanding whole operation sequencing; As shown in Figure 5; By upsetting squeeze operation sequencing jumping-up device B7, pressurizing unit 8 and device for cutting base 9 are set, link to each other by transmitting path 10 or transmitting road 11 between each neighboring devices, transmitting path 10 is smooth flat with the working face that transmits road 11.Heater 1 is the combined heated device 1 of (electric furnace, electroslag remelting device, crystallization calibrator) again, and it is located at the place ahead of cutting materials device 2, and heater 1 is provided with temperature sensor 12.Cutting materials device 2 is positioned on the plane, jumping-up device A3 top; Separator 4 is positioned on the lower, planar that pier slightly installs A3; Roll over enlarging device 5 and be positioned on the lower, planar of separator 4, apparatus for shaping 6 is positioned on the lower, planar of rolling over enlarging device 5, and jumping-up device B7 is positioned on the lower, planar of separator 4; Pressurizing unit 8 is positioned on the lower, planar of jumping-up device B7, and device for cutting base 9 is positioned on the lower, planar of pressurizing unit 8.Jumping-up device A3 and jumping-up device B7 are upsetting press, and separator 4 is the separating pressure machine.
When this flange forging is produced the flowing water system works; (electric furnace, electroslag remelting device, crystallization calibrator) again 1 pair of heater processes raw material and heats; After heating finishes; Cut materials device 2 one section of intercepting from process raw material, the section material of institute's intercepting relies on deadweight to slide into or be rolled on the workbench of upsetting press 3 through the transmission path 10, and 3 pairs of section material of upsetting press carry out jumping-up; Forging material is relied on deadweight to slide on the workbench of separating pressure machine 4 through transmitting passage sliding 10 again by the forging material behind the jumping-up; Separating pressure machine 4 separates into the interior overcoat of bearing with the pier material, and wherein flange relies on deadweight to slide on the workbench of rolling over enlarging device 5 through transmitting road 11, is rolled over flange after expanding and relies on deadweight to slide into through transmission road 11 on the workbench of apparatus for shaping 6 again to carry out shaping; Wherein flange relies on deadweight to slide on the upsetting press B7 through transmitting road 11; Flange by rut after thick relies on deadweight to slide on the workbench of pressurizing unit 8 through transmitting road 11 again; Flange after being extruded relies on deadweight through cutting the end on the workbench that transmits road 11 and slide into device for cutting base 9 again; Through above-mentioned continuous productive process, accomplish the processing that flange is forged.
Like Fig. 7 and shown in Figure 8, another kind of flange forging is produced the flowing water system, and jumping-up device A3, separator 4 and rolling enlarging device 5 are positioned on the same plane, and jumping-up device B7, pressurizing unit 8, device for cutting base 9 are positioned on the same plane.All the other structures are with embodiment 1.
The above only is the preferred implementation of the utility model; Should be understood that; For those skilled in the art; Under the prerequisite that does not break away from the utility model know-why, can also make some improvement and retouching, these improvement and retouching also should be regarded as the protection domain of the utility model.
Claims (10)
1. a flange forging is produced the flowing water system; It is characterized in that; Said system by the sequencing of operation be respectively arranged with electric furnace, electroslag remelting device, again the crystallization calibrator, cut materials device, jumping-up device A and separator; Between each said device, be provided with and transmit passage and link to each other, wherein said section materials device is positioned on the plane of jumping-up device A top, and the working face that slightly installs the transmission passage between the A at said section materials device and pier is a smooth flat.
2. flange forging as claimed in claim 1 is produced the flowing water system, it is characterized in that described separator is positioned on the lower, planar of said jumping-up device A.
3. flange forging as claimed in claim 2 is produced the flowing water system; It is characterized in that; In the later process of said separator, also be provided with one group and expand whole operation and upsetting squeeze operation; Wherein be provided with and roll over enlarging device and apparatus for shaping, also be provided with jumping-up device B, pressurizing unit, device for cutting base, be provided with the transmission road between each said device and link to each other by described upsetting squeeze operation sequencing by the whole operation sequencing of said expansion.
4. flange forging as claimed in claim 3 is produced the flowing water system, it is characterized in that described rolling enlarging device is positioned on the lower, planar of said separator.
5. flange forging as claimed in claim 3 is produced the flowing water system, it is characterized in that described jumping-up device A, separator and rolling enlarging device are positioned on the same plane.
6. flange forging as claimed in claim 3 is produced the flowing water system, it is characterized in that described pressurizing unit is positioned on the lower, planar of said jumping-up device B, and described device for cutting base is positioned on the lower, planar of pressurizing unit.
7. flange forging as claimed in claim 3 is produced the flowing water system, it is characterized in that, between described pressurizing unit, jumping-up device B, device for cutting base are positioned on the plane.
8. produce the flowing water system like any described flange forging in the claim 4 to 7, it is characterized in that the working face in said transmission road is a smooth flat.
9. flange forging as claimed in claim 1 is produced the flowing water system, it is characterized in that described section materials device links to each other with heater again, on said heater, is provided with temperature sensor.
10. flange forging as claimed in claim 8 is produced the flowing water system, it is characterized in that described section materials device links to each other with heater again, on said heater, is provided with temperature sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202788995U CN202271166U (en) | 2011-08-01 | 2011-08-01 | Production line system for flange forging |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202788995U CN202271166U (en) | 2011-08-01 | 2011-08-01 | Production line system for flange forging |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202271166U true CN202271166U (en) | 2012-06-13 |
Family
ID=46191552
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202788995U Expired - Fee Related CN202271166U (en) | 2011-08-01 | 2011-08-01 | Production line system for flange forging |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202271166U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108176987A (en) * | 2018-01-09 | 2018-06-19 | 杭州富康五金塑料有限公司 | A kind of flange production line |
-
2011
- 2011-08-01 CN CN2011202788995U patent/CN202271166U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108176987A (en) * | 2018-01-09 | 2018-06-19 | 杭州富康五金塑料有限公司 | A kind of flange production line |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101690965B (en) | Hot extrusion forming process of half-shaft casings and special device | |
| CN102729048B (en) | Aluminium alloy bumper bar section bar bending forming method and device for automobile | |
| CN102500740A (en) | Manufacturing process for lambdoidal control arm | |
| CN103230997A (en) | Production device and production technology for non-quenched and tempered steel forge piece automatic forging | |
| CN203003488U (en) | Elevator guide rail steel precise tandem-rolling processing line | |
| CN104439972B (en) | A kind of mammoth conveter is deducted marks two lobe preparation methods | |
| CN102489656A (en) | Bearing forging production process by blanking long bar at 900 DEG C and continuously heating to 1050 DEG C at intermediate frequency | |
| CN101905249B (en) | Method and device for machining curved profiles in combination with online quenching temperature control in short flow | |
| CN104399745A (en) | Steekle mill production line provided with roughing mill and work method of steekle mill production line | |
| CN102179683B (en) | Manufacturing process for cylindrical blank of annular element | |
| CN201055897Y (en) | Frequency induction single heat forging line for long bar material | |
| CN202271166U (en) | Production line system for flange forging | |
| CN208913232U (en) | Hot strip longitudinal direction slitting system and cut deal, furnace volume, hot continuous rolling, heat-treatment production line | |
| CN201055896Y (en) | Hot forging process line | |
| CN205020712U (en) | Production line of large -scale nut of forge hot | |
| CN103042060A (en) | Production line for preparing magnesium alloy sheets by semi-melt extrusion method and technology of production line | |
| CN201997666U (en) | Production line for forging and moulding three bearing ring blanks at a time | |
| CN201862638U (en) | Hot charging system for continuous casting round billet of hot-rolled steel pipe | |
| CN101596572A (en) | The manufacturing technique method of axle housing stiffening ring | |
| CN109047334B (en) | Production method and application for longitudinal slitting of hot plate strip | |
| CN105033131A (en) | Die steel corner forging process | |
| CN105880378A (en) | Stamping die | |
| CN205020736U (en) | Production line of large -scale nut of forge hot | |
| CN204524797U (en) | A kind of production system of channel steel | |
| CN103526137B (en) | A kind of production method of magnesium alloy profiles and the production line of employing thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120613 Termination date: 20130801 |