CN202240770U - Automatic edge brushing machine for storage battery electrode plate - Google Patents

Automatic edge brushing machine for storage battery electrode plate Download PDF

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Publication number
CN202240770U
CN202240770U CN2011202836236U CN201120283623U CN202240770U CN 202240770 U CN202240770 U CN 202240770U CN 2011202836236 U CN2011202836236 U CN 2011202836236U CN 201120283623 U CN201120283623 U CN 201120283623U CN 202240770 U CN202240770 U CN 202240770U
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CN
China
Prior art keywords
brush
plate
wire wheel
baffle
limit
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Withdrawn - After Issue
Application number
CN2011202836236U
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Chinese (zh)
Inventor
张明友
程钰
冯龙跃
周仕伟
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Wuhan Hilans Automation Machine Co., Ltd.
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WUHAN HILANS AUTOMATION MACHINE CO Ltd
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Priority to CN2011202836236U priority Critical patent/CN202240770U/en
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Publication of CN202240770U publication Critical patent/CN202240770U/en
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Abstract

The utility model relates to a high-efficiency automatic edge brushing machine for a storage battery electrode plate, in particular to equipment for automatically brushing four edges of an electrode plate in the production process of lead-acid storage batteries. The edge brushing machine is an assembly line device formed by sequentially linking a frame, a stepping plate feeding device, a plate conveying device, a lower edge brushing device, an upper edge brushing device, a side edge brushing device and a plate receiving plate, and the assembly line device is controlled by an electrical system to automatically coordinate. The edge brushing machine realizes automatic feeding, automatic edge brushing and automatic receiving after edge brushing of aluminum alloy grids, manual labor of the production flow is changed into automated operation, production intensity and cost of manual operation are greatly reduced, labor productivity is improved, and environmental pollution and harm of lead dust to human bodies are decreased.

Description

Accumulator plate is brushed the limit machine automatically
Technical field
The utility model relates to the accumulator pole board processing device, and specifically a kind of high efficiency is brushed the limit machine automatically, is applicable to the automatic brush edge equipment of the metal grid in lead-acid accumulator manufacturing field.
Background technology
In lead-acid accumulator production process; After many yoke plates grid are cut to the monolithic pole plate through the slitting mill branch; Phenomenons such as burr, distortion, edge are irregular can appear in pole plate four limits; Cause the pole plate quality to descend, have a strong impact on the quality and the life-span of battery, therefore need brush the limit to guarantee accumulator quality the pole plate behind the rolling cut.Traditional brush limit mode is manual brush limit, and power is difficult for controlling during the brush limit, is prone to cause the pole plate distortion, and the plate ear is loose, and the pole plate quality descends, and product percent of pass is low, and production efficiency is low, and the dust polluting environment of generation is big to the human injury.
Summary of the invention
The utility model technical problem to be solved provides a kind of accumulator plate and brushes the limit machine automatically, overcomes that existing pole plate is yielding, dry linting, is prone to produce plumbous bits lead powder dirt, and labour intensity is big, production efficiency low with the low shortcoming of product percent of pass.
In order to solve the problems of the technologies described above; The utility model provides a kind of high efficiency accumulator plate to brush the limit machine automatically, it is characterized in that, comprise frame, walk panel assembly, brush the limit device down, on brush limit device, side direction brush limit device, power-supply system and electric control system; Said frame is installed on the horizontal plane; Level is provided with workbench on the frame, and said electric control system comprises electric cabinet and the guidance panel that electrical equipment is housed, and said electric cabinet is installed on the frame of workbench below; Said guidance panel is installed on the workbench
The said panel assembly of walking comprises horizontal push plate device, first baffle plate, second baffle; Said horizontal push plate device is installed in the right-hand member of said workbench; Said horizontal push plate device comprises advance and retreat executing agency, push pedal, and the control element of said advance and retreat executing agency connects said electric control system; Said blade face is perpendicular to workbench, and the right side is mounted on the left top of the said executing agency that advances and retreat; Said first baffle plate, second baffle are parallel to each other and are installed on the said workbench; On said workbench, form the rectangle passageway between the two; The right-hand member of said first baffle plate, second baffle is connected with the ultra-Left position of said push pedal, and the ultra-Left position of said push pedal is the position that the said executing agency that advances and retreat advances said push pedal when arriving first desired location; The left side of said push pedal is a spill; The right-hand member of said first, second baffle plate is provided with the 3rd baffle plate of telescopic movable; Said the 3rd baffle plate installation site is corresponding to the ultra-Left position of said push pedal, and the shape of said the 3rd baffle plate and said spill are mated, and the left end of said first baffle plate or second baffle is provided with spring tension mechanism; Said spring tension mechanism applies tension force to said first baffle plate or second baffle, and the distance between the two the left end of said first, second baffle plate is diminished; The ultra-Right position of said push pedal is the position that said push pedal when arriving second desired location is return by the said executing agency that advances and retreat; When ultra-Right when position that said push pedal is positioned at, the lug of some said accumulator plates is piled up into strips up and is placed on the platform, and leans against the left side of said push pedal.
Said brush down limit device comprises first brush, sliding seat; Said first brush comprises first wire wheel brush, the first brush axle, the first brush axle bed, the first brush axial brake device; Said first wire wheel brush is installed on the said first brush axle bed through the said first brush axle; The said first brush axle bed, the first brush axial brake device are installed in respectively on the said sliding seat; Said sliding seat is installed on the frame below the workbench; The said first brush axial brake device said first brush axle that is in transmission connection, the brush silk of said first wire wheel brush upwards exposes said workbench through the fluting of said workbench, and is positioned at said first, second baffle plate and forms rectangle passageway; The power input line of the said first brush axial brake device connects said power-supply system;
The said brush limit device of going up comprises second brush, Connection Block; Said Connection Block is installed on the said workbench; Said second brush comprises second wire wheel brush, the second brush axle, the second brush axial brake device, and said second wire wheel brush is installed on the said second brush axle, and the said second brush axle, the second brush axial brake device are installed in respectively on the said Connection Block; The said second brush axial brake device connects the said second brush axle; In order to drive the rotation of second wire wheel brush, the second brush axial brake device is installed on the said Connection Block, and said Connection Block connects said frame; The power input line of the said second brush axial brake device connects said power-supply system;
Said side direction brush limit device comprises brush mechanism, the 4th brush; Brush mechanism comprises the 3rd wire wheel brush, three-brush axle, three-brush axle bed, three-brush axle bed support, three-brush axial brake device; Said the 3rd wire wheel brush is installed on the said three-brush axle; The two ends of said three-brush axle are installed on the said three-brush axle bed; Said three-brush axle bed, three-brush axial brake device are installed in respectively on the said three-brush axle bed support, and said three-brush axle bed and three-brush axial brake device are in transmission connection, and drive the rotation of the 3rd wire wheel brush; Said the 4th brush comprises the 4th wire wheel brush, the 4th brush axle, the 4th brush axle bed, the 4th brush axle bed support, the 4th brush axial brake device; Said the 4th wire wheel brush is installed on said the 4th brush axle; The two ends of said the 4th brush axle are installed on said the 4th brush axle bed; Said the 4th brush axle bed, the 4th brush axial brake device are installed in respectively on said the 4th brush axle bed support, and said the 4th brush axle bed and the 4th brush axial brake device are in transmission connection, and drive the rotation of the 4th wire wheel brush; Difference opening on said first baffle plate, the second baffle, said the 3rd wire wheel brush, the 4th wire wheel brush opposing parallel are installed in the opening part on said first baffle plate, the second baffle; The power input line of said third and fourth brush axial brake device connects said power-supply system.
The said panel assembly of walking comprises catcher; Said catcher comprises motor, conveyer belt or conveyer chain; Said motor connects said conveyer belt or conveyer chain; Have elongate slots on the said workbench, said conveyer belt or conveyer chain embed in the said elongate slots, and the trend of said elongate slots and said first baffle plate, that second baffle forms the rectangle passageway is consistent; And the right-hand member of said conveyer belt or conveyer chain is connected with the left end of said the 3rd, the 4th wire wheel brush, and the horizontal transmission face of conveyer belt or conveyer chain is concordant with table plane.
Said brush down limit device also comprises first driving and reversing mechanism, first, second horizontal guide shaft; The said first driving and reversing mechanism level is installed on the frame; The expansion link of said first driving and reversing mechanism connects said sliding seat; Said sliding seat is installed on the said frame of said workbench below through said first, second horizontal guide shaft, and the control element of said first driving and reversing mechanism connects said electric control system.
The said brush limit device of going up comprises also second driving and reversing mechanism, bearing pin and holder; Said holder, second driving and reversing mechanism all are positioned at the workbench below, and said holder is fixed on the said frame, and said Connection Block links to each other with said holder through bearing pin; The said second brush axle is fixedly connected with said Connection Block; The body of said second driving and reversing mechanism is installed on the said holder, and the propulsive mechanism of said second driving and reversing mechanism connects said Connection Block, drives second wire wheel brush and rotates along bearing pin; The control element of said second driving and reversing mechanism connects said electric control system.
Said side direction brush limit device also comprises screw mandrel, and said the 3rd, the 4th brush axle bed support connects through said screw mandrel, and said screw mandrel is regulated the spacing between said the 3rd wire wheel brush, the 4th wire wheel brush.
Said side direction brush limit device also comprises the 3rd base plate, third and fourth vertical guide shaft, the 3rd top board, the 4th base plate, the 5th, the straight guide shaft of sextuple, the 4th top board, the 5th base plate, screw mandrel; The two ends of said third and fourth vertical guide shaft are fixedly connected the 3rd base plate, the 3rd top board respectively, and said three-brush axle bed support is connected on third and fourth vertical guide shaft through slide block; The two ends of said the 5th, six vertical guide shafts are fixedly connected the 4th base plate, the 4th top board respectively, and said the 4th brush axle bed support is connected on the 5th, the six vertical guide shafts through slide block; Said the 3rd, the 4th base plate is installed on said the 5th base plate through chute, connects through screw mandrel between said the 3rd, the 4th base plate, and said screw mandrel is regulated the spacing between said the 3rd wire wheel brush, the 4th wire wheel brush.
Said side direction brush limit device also comprises the 3rd driving and reversing mechanism; Said the 3rd driving and reversing mechanism vertical fixing is installed on the frame; The expansion link of said the 3rd driving and reversing mechanism connects the bottom of said the 5th base plate, and the control element of said the 3rd driving and reversing mechanism connects said electric control system.
The said panel assembly front end of walking is overlapped with panel assembly in the stepping, and panel assembly comprises step device, chain conveyor, vertically push plate device and holder in the said stepping; Step device comprises step drive device, stepping casing, one-way clutch, driving gear and driven gear, and step drive device drives one-way clutch through stretching motion and rotates in same direction, and passes motion to driven gear through driving gear; Chain conveyor comprises the transmission chain of transportation sprocket and band U template, and transmission chain is done step motion under the drive of step device; Vertically push plate device is positioned at the chain conveyor end, comprises executive component and scraping wings, connects with engage thread between executive component and the scraping wings.
The said panel assembly of walking also comprises collating unit, said collating unit involving vibrations mechanism, and said vibrating mechanism is installed in the outside of said first baffle plate, second baffle respectively.Through vibration effect, indirectly folded arrangement the in order of pole plate made the folded marshalling that keeps of pole plate, can obtain good brush limit effect to said first baffle plate, second baffle.
The described accumulator plate high efficiency of the utility model is brushed the limit machine automatically; Can brush the limit to stacked monolithic pole plate automatically, efficient is high, cost is low and reduce labour intensity, reduces the pole plate distortion that causes because of manual work brush limit; Shortcomings such as the plate ear is loose; Reduced production cost, improved production efficiency and product qualified rate, reduced lead dust simultaneously to the pollution of environment with to the injury of human body.
Description of drawings
The utility model has following accompanying drawing:
Fig. 1 looks sketch map for the integral body master of brush limit machine.
Fig. 2 is the whole schematic top plan view of brush limit machine.
Fig. 3 surveys sketch map for the axle that brush limit machine is walked panel assembly.
Fig. 4 is for brushing the exploded perspective view of limit device down.
Fig. 5 is the exploded perspective view of last brush limit device.
Fig. 6 is the exploded perspective view of brush limit, side device.
Fig. 7 is a monolithic pole plate sketch map.
Reference numeral wherein is following:
The 1--frame, the 2--workbench, 3-electrical system, panel assembly in 4-stepping, 5--walks panel assembly, and 6--is brush limit device down; The last brush of 7--limit device, 8--side direction brush limit device, 9-electric cabinet, 10-guidance panel, 11--step device, the transmission chain of 12--band U template; The vertical push plate device of 13--, the 14--push pedal, the 15--pole plate is folded, 16--collating unit, 17--catcher, 18--first baffle plate; The 19--second baffle, the last backup plate of 20--mechanism, 21-the three baffle mechanism, 22-spring automatic clamping mechanism, 23--receives plate chain, 24--first brush; 25--first driving and reversing mechanism, 26, first, second horizontal guide shaft of 27--, 28--second brush, 29--second driving and reversing mechanism, 30--bearing pin, 31,32--the 3rd, the 4th brush; 33--the 3rd driving and reversing mechanism, 34,35,36,37--the the 3rd, the 4th, the 5th, the straight guide shaft of sextuple, the 38--air motor, 39--regulates screw body, 40--monolithic pole plate; 41--band groove wire brush, 42--multidiameter, the 43-executing agency that advances and retreat, 44-the 3rd wire wheel brush, 45-the 4th wire wheel brush; 46-three-brush axle bed, 47-three-brush axle bed support, 48-three-brush axial brake device, 49-the 3rd base plate, 50-the 3rd top board; The 51-slide block, 52-the 4th base plate, 53-the 4th top board, 54-the 3rd pressing plate, 55-the 4th pressing plate, 56-the 5th base plate.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is described further.
In conjunction with Fig. 1,2, the brush limit machine shown in 3; Frame 1 is installed on the horizontal plane through its base; The workbench 2 of frame 1 is connected with frame 1; Electric control system be installed on the workbench 2 successively, walk panel assembly 5, brush limit device 6 down, on brush limit device 7 and side direction brush limit device 8, walk panel assembly 4 in the stepping of panel assembly 5 front ends overlap joint.Electric control system comprises the electric cabinet 9 and guidance panel 10 that electrical equipment is housed, and electric cabinet 9 is positioned at workbench 2 belows, is fixed on the frame 1, and sequence of movement of electrical equipment is leaned on the PLC program setting in it; Guidance panel 10 is positioned at workbench 2 tops, walks panel assembly 5 front ends, and in the face of the operator, the operator can select automatic mode or manual work state through guidance panel 10, under the manual work state, can set up operating procedure on their own.Walk panel assembly 5, down brush limit device 6, on brush limit device 7 and side direction brush limit device 8, walk panel assembly 4 in the stepping of panel assembly 5 front ends overlap joint at cooperatively interact the down brush limit machine of pipeline system of composition of electric control system control.
Panel assembly 4 comprises step device 11, chain conveyor, vertical push plate device 13 and holder in the stepping; Step device 11 comprises step drive device, stepping casing, one-way clutch, driving gear and driven gear, and step drive device drives one-way clutch through stretching motion and rotates in same direction, and passes motion to driven gear through driving gear; Chain conveyor comprises the transmission chain 12 of transportation sprocket, band U template, and transmission chain is done step motion under the drive of step device 11; Vertically push plate device 13 is positioned at the chain conveyor end, comprises executive component and scraping wings, connects with engage thread between executive component and the scraping wings.
Pole plate as shown in Figure 7, the c limit of pole plate up, pole plate folded 15 is formed towards first plate washer in a limit.Fold in the U-shaped plate of piling up the transmission chain 12 of panel assembly 4 band U templates in folded 15 seasonings to the stepping of neat pole plate one.The transmission chain 12 of band U template is step motion under step device 11 drives; When pole plate folded 15 is sent to vertical push plate device 13 places; Vertically push plate device 13 promotes pole plate folded 15 to horizontal push plate device, and laterally push plate device promotes pole plate folded 15 and on workbench 2, slides into desired location.
Walk panel assembly 5 and comprise horizontal push plate device, positioner 15, collating unit 16 and catcher 17; Laterally push plate device comprises advance and retreat executing agency 43, push pedal 14.It will be appreciated by those skilled in the art that advance and retreat executing agency 43 has the function of the advance and retreat carried out, and selects for use cylinder, stepper motor etc. to realize.The direction of push pedal 14 is perpendicular to workbench, and the right side is mounted on the left top of advance and retreat executing agency 43.Positioner 15 comprises first baffle plate 18, second baffle 19, goes up backup plate mechanism 20 and baffle mechanism 21; First baffle plate 18, second baffle 19 are installed in parallel on the workbench 2; Be distributed in the left and right side of workbench 2 center lines; First baffle plate 18, second baffle 19 form the rectangle passageway between the two, and ultra-Left of the right-hand member of first baffle plate 18, second baffle 19 and push pedal 14 is connected; Second baffle 19 can be regulated according to plate width with respect to the position of workbench 2, and second baffle 19 ends are provided with spring automatic clamping mechanism 22, and when pole plate folded 15 passed through, outer backup plate clamped under the spring force effect automatically, prevents that pole plate folded 15 from dumping forward; Last backup plate mechanism 20 is positioned at directly over first baffle plate 18 vertical, is connected with first baffle plate 18 with engage thread, and its position can be regulated according to the pole plate height; The 3rd baffle mechanism 21 comprises baffle plate executive component and the 3rd baffle plate; The left side of push pedal 14 is a spill; The right-hand member place of first baffle plate 18, second baffle 19 is provided with the 3rd baffle plate of telescopic movable; The 3rd baffle plate installation site is the groove location in push pedal when the longest corresponding to advance and retreat executing agency 43, and the shape of the 3rd baffle plate is mated with spill.When advance and retreat executing agency 43 arrived maximum positions and prepares to return, the action of baffle plate executive component was stretched out the 3rd baffle plate, inserted in the push pedal groove, and it is folded 15 that the 3rd baffle plate blocks pole plate, prevented that pole plate folded 15 from toppling over to the right; Collating unit-pneumatic vibrator 16 is fixed on backup plate mechanism 20 and the second baffle 19, and pole plate folded 15 is put in order the brush limit effect that it can be obtained; Catcher 17 comprises receives plate drive unit and chain transmitting device, and the chain transmitting device is concordant with workbench 2 planes;
Advance and retreat executing agency 43 promotes pole plate folded 15 and transports forward; When stroke is set in the arrival of advance and retreat executing agency 43, i.e. during position row to the three baffle mechanisms 21 positions of push pedal 14, the cylinder of the 3rd baffle mechanism obtains signalizing activity; The 3rd baffle plate reaches in the push pedal groove; Prevent that pole plate folded 15 from toppling over backward, the executing agency 43 that advances and retreat simultaneously regains, the upper plate action of a beginning new round.Pole plate folded 15 is before laterally brushing the limit, and collating unit 16 obtains signal and constantly shakes, and guarantees that pole plate folded 15 stacking when transporting forward is neat; In the folded 15 brush limit processes of pole plate, backup plate and outer backup plate location in a of pole plate folded 15, the b both sides, last backup plate location is leaned on the c limit, and d is close on the limit workbench 2; After folded 15 4 limits of pole plate all brushs, pole plate was folded the 15 receipts plate chains 23 at vertical push pedal cylinder and catcher 17 and is travelled forward under must acting on and leave panel assembly 5 and receive plate.
As shown in Figure 4; Under brush limit device 6 and be positioned under the workbench 2; Comprise first brush 24, first driving and reversing mechanism 25, first, second guide shaft 26,27, sliding seat and holder; Holder is connected with frame 1 with the bolt form, and first driving and reversing mechanism 25 is fixed on holder with first, second horizontal guide shaft 26,27, and first driving and reversing mechanism 25 is the cylinder driving and reversing mechanism; First brush 24 is fixed in sliding seat; Comprise first wire wheel brush, the first brush axle, the first brush axle bed, the first brush axial brake device; The first brush axle drives the rotation of first wire wheel brush for multidiameter 42, the first brush axial brake devices that have endoporus are connected with the first brush axle through key; The first brush axle bed, the first brush axial brake device link to each other with the bolt form with sliding seat, and the first brush axial brake device is a motor; Sliding seat can slide along first, second horizontal guide shaft 26,27 under the first cylinder driving and reversing mechanism effect, drives first brush 24 simultaneously and moves.When under pole plate folded 15 is positioned at, brushing the position, limit; The first cylinder driving and reversing mechanism of brushing limit device 6 down obtains signal and promotes first brush 24 and move along first, second the horizontal guide shaft 26,27 that is fixed in frame 1, and the wire wheel brush of rotation sees through the square groove that has on the workbench 2 and oxide layer on the d limit and burr are brushed away the back becomes light neatly at a high speed;
As shown in Figure 5, on brush limit device 7 and be vertical dislocation with brush limit device 6 down and distribute, comprise second brush 28, second driving and reversing mechanism 29, Connection Block and holder; Second brush 28 is positioned at directly over the workbench 2; Comprise second wire wheel brush, the second brush axle, the second brush axial brake device, the second brush axial brake device connects the second brush axle, drives the rotation of second wire wheel brush; The second brush axial brake device is a motor, and the second brush axle bed links to each other with holder through bearing pin 30; Second driving and reversing mechanism 29 is positioned under the workbench 2, is connected with second brush 28 through Connection Block, can drive second brush 28 and rotate along bearing pin 30 direction of rotation, and second driving and reversing mechanism 29 is the cylinder driving and reversing mechanism.In the process of pole plate folded 15 brush limit device 7 on vertically the push pedal cylinder promotes to pass through down, the band groove wire wheel brush of rotation brushes away the back with oxide layer on the c limit and burr and becomes neatly bright at a high speed; When pole plate folded 15 need not brushed the c limit, can set through guidance panel 10, make the second cylinder driving and reversing mechanism promote second brush 28 and rise, make things convenient for the next brush of pole plate folded 15 unresisted arrival limit station.
As shown in Figure 6; Said side direction brush limit device comprises brush mechanism 31, the 4th brush 32; Brush mechanism comprises the 3rd wire wheel brush 44, three-brush axle, three-brush axle bed 46, three-brush axle bed support 47, three-brush axial brake device 48; The 3rd wire wheel brush 44 is installed on the three-brush axle, and the two ends of three-brush axle are installed on the three-brush axle bed 46, and three-brush axle bed, three-brush axial brake device are installed in respectively on the three-brush axle bed support 47; Three-brush axle bed and three-brush axial brake device are in transmission connection, and drive the rotation of the 3rd wire wheel brush; The two ends of third and fourth vertical guide shaft 34,35 are fixedly connected the 3rd base plate 49 respectively, the 3rd top board 50, the three-brush axle bed supports are connected on third and fourth vertical guide shaft 34,35 through slide block 51;
The 4th brush has and the identical structure of brush mechanism symmetry; The 4th brush comprises that the 4th wire wheel brush the 45, the 4th is brushed axle, the 4th brush axle bed, the 4th is brushed axle bed support, the 4th brush axial brake device; The 4th wire wheel brush is installed on said the 4th brush axle; The two ends of the 4th brush axle are installed on the 4th brush axle bed; The 4th brush axle bed, the 4th brush axial brake device are installed in respectively on the 4th brush axle bed support, and the 4th brush axle bed and the 4th brush axial brake device are in transmission connection, and drive the rotation of the 4th wire wheel brush.Five, the two ends of six vertical guide shafts 36,37 are fixedly connected the 4th base plate 52 respectively, the 4th top board 53, the four brush axle bed supports are connected on the 5th, the six vertical guide shafts 36,37 through slide block.
The 3rd base plate 49, the 4th base plate 52 are installed on the 5th base plate 56 through the 3rd, the 4th pressing plate 54,55 of band chute respectively; Three, connect through screw mandrel 39 between the 4th base plate, screw mandrel 39 is regulated the spacing between the 3rd wire wheel brush 44, the 4th wire wheel brush 45.
Opening respectively on first baffle plate, the second baffle, the 3rd wire wheel brush 44, the 4th wire wheel brush 45 opposing parallel are installed in the opening part on first baffle plate, the second baffle;
The power input line of third and fourth brush axial brake device connects said power-supply system.
The 3rd driving and reversing mechanism 33 vertical fixing are installed on the frame, and the expansion link of the 3rd driving and reversing mechanism connects the bottom of the 5th base plate 56, and the control element of the 3rd driving and reversing mechanism connects electric control system.
When pole plate folded 15 arrives side direction brush position, limit under vertical push pedal cylinder action; Pole plate folded 15 is still in to be received on the plate chain 23; The 3rd cylinder driving and reversing mechanism of side direction brush limit device 8 obtains signal and promotes the 3rd, the 4th brush 31,32 respectively along the 3rd, the 4th guide shaft 34,35; Five, the 6th guide shaft 36,37 motions, the wire wheel brush of high speed rotation brushes away back change light neatly with oxide layer on a, the b dual-side and burr; Adjusting screw body 39 through adjusting on the 3rd, the 4th brush 31,32 changes the gap between two wire wheel brush, but pilot brush limit amount obtains different brush limit effects.
The groundwork flow process of this brush limit machine is: the folded pole plate that will wait to brush the marshalling on limit is put in the U template of transmission chain 12 of band U template of panel assembly 4 in the stepping and forms pole plate folded 15; Step device 11 drives transmission chain and does step motion; Constantly pole plate folded 15 is delivered to vertical push plate device 13 places, the every step motion of chain once, horizontal push pedal cylinder was return when laterally the push pedal cylinder just obtained signal and promotes pole plate folded 15 to the first baffle plate place of walking panel assembly 5 in the U template; Advance and retreat executing agency 43 obtains signalizing activity; Promote pole plate folded 15 and in walking panel assembly 5, move, a of pole plate, b limit are near inside and outside backup plate in moving process, and the c limit is near epipleural; The pneumatic oscillator of while collating unit 16 obtains signal and constantly vibrates, with folded 15 marshallings of pole plate.
When under pole plate folded 15 arrives, brushing the position, limit, the push jack of preparing a new round is return by advance and retreat executing agency 43, and the baffle mechanism cylinder obtains signalizing activity; The 3rd baffle plate is reached in the push pedal groove; Block pole plate and fold 15, prevent it and topple over backward that pole plate is folded 15 stop motions; Drive first brush 24 moved along first, second guide shaft 26,27 after first driving and reversing mechanism 25 of employing cylinder obtained signal; At a high speed the wire wheel brush of rotation is cleaned the unnecessary lead plaster in d limit of pole plate folded 15 with water and is totally made it neat light with burr, after 25 actions of first driving and reversing mechanism finish, and the withdrawal of baffle plate cylinder.
Advance and retreat executing agency 43 moves to brush limit device 7 through the pole plate folded 15 of the folded 15 promotion fronts of new pole plate, on brush limit device 7 at a high speed the wire wheel brush of rotation pole plate is folded 15 the unnecessary lead plaster in c limit and burr clean with water and totally make it neat light.
When advance and retreat executing agency 43 moves once more; Pole plate folded 15 is sent to side direction brush device 8 places, limit; Pole plate folded 15 is still in to be received on the plate chain 23; Adopt the 3rd driving and reversing mechanism of cylinder to obtain signalizing activity; Promote brush mechanism 31 and the 4th brush 32 respectively along 36,37 motions of the 3rd, the 4th guide shaft 34,35, the five, the 6th guide shafts, the wire wheel brush that brush mechanism 31 and the 4th brush 32 are rotated is at a high speed cleaned a, the unnecessary lead plaster in b limit and the burr of pole plate folded 15 with water and is totally made it neat light.
Pole plate folded 15 promotes and receives plate chain 23 to drive and move forward down when walking panel assembly 5 afterbodys in advance and retreat executing agency 43, and the artificial pole plate folded 15 that four limits have all been brushed is received to pole plate vanning position and cased.So far, accomplished the function of pole plate being brushed the limit.
This brush limit machine has realized that the high efficiency of pole plate brushes the limit automatically; Saved manpower to greatest extent; And then reduced that the pole plate that causes because of manual work brush limit is loose, situation such as the edge is irregular, pole plate distortion take place; Reduced production cost simultaneously, enhanced productivity, product qualified rate, reduced lead dust pollution and the injury of human body.
It should be noted last that; Above embodiment is only unrestricted in order to the technical scheme of explanation the utility model; Although with reference to preferred embodiment the utility model is specified, those of ordinary skill in the art should be appreciated that and can make amendment or be equal to replacement the technical scheme of the utility model; And not breaking away from the spirit and the scope of the utility model technical scheme, it all should be encompassed in the middle of the claim scope of the utility model.

Claims (10)

1. an accumulator plate is brushed the limit machine automatically, it is characterized in that, comprise frame, walk panel assembly, brush the limit device down, on brush limit device, side direction brush limit device, power-supply system and electric control system; Said frame is installed on the horizontal plane; Level is provided with workbench on the frame, and said electric control system comprises electric cabinet and the guidance panel that electrical equipment is housed, and said electric cabinet is installed on the frame of workbench below; Said guidance panel is installed on the workbench
The said panel assembly of walking comprises horizontal push plate device, first baffle plate, second baffle; Said horizontal push plate device is installed in the right-hand member of said workbench; Said horizontal push plate device comprises advance and retreat executing agency, push pedal, and the control element of said advance and retreat executing agency connects said electric control system; Said blade face is perpendicular to workbench, and the right side is mounted on the left top of the said executing agency that advances and retreat; Said first baffle plate, second baffle are parallel to each other and are installed on the said workbench; On said workbench, form the rectangle passageway between the two; The right-hand member of said first baffle plate, second baffle is connected with the ultra-Left position of said push pedal, and the ultra-Left position of said push pedal is the position that the said executing agency that advances and retreat advances said push pedal when arriving first desired location; The left side of said push pedal is a spill; The right-hand member of said first, second baffle plate is provided with the 3rd baffle plate of telescopic movable; Said the 3rd baffle plate installation site is corresponding to the ultra-Left position of said push pedal, and the shape of said the 3rd baffle plate and said spill are mated, and the left end of said first baffle plate or second baffle is provided with spring tension mechanism; Said spring tension mechanism applies tension force to said first baffle plate or second baffle, and the distance between the two the left end of said first, second baffle plate is diminished; The ultra-Right position of said push pedal is the position that said push pedal when arriving second desired location is return by the said executing agency that advances and retreat; When ultra-Right when position that said push pedal is positioned at, the lug of some said accumulator plates is piled up into strips up and is placed on the platform, and leans against the left side of said push pedal;
Said brush down limit device comprises first brush, sliding seat; Said first brush comprises first wire wheel brush, the first brush axle, the first brush axle bed, the first brush axial brake device; Said first wire wheel brush is installed on the said first brush axle bed through the said first brush axle; The said first brush axle bed, the first brush axial brake device are installed in respectively on the said sliding seat; Said sliding seat is installed on the frame below the workbench; The said first brush axial brake device said first brush axle that is in transmission connection, the brush silk of said first wire wheel brush upwards exposes said workbench through the fluting of said workbench, and is positioned at said first, second baffle plate and forms rectangle passageway; The power input line of the said first brush axial brake device connects said power-supply system;
The said brush limit device of going up comprises second brush, Connection Block; Said Connection Block is installed on the said workbench; Said second brush comprises second wire wheel brush, the second brush axle, the second brush axial brake device, and said second wire wheel brush is installed on the said second brush axle, and the said second brush axle, the second brush axial brake device are installed in respectively on the said Connection Block; The said second brush axial brake device connects the said second brush axle; In order to drive the rotation of second wire wheel brush, the second brush axial brake device is installed on the said Connection Block, and said Connection Block connects said frame; The power input line of the said second brush axial brake device connects said power-supply system;
Said side direction brush limit device comprises brush mechanism, the 4th brush; Brush mechanism comprises the 3rd wire wheel brush, three-brush axle, three-brush axle bed, three-brush axle bed support, three-brush axial brake device; Said the 3rd wire wheel brush is installed on the said three-brush axle; The two ends of said three-brush axle are installed on the said three-brush axle bed; Said three-brush axle bed, three-brush axial brake device are installed in respectively on the said three-brush axle bed support, and said three-brush axle bed and three-brush axial brake device are in transmission connection, and drive the rotation of the 3rd wire wheel brush; Said the 4th brush comprises the 4th wire wheel brush, the 4th brush axle, the 4th brush axle bed, the 4th brush axle bed support, the 4th brush axial brake device; Said the 4th wire wheel brush is installed on said the 4th brush axle; The two ends of said the 4th brush axle are installed on said the 4th brush axle bed; Said the 4th brush axle bed, the 4th brush axial brake device are installed in respectively on said the 4th brush axle bed support, and said the 4th brush axle bed and the 4th brush axial brake device are in transmission connection, and drive the rotation of the 4th wire wheel brush; Difference opening on said first baffle plate, the second baffle, said the 3rd wire wheel brush, the 4th wire wheel brush opposing parallel are installed in the opening part on said first baffle plate, the second baffle; The power input line of said third and fourth brush axial brake device connects said power-supply system.
2. accumulator plate according to claim 1 is brushed the limit machine automatically; It is characterized in that the said panel assembly of walking comprises catcher, said catcher comprises motor, conveyer belt or conveyer chain; Said motor connects said conveyer belt or conveyer chain; Have elongate slots on the said workbench, said conveyer belt or conveyer chain embed in the said elongate slots, and the trend of said elongate slots and said first baffle plate, that second baffle forms the rectangle passageway is consistent; And the right-hand member of said conveyer belt or conveyer chain is connected with the left end of said the 3rd, the 4th wire wheel brush, and the horizontal transmission face of conveyer belt or conveyer chain is concordant with table plane.
3. accumulator plate according to claim 1 and 2 is brushed the limit machine automatically; It is characterized in that; Said brush down limit device also comprises first driving and reversing mechanism, first, second horizontal guide shaft, and the said first driving and reversing mechanism level is installed on the frame, and the expansion link of said first driving and reversing mechanism connects said sliding seat; Said sliding seat is installed on the said frame of said workbench below through said first, second horizontal guide shaft, and the control element of said first driving and reversing mechanism connects said electric control system.
4. high efficiency accumulator plate according to claim 3 is brushed the limit machine automatically; It is characterized in that the said brush limit device of going up comprises also second driving and reversing mechanism, bearing pin and holder, said holder, second driving and reversing mechanism all are positioned at the workbench below; Said holder is fixed on the said frame; Said Connection Block links to each other with said holder through bearing pin, and the said second brush axle is fixedly connected with said Connection Block, and the body of said second driving and reversing mechanism is installed on the said holder; The propulsive mechanism of said second driving and reversing mechanism connects said Connection Block, drives second wire wheel brush and rotates along bearing pin; The control element of said second driving and reversing mechanism connects said electric control system.
5. accumulator plate according to claim 4 is brushed the limit machine automatically; It is characterized in that; Said side direction brush limit device also comprises screw mandrel, and said the 3rd, the 4th brush axle bed support connects through said screw mandrel, and said screw mandrel is regulated the spacing between said the 3rd wire wheel brush, the 4th wire wheel brush.
6. accumulator plate according to claim 5 is brushed the limit machine automatically; It is characterized in that said side direction brush limit device also comprises the 3rd base plate, third and fourth vertical guide shaft, the 3rd top board, the 4th base plate, the 5th, the straight guide shaft of sextuple, the 4th top board, the 5th base plate, screw mandrel; The two ends of said third and fourth vertical guide shaft are fixedly connected the 3rd base plate, the 3rd top board respectively, and said three-brush axle bed support is connected on third and fourth vertical guide shaft through slide block; The two ends of said the 5th, six vertical guide shafts are fixedly connected the 4th base plate, the 4th top board respectively, and said the 4th brush axle bed support is connected on the 5th, the six vertical guide shafts through slide block; Said the 3rd, the 4th base plate is installed on said the 5th base plate through chute, connects through screw mandrel between said the 3rd, the 4th base plate, and said screw mandrel is regulated the spacing between said the 3rd wire wheel brush, the 4th wire wheel brush.
7. accumulator plate according to claim 6 is brushed the limit machine automatically; It is characterized in that; Said side direction brush limit device also comprises the 3rd driving and reversing mechanism; Said the 3rd driving and reversing mechanism vertical fixing is installed on the frame, and the expansion link of said the 3rd driving and reversing mechanism connects the bottom of said the 5th base plate, and the control element of said the 3rd driving and reversing mechanism connects said electric control system.
8. accumulator plate according to claim 7 is brushed the limit machine automatically, it is characterized in that, the said panel assembly front end of walking is overlapped with panel assembly in the stepping, and panel assembly comprises step device, chain conveyor, vertically push plate device and holder in the said stepping; Step device comprises step drive device, stepping casing, one-way clutch, driving gear and driven gear, and step drive device drives one-way clutch through stretching motion and rotates in same direction, and passes motion to driven gear through driving gear; Chain conveyor comprises the transmission chain of transportation sprocket and band U template, and transmission chain is done step motion under the drive of step device; Vertically push plate device is positioned at the chain conveyor end, comprises executive component and scraping wings, connects with engage thread between executive component and the scraping wings.
9. accumulator plate according to claim 8 is brushed the limit machine automatically, it is characterized in that, the said panel assembly of walking also comprises collating unit, said collating unit involving vibrations mechanism, and said vibrating mechanism is installed in respectively on said first baffle plate, the second baffle.
10. accumulator plate according to claim 9 is brushed the limit machine automatically; It is characterized in that; Executive component, first, second, third driving and reversing mechanism of the advance and retreat executing agency of said horizontal push plate device, vertical push plate device are cylinder type executing agency, and said each cylinder type executing agency connects same air motor respectively.
CN2011202836236U 2011-08-05 2011-08-05 Automatic edge brushing machine for storage battery electrode plate Withdrawn - After Issue CN202240770U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011202836236U CN202240770U (en) 2011-08-05 2011-08-05 Automatic edge brushing machine for storage battery electrode plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011202836236U CN202240770U (en) 2011-08-05 2011-08-05 Automatic edge brushing machine for storage battery electrode plate

Publications (1)

Publication Number Publication Date
CN202240770U true CN202240770U (en) 2012-05-30

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CN2011202836236U Withdrawn - After Issue CN202240770U (en) 2011-08-05 2011-08-05 Automatic edge brushing machine for storage battery electrode plate

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102248457A (en) * 2011-08-05 2011-11-23 武汉深蓝自动化设备有限公司 Automatic side-brushing machine for storage battery plate
CN104116313A (en) * 2013-04-26 2014-10-29 Gb保捷利公众有限公司 Brush manufacturing machine
CN114597355A (en) * 2021-11-24 2022-06-07 超威电源集团有限公司 Lead-acid batteries scribbles board process and receives board and automatic finishing device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102248457A (en) * 2011-08-05 2011-11-23 武汉深蓝自动化设备有限公司 Automatic side-brushing machine for storage battery plate
CN104116313A (en) * 2013-04-26 2014-10-29 Gb保捷利公众有限公司 Brush manufacturing machine
CN114597355A (en) * 2021-11-24 2022-06-07 超威电源集团有限公司 Lead-acid batteries scribbles board process and receives board and automatic finishing device
CN114597355B (en) * 2021-11-24 2023-09-19 超威电源集团有限公司 Lead-acid battery coating plate procedure board collecting and automatic arranging device

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Address after: 430040 Hubei province Dongxihu District of Wuhan City Lake Science and Technology Industry Development Park No. 18

Patentee after: Wuhan Hilans Automation Machine Co., Ltd.

Address before: 430040 Hubei province Dongxihu District of Wuhan City Lake Science and Technology Industry Development Park No. 18

Patentee before: Wuhan Hilans Automation Machine Co., Ltd.

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Granted publication date: 20120530

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