CN202192366U - Automatic spot welding device - Google Patents
Automatic spot welding device Download PDFInfo
- Publication number
- CN202192366U CN202192366U CN2011201978780U CN201120197878U CN202192366U CN 202192366 U CN202192366 U CN 202192366U CN 2011201978780 U CN2011201978780 U CN 2011201978780U CN 201120197878 U CN201120197878 U CN 201120197878U CN 202192366 U CN202192366 U CN 202192366U
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- CN
- China
- Prior art keywords
- welding device
- rotating disc
- vibrating disk
- spot welding
- workbench
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Abstract
The utility model relates to an automatic spot welding device comprising a worktable and a control device in the worktable, wherein a vibration disk and a spot welding device are arranged on the worktable; the vibration disk comprises a first vibration disk and a second vibration disk; the spot welding device comprises a rotating disk, a guide rail, a material cutting device, a suction device, a welding device and a blanking device which are fixed on the worktable; a plurality of dies are arranged on the rotating disk; the guide rail is connected with the blanking device; the first vibration disk is connected with the material cutting device; and the second vibration disk is connected with the suction device. Compared with a conventional processing method, the automatic spot welding device disclosed by the utility model has the advantages that: the digital automatic control is adopted to ensure that the efficacy can be increased by 30-80% and plenty of manpower can be saved; a high-speed high-accuracy stepping motor, a high-accuracy frock clamp and a Japan imported THK guide rail are adopted to ensure that the concentricity and the fastness of welding two workpieces are guaranteed; and a high-sensitivity optical fiber sensor testing method is adopted to ensure that the defective rate and the rejection rate in manual spot welding are greatly decreased.
Description
Technical field
The utility model relates to a kind of automatic spot-welding device.
Background technology
In the industry, adopt welding technique to make metal and nonmetal structure in a large number in modern times, in whole industrial system, be difficult to find and do not adopted welded industry, in various welding methods, often adopt the spot welding mode to plate sheet welding.
In the prior art, by manually-operated, workpiece is placed on the mash welder one by one, takes off again after welding, need a large amount of labour of workman, and production efficiency is low, have certain danger through the workman for the spot welding of small workpiece.
The utility model content
The technical problem that the utility model will solve is: provide a kind of processing simple, high, the handling safety of efficient, reduce workman labour's automatic spot-welding device in a large number.
In order to overcome the defective that exists in the background technology, the utility model solves the technical scheme that its technical problem adopted and is: a kind of automatic spot-welding device comprises workbench; Be provided with control device in the said workbench; Workbench is provided with vibrating disk and spot welding device, and said vibrating disk and spot welding device are connected with control device, and said vibrating disk comprises first vibrating disk, second vibrating disk; Said spot welding device comprises multiplex's circle of position rotating disc, guide rail, blanking device, suction device, welder, the doffer that is fixed on the workbench; Offer some moulds on the said rotating disc, said blanking device, suction device, welder, doffer are corresponding with mould successively, and said guide rail is connected with doffer; Said first vibrating disk is connected with blanking device, and said second vibrating disk is connected with the suction device.
According to another embodiment of the utility model, a kind of automatic spot-welding device comprises further on said rotating disc, rail plate, blanking device, suction device, welder, the doffer and is connected with cylinder respectively that said cylinder is connected with control device.
According to another embodiment of the utility model, a kind of automatic spot-welding device comprises that further said guide rail is a rail plate.
According to another embodiment of the utility model, a kind of automatic spot-welding device comprises that further said multiplex's circle of position rotating disc is four a stations circle rotating disc, and said mould evenly is arranged on around the rotating disc.
According to another embodiment of the utility model, a kind of automatic spot-welding device comprises that further said workbench is provided with blanking port, the corresponding setting with doffer of said blanking port.
According to another embodiment of the utility model, a kind of automatic spot-welding device comprises that further said workbench is provided with warning lamp, and said rotating disc bottom is provided with sensor, and said sensor is connected with warning lamp.
Another embodiment according to the utility model; A kind of automatic spot-welding device comprises that further said workbench one side is provided with some switches; Said switch is connected with control device, and said switch comprises: start, stop, suddenly stopping, mash welder switch, Pressure gauge, adjusting pressuring knob.
The utlity model has following advantage:
(1) equipment adopts digitlization to control automatically, compares existing manufacturing process effect and can improve 30-80%, and can save manual work in a large number.
(2) owing to adopt high-speed, high precision stepper motor and high accuracy frock clamp, Japanese import THK guide rail has guaranteed the welding concentricity and the jail degree of connecing of two workpiece.
(3) owing to adopt highly sensitive Fibre Optical Sensor detection means, greatly reduce the substandard products percent defective in the manual spot welding.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the utility model is further specified.
Fig. 1 is the structural representation of the preferred embodiment of the utility model;
Fig. 2 is the structural representation of the utility model spot welding device;
Wherein: 1, workbench, 2, first vibrating disk, 3, second vibrating disk, 4, blanking device, 5, the suction device, 6, welder, 7, doffer, 8, rotating disc, 9, mould, 10, guide rail, 11, cylinder, 12, warning lamp, 13, blanking port.
The specific embodiment
Combine accompanying drawing and preferred embodiment that the utility model is done further detailed explanation now.These accompanying drawings are the sketch map of simplification, the basic structure of the utility model only is described in a schematic way, so it only show the formation relevant with the utility model.
A kind of automatic spot-welding device as shown in Figure 2; Comprise workbench 1, be provided with control device in the said workbench 1, workbench 1 is provided with vibrating disk and spot welding device; Said vibrating disk and spot welding device are connected with control device; Said vibrating disk comprises first vibrating disk 2, second vibrating disk 3, and said spot welding device comprises multiplex's circle of position rotating disc 8, guide rail 10, blanking device 4, suction device 5, welder 6, the doffer 7 that is fixed on the workbench 1, offers some moulds 9 on the said rotating disc 8; Said blanking device 4, suction device 5, welder 6, doffer 7 are corresponding with mould 9 successively; Said guide rail 10 is connected with doffer 7, and said first vibrating disk 2 is connected with blanking device 4, and said second vibrating disk 3 is connected with suction device 5.
Said multiplex's circle of position rotating disc 8 is four a stations circle rotating disc, offers four moulds 9 on the rotating disc 8, and said mould 9 evenly is arranged on around the rotating disc 8.
Be connected with cylinder 11 respectively on said rotating disc 8, rail plate 10, blanking device 4, suction device 5, welder 6, the doffer 7; Said cylinder 11 is connected with control device; Said workbench 1 one sides are provided with some switches; Said switch comprises: starts, stops, suddenly stopping, mash welder switch, Pressure gauge, adjusting pressuring knob, thus can be through regulating running of each each device of switch control.
Said guide rail 10 is a rail plate, and guide rail 10 is connected with doffer 7, thus control doffer 7 horizontal movement and move both vertically, make doffer 7 from mould 9, take out the workpiece that processes, put into the correspondence blanking port 13.
Said workbench 1 is provided with warning lamp 12, and said rotating disc 8 bottoms are provided with sensor, and said sensor is connected with warning lamp 12; When the machine normal operation, warning lamp 12 green lights are bright, can relievedly process; When sensor detects a certain device and produces fault; Warning lamp 12 red lights are bright, remind operating personnel's testing fixture, and the accident that prevents takes place.
The utility model operation principle is following: adds man-hour, connects single phase ac 220V power supply, and good earth, the logical source of the gas of going up; The assurance bleed pressure is opened the mash welder switch more than 0.5MPa, the voltage that the adjusting adjusting pressuring knob makes voltmeter has or not material, dust in the inspection station anchor clamps about 300V; Have then and clean out, open system switching, the equipment automatic clear is opened the vibrating disk switch; When guaranteeing the workpiece arrival position, operating point in the vibrating disk, press start button, equipment is started working.First vibrating disk 2 sorts workpiece automatically, sends into blanking device 4 then, through blanking device 4 workpiece is put into mould 9 corresponding on the rotating disc 8, rotating disc 8 rotations then; Make this mould 9 change suction device 5 belows over to, second vibrating disk 3 is through vibration, and the ability automatic screening goes out the right processing surface of workpiece, defective workpiece is fallen continue screening; Qualified workpiece is got in the suction device 5, and suction device 5 is put into below mould 9 with workpiece, and two workpiece are cooperated, rotating disc 8 rotations; Change mould 9 over to welder 6 belows, thereby two workpiece are welded, rotating disc 8 continues rotation; Mould 9 gets into doffer 7 belows, and doffer 7 takes out the product that processes, and rail plate 10 makes doffer move to blanking port 13 tops; The product that processes is fallen into blanking port 13, thereby accomplishes the processing of a workpiece, in 9 processing of a mould; Its excess-three mould 9 is also processed on other operations, and four moulds 9 operate simultaneously, and working (machining) efficiency is high.
Equipment is when operate as normal, and the staff is facilities for observation ruuning situation at any time, and the especially discharging of two vibrating disks because workpiece has burr, burr phenomena, is stuck in the vibrating disk discharging opening easily, forms discharging and has some setbacks, and the equipment that influences normally moves.
In the equipment operate as normal, like unexpected red alarm, equipment does not move; Following various situation is arranged: (1) disk is not placed on the station, or disk vibrating disk mouth gets stuck solution: when red light is reported to the police; Should press scram button immediately, on station, put disk, or mediation disk vibrating disk mouth; Revolving gets impatient stops button, presses start button and proceeds with one's work.(2) finished product after the spot welding is not taken away solution: report to the police when red light, should press scram button immediately, take finished product away, revolving gets impatient stops button, presses start button and proceeds with one's work.(3) suction nozzle is inhaled not material loading, solution: check atmospheric pressure, and too low like air pressure, then answer intensified pressure; Check whether suction nozzle damages, in this way, then more renew suction nozzle.
With above-mentioned desirable embodiment according to the utility model is enlightenment, and through above-mentioned description, the related work personnel can carry out various change and modification fully in the scope that does not depart from this utility model technological thought.The technical scope of this utility model is not limited to the content on the specification, must confirm its technical scope according to the claim scope.
Claims (7)
1. automatic spot-welding device; It is characterized in that: comprise workbench (1); Said workbench is provided with control device in (1); Workbench (1) is provided with vibrating disk and spot welding device, and said vibrating disk and spot welding device are connected with control device, and said vibrating disk comprises first vibrating disk (2), second vibrating disk (3); Said spot welding device comprises multiplex's circle of position rotating disc (8), guide rail (10), blanking device (4), suction device (5), welder (6), the doffer (7) that is fixed on the workbench (1); Offer some moulds (9) on the said rotating disc (8), said blanking device (4), suction device (5), welder (6), doffer (7) are corresponding with mould (9) successively, and said guide rail (10) is connected with doffer (7); Said first vibrating disk (2) is connected with blanking device (4), and said second vibrating disk (3) is connected with suction device (5).
2. a kind of automatic spot-welding device as claimed in claim 1; It is characterized in that: be connected with cylinder (11) respectively on said rotating disc (8), guide rail (10), blanking device (4), suction device (5), welder (6), the doffer (7), said cylinder (11) is connected with control device.
3. a kind of automatic spot-welding device as claimed in claim 1 is characterized in that: said guide rail (10) is a rail plate.
4. a kind of automatic spot-welding device as claimed in claim 1 is characterized in that: said multiplex's circle of position rotating disc (8) is four a stations circle rotating disc, and said mould (9) evenly is arranged on rotating disc (8) all around.
5. a kind of automatic spot-welding device as claimed in claim 1 is characterized in that: said workbench (1) is provided with blanking port (13), said blanking port (13) and the corresponding setting of doffer (7).
6. a kind of automatic spot-welding device as claimed in claim 1 is characterized in that: said workbench (1) is provided with warning lamp (12), and said rotating disc (8) bottom is provided with sensor, and said sensor is connected with warning lamp (12).
7. a kind of automatic spot-welding device as claimed in claim 1; It is characterized in that: said workbench (1) one side is provided with some switches; Said switch is connected with control device, and said switch comprises: start, stop, suddenly stopping, mash welder switch, Pressure gauge, adjusting pressuring knob.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201978780U CN202192366U (en) | 2011-06-14 | 2011-06-14 | Automatic spot welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201978780U CN202192366U (en) | 2011-06-14 | 2011-06-14 | Automatic spot welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202192366U true CN202192366U (en) | 2012-04-18 |
Family
ID=45947297
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201978780U Expired - Fee Related CN202192366U (en) | 2011-06-14 | 2011-06-14 | Automatic spot welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202192366U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103252592A (en) * | 2013-06-08 | 2013-08-21 | 平顶山市联立机电有限公司 | Automatic spot welding machine for welding capsule |
| CN104227213A (en) * | 2014-09-25 | 2014-12-24 | 苏州金鸿顺汽车部件有限公司 | Automatic spot welding equipment |
-
2011
- 2011-06-14 CN CN2011201978780U patent/CN202192366U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103252592A (en) * | 2013-06-08 | 2013-08-21 | 平顶山市联立机电有限公司 | Automatic spot welding machine for welding capsule |
| CN103252592B (en) * | 2013-06-08 | 2015-08-19 | 平顶山市联立机电有限公司 | A kind of stitch welding machine for welding bellows |
| CN104227213A (en) * | 2014-09-25 | 2014-12-24 | 苏州金鸿顺汽车部件有限公司 | Automatic spot welding equipment |
| CN104227213B (en) * | 2014-09-25 | 2016-04-27 | 苏州金鸿顺汽车部件股份有限公司 | Automatic spot welding equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120418 Termination date: 20120614 |