CN105666145B - A kind of wheel processing fully-automatic production system and its processing technology - Google Patents
A kind of wheel processing fully-automatic production system and its processing technology Download PDFInfo
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- CN105666145B CN105666145B CN201610119163.0A CN201610119163A CN105666145B CN 105666145 B CN105666145 B CN 105666145B CN 201610119163 A CN201610119163 A CN 201610119163A CN 105666145 B CN105666145 B CN 105666145B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
- B23Q7/043—Construction of the grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
- B23Q7/046—Handling workpieces or tools
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Abstract
The present invention relates to a kind of wheels to process fully-automatic production system, it is respectively provided with blank monitor station, valve port monitor station, the first lathe, detection case, the second lathe, bits blower, stomata detection device and third lathe around the surrounding of manipulator, blank monitor station is connected with feeding track, and position degree monitor station is connected with discharging track.The manipulator of the present invention, which can be used in automatic production line, has automatic processing of information and automatic control function, it is controlled and sensitivity, precision and the range of detection all have significant improvement, it can accurately ensure that the executing agency of machinery completes scheduled action according to the requirement of design by automatic control system, it is allowed to not influenced to realize optimum operation by machine operator's subjective factor, ensures best work quality and higher product qualification rate.
Description
Technical field
The present invention relates to wheel processing technique field, in particular to a kind of wheel processing fully-automatic production system and its processing
Technique.
Background technology
With the fast development of mechanical automation technology, mechanical automation production gradually replaces traditional artificial production,
Compared with traditional artificial production wheel, the product of automatic production line production has higher quality, can bring preferably
Social benefit and economic benefit, production capacity and work quality improve.With Social Development of China process, labour-intensive low side
Industry will lose competitive advantage, and more machinery equipments, automatic technology will come into factory floor instead of people, improve labour item
Part.
So automatic machining production line development and application is imperative, the development trend of wheel industry has been complied with.
Invention content
The purpose of the present invention is overcome it is above-mentioned in the prior art the shortcomings that, a kind of wheel processing fully-automatic production system is provided
System, it is intended in reducing staff labor intensity, improve processing technology, meet customer requirement, improve houses market competitiveness.
A kind of wheel processing fully-automatic production system, it is characterised in that：Including manipulator, blank monitor station, position degree inspection
Scaffold tower, feeding track, discharging track, the first lathe, detection case, the second lathe, bits blower, stomata detection device and third
Lathe, manipulator are mounted on the center of machining area, blank monitor station, position are respectively provided with around the surrounding of manipulator
Spend monitor station, the first lathe, detection case, the second lathe, bits blower, stomata detection device and third lathe, blank detection
Platform is connected with feeding track, and position degree monitor station is connected with discharging track.
Moreover, being surrounded with the whole process equipments of closing guardrail isolation, only feeding track in the periphery of machining area
Closing guardrail is passed through with discharging track.
Moreover, manipulator includes pedestal, turntable, level-one mechanical arm, steering base, secondary mechanical arm, secondary turntable, three-level machine
Tool arm, rotating chuck and fixture wheel are equipped with a vertical axial turntable in pedestal upper end, which passes through driving
Axis is hinged with one end of level-one mechanical arm, and the other end of the level-one mechanical arm cuts with scissors dress steering base lower part, the steering by drive shaft
Seat upper one end rotation adjusts the one end for being equipped with secondary mechanical arm, and the other end of the secondary mechanical arm is coaxially installed with two level and turns
Disk, one end of secondary turntable driving installation three-level mechanical arm, the other end of the three-level mechanical arm install rotating chuck, the rotation
Fixture wheel is installed on chuck；Main motor is installed on turntable, the other end is equipped with multiple driving electricity on steering base top
Machine.
Moreover, the fixture wheel is two-way fixture, fixture wheel includes fixed plate, slideway and clamp arm, in fixed plate
Portion is formed with the mounting hole for connecting rotating chuck, and fixed plate both ends are fixed with slideway respectively, and opposite drive is equipped on slideway
Two clamp arm are respectively separated in two clamp arm and are equipped with multiple protection pads.
Moreover, feeding track includes rack, upper layer track and lower layer's track, it is spaced above and below in rack and is fixed with upper layer
Track and lower layer's track, upper layer track is identical as the structure of lower layer's track, be by multiple drive roller sets being arranged in the same direction at.
Moreover, the specific steps are：
(1) blank feeding；Blank enters machining area by feeding track；
(2) blank detects；Workpiece is sent into blank monitor station by feeding track and is detected；
(3) OP1 is processed；After blank detects, manipulator takes out the workpiece on blank monitor station, is sent into the first lathe
Carry out machine preparatory processing；
(4) workpiece aluminium skimmings are cleared up；After the completion of first machine tooling, the fixture of manipulator takes out workpiece, and by workpiece turning
It is sent into bits blower to horizontal direction, mechanical hand-motion workpiece moves up and down in bits blower, meanwhile, in bits blower
The aluminium skimmings on airflow cleans workpiece that jet generates；
(5) workpiece is detected；Inspection center's bore dia and lid mouth depth successively detect qualified workpiece and enter process, no
Qualified workpiece is scrapped or is done over again；
(6) OP2 is processed；By the qualified workpiece of previous step detection by manipulator clamping, the second lathe is sent into traveling one
The precision of step is processed；
(7) position of valve port is detected；By detecting chucking lug edge opening, position of the confirmation valve port on workpiece circumference will
The equipment that position precise information transmits to a process；
(8) OP3 is processed；Workpiece by detecting position of valve port is sent into third lathe by manipulator, and third lathe is to workpiece
Valve port is carried out accurately to process；
(9) qualified detection, the workpiece that manipulator completes third machine tooling are sent into position degree monitor station, detect workpiece
The size of position degree, Gai Kou, valve port detects the discharging track that qualified workpiece is sent into finished product, detects unqualified workpiece and scrap
Processing；
(10) finished product discharges, and the qualified workpiece for completing processing is sent out by discharging track.
Moreover, (2) blank detection is by laser scanning inspection blank chucking lug acies face one week, by detection data to step
Analysis, it is final to confirm 3 points, this 3 flatness≤0.5mm, and this 3 points position is in circumference uniform distribution.
Moreover, step (5) detect workpiece the specific steps are：
Inspection center's bore dia, that detects qualification further carries out lid mouth depth detection, and detection is underproof to scrap processing,
And centre bore detection difference is compensated to the first lathe；
Lid mouth depth is detected, qualified workpiece is detected and is sent to the progress precision processing of the second lathe, and will need to compensate knife benefit
Numerical value is conveyed to the second lathe；Detect it is unqualified, recorded and be centrally placed waiting to lid mouth carry out mend knife processing.
The advantages and positive effects of the present invention are：
1, manipulator of the invention, which can be used in automatic production line, has automatic processing of information and automatic control function,
It is controlled and sensitivity, precision and the range of detection all have significant improvement, can be accurate by automatic control system
Ground ensures that the executing agency of machinery completes scheduled action according to the requirement of design, is allowed to not by machine operator's subjective factor
It influences, to realize optimum operation, to ensure best work quality and higher product qualification rate.
2, the present invention promotes safety in utilization and reliability, mechanical automation product generally all have automatic monitoring, alarm,
The functions such as automatic diagnosis, automatic protection.It during the work time, can be certainly when encountering the power failures such as overload, overvoltage, overcurrent, short circuit
It is dynamic to take safeguard measure, the person and equipment breakdown are avoided and reduced, the safety in utilization of equipment is significantly improved.
Specific implementation mode
Fig. 1 is the integral layout schematic diagram of the present invention；
Fig. 2 is the processing process figure of the present invention；
Fig. 3 is the structural schematic diagram of manipulator；
Fig. 4 is fixture wheel structural schematic diagram；
Fig. 5 is the upward view of Fig. 4；
Fig. 6 is feeding rail section structural schematic diagram；
Fig. 7 is blank characterization processes schematic diagram；
Fig. 8 is bits blower machining sketch chart；
Specific implementation mode
With reference to specific embodiment, the invention will be further described, and following embodiment is descriptive, is not limit
Qualitatively, protection scope of the present invention cannot be limited with this.
A kind of wheel processing fully-automatic production system, including manipulator 1, blank monitor station 2, position degree monitor station 3, feeding
Track 4, discharging track 5, the first lathe 6, detection case 7, the second lathe 8, bits blower 9, stomata detection device 10 and third
Lathe 11, manipulator are mounted on the center of machining area, blank monitor station, position are respectively provided with around the surrounding of manipulator
Degree of setting monitor station, the first lathe, detection case, the second lathe, bits blower, stomata detection device and third lathe, blank inspection
Scaffold tower is connected with feeding track, and position degree monitor station is connected with discharging track, and manipulator is six axis multiple degrees of freedom special manipulators,
It can transport and workpiece is carried out to fully-automatic production in machining area；
Specific layout is shown referring to attached drawing 1 by multiple authentication optimal layout, centered on manipulator, feeding track with
The end of discharging track is located at the same side of manipulator, the first larger lathe of volume, the second lathe and third lathe difference
It positioned at the other three side of manipulator and is arranged in a mutually vertical manner, the shape between the first lathe, the second lathe and third lathe
At angular position be placed with the detection case 7, bits blower 9 and stomata detection device 10 of small volume respectively.
Since whole process is not necessarily to manual intervention, the carrying of workpiece is realized by manipulator, and processing is realized by equipment, is examined
Survey then has special inspecting equipment realization, and shown in attached drawing 1, closing guardrail is surrounded with (in figure in the periphery of machining area
Non- label) the whole process equipments of isolation, only feeding track and discharging track, which pass through, closes guardrail, prevents personnel from entering processing district
Domain promotes production safety.
Manipulator includes pedestal 110, turntable 109, level-one mechanical arm 107, steering base 105, secondary mechanical arm 104, two level
Turntable 103, three-level mechanical arm 102, rotating chuck 101 and fixture wheel are equipped with a vertical axial turn in pedestal upper end
Disk, the turntable upper end are hinged with one end of level-one mechanical arm by drive shaft 106, and the other end of the level-one mechanical arm passes through driving
Axis hinge dress steering base lower part, steering base upper one end rotation adjust the one end for being equipped with secondary mechanical arm, the secondary mechanical arm
The other end be coaxially installed with secondary turntable, the secondary turntable driving installation three-level mechanical arm one end, the three-level mechanical arm
The other end installs rotating chuck 101, and fixture wheel is equipped on the rotating chuck；The offer of main motor 108 is installed on turntable
Driving force, on steering base top, the other end is equipped with multiple driving motors, controls each drive shaft respectively and is moved.
Fixture wheel can select specification according to wheel diameters, and fixture wheel shown in the present embodiment is two-way fixture, ginseng
See shown in attached drawing 4 to 5, fixture wheel includes fixed plate 12, slideway 14 and clamp arm 15, is formed in the middle part of fixed plate and turns for connecting
The mounting hole 13 of dynamic chuck, fixed plate both ends are fixed with slideway respectively, and driving installation on slideway relatively, there are two clamp arm, two folders
Arm clamping wheel is respectively separated in two clamp arm and is equipped with multiple protection pads 16 and prevents fixture from crushing wheel.
Shown in attached drawing 6, feeding track includes rack 402, upper layer track 401 and lower layer's track 403, in rack
Upper and lower interval is fixed with upper layer track and lower layer's track, and upper layer track is identical as the structure of lower layer's track, is by multiple in the same direction
The drive roller sets of setting are at upper layer track send blank to detection station, lower layer's track is waited for for placing for conveying blank
The workpiece done over again.
The fully automatic working method of above-mentioned production system, the specific steps are：
(1) blank feeding；Blank enters machining area by feeding track；
Feeding track is divided into bilayer, and upper layer track send blank to detection station, lower layer's track is used for for conveying blank
Place the workpiece for waiting for and doing over again；
(2) blank detects；Workpiece is sent into blank monitor station by feeding track and is detected；
Blank detection passes through laser scanning inspection blank chucking lug acies face one week, and detection data is analyzed, final to confirm
3 points, this 3 flatness≤0.5mm, and this 3 points position show blank characterization processes in circumference uniform distribution referring to attached drawing 7
Schematic diagram；
(3) OP1 is processed；After blank detects, manipulator takes out the workpiece on blank monitor station, is sent into the first lathe
Carry out machine preparatory processing；
First lathe uses the cutting numerical control machine tool of outsourcing, is not described in detail herein；
(4) workpiece aluminium skimmings are cleared up；After the completion of first machine tooling, the fixture of manipulator takes out workpiece, and by workpiece turning
It is sent into bits blower to horizontal direction, mechanical hand-motion workpiece moves up and down in bits blower, meanwhile, in bits blower
The aluminium skimmings on airflow cleans workpiece that jet generates；
(5) workpiece is detected；Inspection center's bore dia and lid mouth depth successively detect qualified workpiece and enter process, no
Qualified workpiece is scrapped or is done over again；
Inspection center's bore dia, that detects qualification further carries out lid mouth depth detection, and detection is underproof to scrap processing,
And centre bore detection difference is compensated to the first lathe；
Lid mouth depth is detected, qualified workpiece is detected and is sent to the progress precision processing of the second lathe, and will need to compensate knife benefit
Numerical value is conveyed to the second lathe；Detect it is unqualified, recorded and be centrally placed waiting to lid mouth carry out mend knife processing；Waiting is returned
The workpiece of work reaches certain amount and reaches, and when lower layer's track will be occupied by being typically set at workpiece, treats the workpiece done over again and is added
Work；
Blank track is double-layer track, and referring to attached drawing 6, the blank for completing lid mouth depth detection is put into blank track lower layer etc.
It waits for；
(6) OP2 is processed；By the qualified workpiece of previous step detection by manipulator clamping, the second lathe is sent into traveling one
The precision of step is processed；
Second lathe uses the cutting numerical control machine tool of outsourcing, is not described in detail herein；
(7) position of valve port is detected；By detecting chucking lug opening, position of the valve port on workpiece circumference is confirmed, by position
Set the equipment that precise information transmits to a process；
(8) OP3 is processed；Workpiece by detecting position of valve port is sent into third lathe by manipulator, and third lathe is to workpiece
Valve port is carried out accurately to process；
(9) qualified detection, the workpiece that manipulator completes third machine tooling are sent into position degree monitor station, detect workpiece
The size of position degree, Gai Kou, valve port detects the discharging track that qualified workpiece is sent into finished product, detects unqualified workpiece and scrap
Processing；
(10) finished product discharges, and the qualified workpiece for completing processing is sent out by discharging track.
It is met the requirements in processing machine, fixture, cutting efficiency.The bottleneck time is set as an engineering, the bottleneck time by
Process time and manipulator form product in the process all auxiliary movement times for influencing productive temp in a device, machinery
Hand is in all auxiliary movement time≤28 second for influencing productive temp of the process.
Although disclosing the embodiment of the present invention and attached drawing for the purpose of illustration, those skilled in the art can manage
Solution：Do not departing from the present invention and spirit and scope of the appended claims in, various substitutions, changes and modifications be all it is possible,
Therefore, the scope of the present invention is not limited to embodiment and attached drawing disclosure of that.
Claims (6)
1. a kind of wheel processes fully-automatic production system, it is characterised in that：Including manipulator, blank monitor station, position degree detection
Platform, feeding track, discharging track, the first lathe, detection case, the second lathe, bits blower, stomata detection device and third machine
Bed, manipulator are mounted on the center of machining area, blank monitor station, position degree are respectively provided with around the surrounding of manipulator
Monitor station, the first lathe, detection case, the second lathe, bits blower, stomata detection device and third lathe, blank monitor station
It is connected with feeding track, position degree monitor station is connected with discharging track；
The processing method of this system, the specific steps are：
(1) blank feeding；Blank enters machining area by feeding track；
(2) blank detects；Workpiece is sent into blank monitor station by feeding track and is detected；
(3) OP1 is processed；After blank detects, manipulator takes out the workpiece on blank monitor station, is sent into the first lathe and carries out
Machine preparatory processing；
(4) workpiece aluminium skimmings are cleared up；After the completion of first machine tooling, the fixture of manipulator takes out workpiece, and by workpiece turning to water
Square to be sent into bits blower in, mechanical hand-motion workpiece moves up and down in bits blower, meanwhile, the jet in bits blower
Aluminium skimmings on the airflow cleans workpiece of generation；
(5) workpiece is detected；Inspection center's bore dia and lid mouth depth successively detect qualified workpiece and enter process, unqualified
Workpiece scrapped or done over again；
Inspection center's bore dia, that detects qualification further carries out lid mouth depth detection, and detection is underproof to scrap processing, and will
Centre bore detection difference is compensated to the first lathe；
Lid mouth depth is detected, qualified workpiece is detected and is sent to the progress precision processing of the second lathe, and will need to compensate knife complement value
It is conveyed to the second lathe；Detect it is unqualified, recorded and be centrally placed waiting to lid mouth carry out mend knife processing；
(6) OP2 is processed；By the qualified workpiece of previous step detection by manipulator clamping, it is sent into the second lathe and carries out further
Precision is processed；
(7) position of valve port is detected；By detecting chucking lug edge opening, position of the valve port on workpiece circumference is confirmed, by position
The equipment that precise information transmits to a process；
(8) OP3 is processed；Workpiece by detecting position of valve port is sent into third lathe by manipulator, and third lathe carries out workpiece
Valve port is accurately processed；
(9) qualified detection, the workpiece that manipulator completes third machine tooling are sent into position degree monitor station, detect the position of workpiece
The size of degree, lid mouth, valve port detects the discharging track that qualified workpiece is sent into finished product, detects unqualified workpiece and scrap processing；
(10) finished product discharges, and the qualified workpiece for completing processing is sent out by discharging track.
2. wheel according to claim 1 processes fully-automatic production system, it is characterised in that：In the peripheral ring of machining area
The whole process equipments of closing guardrail isolation are provided around, only feeding track and discharging track passes through closing guardrail.
3. wheel according to claim 1 processes fully-automatic production system, it is characterised in that：Manipulator includes pedestal, turns
Disk, level-one mechanical arm, steering base, secondary mechanical arm, secondary turntable, three-level mechanical arm, rotating chuck and fixture wheel, in base
Seat upper end is equipped with a vertical axial turntable, which is hinged with one end of level-one mechanical arm by drive shaft, this one
The other end of grade mechanical arm cuts with scissors dress steering base lower part by drive shaft, and steering base upper one end rotation, which is adjusted, is equipped with two level machine
The other end of one end of tool arm, the secondary mechanical arm is coaxially installed with secondary turntable, secondary turntable driving installation three-level machinery
The other end of one end of arm, the three-level mechanical arm installs rotating chuck, and fixture wheel is equipped on the rotating chuck；On turntable
Main motor is installed, the other end is equipped with multiple driving motors on steering base top.
4. wheel according to claim 3 processes fully-automatic production system, it is characterised in that：The fixture wheel is two-way
Fixture, fixture wheel include fixed plate, slideway and clamp arm, and the mounting hole for connecting rotating chuck is formed in the middle part of fixed plate,
Fixed plate both ends are fixed with slideway respectively, drive clamp arm there are two installations on slideway relatively, installation is respectively separated in two clamp arm
There are multiple protection pads.
5. wheel according to claim 1 processes fully-automatic production system, it is characterised in that：Feeding track include rack,
Upper layer track and lower layer's track are spaced in rack and are fixed with upper layer track and lower layer's track above and below, upper layer track and lower layer track
The structure in road is identical, be by multiple drive roller sets being arranged in the same direction at.
6. wheel according to claim 1 processes fully-automatic production system, it is characterised in that：(2) blank detection is logical to step
Laser scanning inspection blank chucking lug acies face one week is crossed, detection data is analyzed, final 3 points of confirmation, this 3 flatnesses≤
0.5mm, and this 3 points position is in circumference uniform distribution.
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| CN201610119163.0A CN105666145B (en) | 2016-03-03 | 2016-03-03 | A kind of wheel processing fully-automatic production system and its processing technology |
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| CN105666145B true CN105666145B (en) | 2018-07-27 |
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Application publication date: 20160615 Assignee: BAODING LIZHONG DONG'AN LIGHT ALLOY PARTS CO.,LTD. Assignor: BAODING LIZHONG WHEEL MANUFACTURING Co.,Ltd. Contract record no.: X2023990000004 Denomination of invention: A fully automatic production system for wheel processing and its processing technology Granted publication date: 20180727 License type: Common License Record date: 20230112 |
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Denomination of invention: A fully automatic production system for wheel processing and its processing technology Effective date of registration: 20230118 Granted publication date: 20180727 Pledgee: Bank of Communications Ltd Baoding branch Pledgor: BAODING LIZHONG WHEEL MANUFACTURING Co.,Ltd. Registration number: Y2023980031635 |
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