CN202174078U - Mill-housing cleaning machine - Google Patents
Mill-housing cleaning machine Download PDFInfo
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- CN202174078U CN202174078U CN2011200328268U CN201120032826U CN202174078U CN 202174078 U CN202174078 U CN 202174078U CN 2011200328268 U CN2011200328268 U CN 2011200328268U CN 201120032826 U CN201120032826 U CN 201120032826U CN 202174078 U CN202174078 U CN 202174078U
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- cleaning case
- pump
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Abstract
The utility model relates to a mill-housing cleaning machine which comprise a host, a cleaning system, an electric control system and a hydraulic system; the host comprises a solution box, a cleaning box and a deposition box; the deposition box is arranged at the right side of the bottom of the cleaning box and is connected with the solution box through a pipeline; the cleaning system comprises a centrifugal multi-stage pump, a manual cleaning pump, a rotating sprayer body assembly and vertical spraying rod assemblies; the manual cleaning pump is connected with a spray gun and the solution box respectively through a high-pressure hose; the vertical spraying rod assemblies are fixed on the side wall of the cleaning box; the electric control box comprises an electric control cabinet, an electric ball valve and an air inflow electromagnetic valve; and the hydraulic system comprises a pushing hydraulic cylinder, a hydraulic pump station and a sprayer swing oil cylinder. The mill-housing cleaning machine has the beneficial effects that the central rotating sprayer body assembly can move back and forth during the cleaning, the vertical spraying rod assemblies at the three sides can be driven by the sprayer swing oil cylinder to swing, the cleaning scope is wide, and the loss of cleaning liquid can be reduced while the cleaning effect is improved effectively due to the addition of the deposition box.
Description
Technical field
The utility model relates to a kind of rolling-mill housing cleaning machine.
Background technology
The frame cleaning machine is the special equipment that the cleaning for the rolling-mill housing on wire rod, bar, steel pipe, the steel rolling production-line designs, and also can be used for the cleaning of other same categories of device.This type through digestion, absorb the advanced technology of external like product, form with actual conditions are well-designed according to domestic production demand, be widely used in national each big metallurgy industry.Cleaning machine has adopted frame to send the cleaning case location to by dolly, and sprayer body whirligig or mobile device (also rotatable, locomotive function is realized simultaneously) are installed in the cleaning case top, and three side spray bars are utilized electronic oil cylinder swing, and three-dimensional big flow cleans.Because nozzle quantity is many, arrange evenly, enlarged the cleaning jet face, improved the hitting power of spraying current, thereby cleaning performance is good.It is a kind of cost-effective production auxiliary equipment.But there is following defective in the like product operating position of domestic market at present: do not have center sprayer body rotation or mobile device when 1, cleaning; 2 adopt the gear conveying workpieces, and noise is big, and is perishable; 3, the side spray bars is fixing can not swing, and cleaning has the dead angle; 4, cleansing medium does not circulate, cleans the cost height; 5, investment is big, and cleaning performance is poor.
The utility model content
The purpose of the utility model provides a kind of rolling-mill housing cleaning machine, removes inside and outside greasy dirt, iron filings and other foreign material on the various rolling-mill housing effectively; Have compact conformation, minimizing rolling-mill housing and bearing loss, energy-conserving and environment-protective, cleaning efficiency height, handling safety, easy to maintenance, reduce labour intensity, to overcome the above-mentioned deficiency that present prior art exists.
The purpose of the utility model is to realize through following technical scheme:
A kind of rolling-mill housing cleaning machine comprises main frame, purging system, electric-control system and hydraulic system;
Said main frame comprises that liquor box, cleaning case and sediment box constitute; The bottom of cleaning case is provided with guide rail, and travelling car is installed on the guide rail, and the top of cleaning case is provided with exhaust system; The sidewall of cleaning case is provided with form, and the end face place of keeping to the side of cleaning case is provided with lighting window, and the window of showing up is provided with illuminating lamp; The top of cleaning case is provided with the branch overflow pipe, and the right side of cleaning case bottom is provided with sediment box, and the inside of sediment box is provided with filter frame; Sediment box is connected with liquor box through pipeline, on the described pipeline magnetic filter is installed, and is respectively equipped with temperature controller and bimetallic thermometer on two inwalls about liquor box; The inside of liquor box is provided with heating tube; The outer wall of liquor box and corresponding section, heating tube position are provided with liquid level gauge, and the sidewall of liquor box connects dredge pump and gate valve, and gate valve is connected with centrifugal multistage pump multiple centrifugal pump;
Purging system is by centrifugal multistage pump multiple centrifugal pump, manual scavenging pump, rotary nozzle body assembly and perpendicular spray bars assembly; Centrifugal multistage pump multiple centrifugal pump is connected respectively with liquor box with spray bars through pressure duct; Manually scavenging pump connects spray gun and liquor box respectively through high-pressure hose, a side of spray gun fixed guide, and rotary nozzle body assembly is fixed in the top of cleaning case; Perpendicular spray bars assembly is fixed on the sidewall of cleaning case, even distribution several oscillating actuation mechanism on the perpendicular spray bars assembly;
Said rotary nozzle body assembly comprises the worm reduction gear and first spray bars, and worm reduction gear is fixed on the base, and worm reduction gear is connected with rotating shaft through shaft coupling; The middle part of rotating shaft is provided with bearing block, is provided with compacting ring between bearing block and the rotating shaft, and a side at rotating shaft middle part is installed inlet union; Bearing block is fixed in base inside, is provided with collar between the top of bearing block and the shaft coupling, is provided with single-row radial ball bearing between collar and the rotating shaft; The bottom of said rotating shaft is equipped with first spray bars; First nozzle is installed on first spray bars, and the end of first nozzle is provided with screw plug, and the bottom of first nozzle is the some sprayer bodies of distribution evenly;
Said perpendicular spray bars assembly comprises second spray bars and connecting rod; Some second nozzles evenly distribute on second spray bars; The top of second spray bars is connected with connecting rod, is evenly distributed with some connectors on the connecting rod, and connector is fixed through bearing pin; The middle part of connecting rod is connected with slave arm through actuating arm, and slave arm is connected with the shower nozzle oscillating oil cylinder;
Electric-control system comprises electrical control cubicles, electrical ball valve and air inlet magnetic valve; Electrical control cubicles is connected with main frame, purging system and hydraulic system respectively through circuit; Electrical ball valve is connected with sediment box and liquor box respectively through pipeline, and the air inlet magnetic valve is fixed on the lateral wall of cleaning case;
Hydraulic system comprises PF cylinder pressure, hydraulic power unit and shower nozzle oscillating oil cylinder, and the PF cylinder pressure is fixed in the end of guide rail, and pumping plant is connected with the shower nozzle oscillating oil cylinder with the PF cylinder pressure respectively through pipeline, and the shower nozzle oscillating oil cylinder is connected with perpendicular spray bars assembly.
The beneficial effect of the utility model is:
When 1, cleaning, rotary nozzle body assembly rotation in center can move around, and the perpendicular spray bars assembly of three sides drives at the shower nozzle oscillating oil cylinder does swing state, and clean range is wide, does not have the dead angle basically.
2, adopt centrifugal pump of horizontal axis, the pressure of 2.5MPa is provided, 50M
3Flow, the pressure high flow capacity is big, and scavenging period is short, and cleaning performance is good.
3, increase sediment box, reduce the loss of cleaning fluid when effectively improving cleaning performance, convenient operating maintenance reduces cost.
4, the workpiece turnover is carried out by electronic oil cylinder, reduces labour intensity.
5, is furnished with watch window, illumination, warning device, servicing units such as exhaust blower.
6, manual scavenging pump is mainly used in the additional clean that frame is cleaned small amount of residual dead angle, back automatically.
Description of drawings
According to accompanying drawing the utility model is done further explain below.
Fig. 1 is the vertical view of the described rolling-mill housing cleaning machine of the utility model embodiment;
Fig. 2 is the front view of the described rolling-mill housing cleaning machine of the utility model embodiment;
Fig. 3 is the rearview of the described rolling-mill housing cleaning machine of the utility model embodiment;
Fig. 4 is the structural representation of rotary nozzle body assembly in the described rolling-mill housing cleaning machine of the utility model embodiment;
Fig. 5 is the structural representation of perpendicular spray bars assembly in the described rolling-mill housing cleaning machine of the utility model embodiment;
Fig. 6 is the A side structure sketch map of perpendicular spray bars assembly in the described rolling-mill housing cleaning machine of the utility model embodiment;
Fig. 7 is the structural representation of electrical control cubicles in the described rolling-mill housing cleaning machine of the utility model embodiment.
Among the figure:
1, liquor box; 2, cleaning case; 3, sediment box; 4, guide rail; 5, travelling car; 6, exhaust system; 7, form; 8, lighting window; 9, illuminating lamp; 10, divide overflow pipe; 11, filter frame; 12, magnetic filter; 13, temperature controller; 14, bimetallic thermometer; 15, heating tube; 16, liquid level gauge; 17, dredge pump; 18, gate valve; 19, centrifugal multistage pump multiple centrifugal pump; 20, manual scavenging pump; 21, rotary nozzle body assembly; 22, perpendicular spray bars assembly; 23, high-pressure hose; 24, spray gun; 25, swing mechanism; 26, worm reduction gear; 27, single-row radial ball bearing; 28, base; 29, shaft coupling; 30, rotating shaft; 31, bearing block; 32, compacting ring; 33, inlet union; 34, collar; 35, first spray bars; 36, first nozzle; 37, screw plug; 38, sprayer body; 39, second spray bars; 40, connecting rod; 41, second nozzle; 42, connector; 43, bearing pin; 44, actuating arm; 45, slave arm; 46, shower nozzle oscillating oil cylinder; 47, electrical control cubicles; 48, electrical ball valve; 49, air inlet magnetic valve; 50, PF cylinder pressure; 51, hydraulic power unit.
The specific embodiment
Shown in Fig. 1-7, the described a kind of rolling-mill housing cleaning machine of the utility model embodiment comprises main frame, purging system, electric-control system and hydraulic system;
Said main frame comprises liquor box 1, cleaning case 2 and sediment box 3; The bottom of cleaning case 2 is provided with guide rail 4, and travelling car 5 is installed on the guide rail 4, and the top of cleaning case 2 is provided with exhaust system 6; The sidewall of cleaning case 2 is provided with form 7, and the end face place of keeping to the side of cleaning case 2 is provided with lighting window 8, and the window 8 of showing up is provided with illuminating lamp 9; The top of cleaning case 2 is provided with branch overflow pipe 10, and the right side of cleaning case 2 bottoms is provided with sediment box 3, and the inside of sediment box 3 is provided with filter frame 11; Sediment box 3 is connected with liquor box 1 through pipeline, and magnetic filter 12 is installed on the described pipeline, is respectively equipped with temperature controller 13 and bimetallic thermometer 14 on two inwalls about liquor box 1; The inside of liquor box 1 is provided with heating tube 15; The outer wall of liquor box 1 and corresponding section, heating tube 15 position are provided with liquid level gauge 16, and the sidewall of liquor box 1 connects dredge pump 17 and gate valve 18, and gate valve 18 is connected with centrifugal multistage pump multiple centrifugal pump 19;
Purging system comprises centrifugal multistage pump multiple centrifugal pump 19, manual scavenging pump 20, rotary nozzle body assembly 21 and perpendicular spray bars assembly 22; Centrifugal multistage pump multiple centrifugal pump 19 is connected respectively with liquor box 1 with spray bars 22 through pressure duct; Manually scavenging pump 20 connects spray gun 24 and liquor box 1 respectively through high-pressure hose 23; One side of spray gun 24 fixed guides 4; Rotary nozzle body assembly 21 is fixed in the top of cleaning case 2, and perpendicular spray bars assembly 22 is fixed on the sidewall of cleaning case 2, even distribution several oscillating actuation mechanism 25 on the perpendicular spray bars assembly 22;
Said rotary nozzle body assembly 21 comprises the worm reduction gear 26 and first spray bars 35, and worm reduction gear 26 is fixed on the base 28, and worm reduction gear 26 is connected with rotating shaft 30 through shaft coupling 29; The middle part of rotating shaft 30 is provided with bearing block 31; Be provided with compacting ring 32 between bearing block 31 and the rotating shaft 30, a side at rotating shaft 30 middle parts is installed inlet union 33, and bearing block 31 is fixed in base 28 inside; Be provided with collar 34 between the top of bearing block 31 and the shaft coupling 29; Be provided with single-row radial ball bearing 27 between collar 34 and the rotating shaft 30, the bottom of said rotating shaft 30 is equipped with on first spray bars, 35, the first spray bars 35 first nozzle 36 is installed; The end of first nozzle 36 is provided with the even some sprayer bodies 38 that distribute in bottom of screw plug 37, the first nozzles 36;
Said perpendicular spray bars assembly 22 comprises second spray bars 39 and connecting rod 40; Some second nozzles 41 evenly distribute on second spray bars 39; The top of second spray bars 39 is connected with connecting rod 40, is evenly distributed with some connectors 42 on the connecting rod 40, and connector 42 is fixing through bearing pin 43; The middle part of connecting rod 40 is connected with slave arm 45 through actuating arm 44, and slave arm 45 is connected with shower nozzle oscillating oil cylinder 46;
Electric-control system comprises electrical control cubicles 47, electrical ball valve 48 and air inlet magnetic valve 49; Electrical control cubicles 47 is connected with main frame, purging system and hydraulic system respectively through circuit; Electrical ball valve 48 is connected with sediment box 3 and liquor box 1 respectively through pipeline, and air inlet magnetic valve 49 is fixed on the lateral wall of cleaning case 2;
Hydraulic system comprises PF cylinder pressure 50, hydraulic power unit 51 and shower nozzle oscillating oil cylinder 46; PF cylinder pressure 50 is fixed in the end of guide rail 4; Hydraulic power unit 51 connects 46 with PF cylinder pressure 50 and shower nozzle oscillating oil cylinder respectively through pipeline and connects, and shower nozzle oscillating oil cylinder 46 is connected with perpendicular spray bars assembly 22.
The cleaning process flow of the utility model is divided into manually and automatic two kinds of working methods:
When adopting manual mode; Travelling car 5 turnover and rotary nozzle body assembly 21 etc.; Controlled by pairing control button separately on the electrical control cubicles 47 respectively, this kind working method is applicable to test-run a machine adjustment and carries out single step work, selects automatic working method when carrying out formal cleaning for use.
Automatically the cleaning flow process is following: earlier rotary switch on the electrical control cubicles 47 is threaded to manually, starts hydraulic power unit 51, by " feeding " button on the electrical control cubicles 47; PF cylinder pressure 50 will load the rolling-mill housing travelling car 5 that need to clean and push cleaning case and fix with latch; Manually shut up the door carefully, then rotary switch is threaded to automated manner, press " work " the button on the electrical control cubicles 47; Then clean whole process flow and automatically perform, the flow process that cleaning machine cleans automatically is following:
Close the door → by the rotation of " work " button → centrifugal multistage pump multiple centrifugal pump 19 unlatching → rotary nozzle body assemblies 21 or move the perpendicular spray bars assembly 22 of → three sides and swing → clean → finish → open the door → with rotary switch to manual mode → startup hydraulic power unit 51 by " discharging " button, the travelling car 5 of loader frame is withdrawed from cleaning case 2.
No matter be at the manual work state or in automatic mode, when pressing scram button, the utility model just quits work.Cleaning will in time be closed general supply after finishing.Cleaning fluid can directly add from sediment box 3.
Through after the long-term work; The cleaning fluid retrogradation is dirty, needs to change, and can open dredge pump (must earlier manually-operated gate be opened) this moment; Dirty liquid is discharged; With clean cleaning fluid cleaning case is rinsed well, added new cleaning fluid, the height that cleans liquid level should remain on through in the visible scope of liquid level gauge 16.If liquid level is not enough, then cleaning machine can't be opened.
When carrying out cleaning, should clear up the impurity that is deposited on the filter frame 11 at any time, in order to avoid stop up.Just can filter frame 11 be released in the sediment box and outwell foul.In the heating process of cleaning fluid; On electrical control cubicles 47 panels electrically heated start button, stop button and measuring instrument are arranged; When needing heating; At first on measuring instrument, set the temperature of cleaning fluid, press the heating starting button then and get final product, cleaning fluid is controlled in the range of set temperature automatically in cleaning process.Temperature adopts the second class protection device.
Claims (5)
1. a rolling-mill housing cleaning machine comprises main frame, purging system, electric-control system and hydraulic system, it is characterized in that: said main frame comprises liquor box (1), cleaning case (2) and sediment box (3); The bottom of cleaning case (2) is provided with guide rail (4); Travelling car (5) is installed on the guide rail (4); The top of cleaning case (2) is provided with branch overflow pipe (10), and the right side of cleaning case (2) bottom is provided with sediment box (3), and the inside of sediment box (3) is provided with filter frame (11); Sediment box (3) is connected with liquor box (1) through pipeline, and magnetic filter (12) is installed on the described pipeline; Said purging system comprises centrifugal multistage pump multiple centrifugal pump (19), manual scavenging pump (20), rotary nozzle body assembly (21) and perpendicular spray bars assembly (22); Centrifugal multistage pump multiple centrifugal pump (19) is connected respectively with liquor box (1) with spray bars (22) through pressure duct; Manually scavenging pump (20) connects spray gun (24) and liquor box (1) respectively through high-pressure hose (23); One side of spray gun (24) fixed guide (4); Rotary nozzle body assembly (21) is fixed in the top of cleaning case (2), and perpendicular spray bars assembly (22) is fixed on the sidewall of cleaning case (2), and perpendicular spray bars assembly (22) is gone up even distribution several oscillating actuation mechanism (25); Said electric-control system comprises electrical control cubicles (47), electrical ball valve (48) and air inlet magnetic valve (49); Electrical control cubicles (47) is connected with said main frame, said purging system and said hydraulic system respectively through circuit; Electrical ball valve (48) is connected with liquor box (1) with sediment box (3) respectively through pipeline, and air inlet magnetic valve (49) is fixed on the lateral wall of cleaning case (2); Said hydraulic system comprises that PF cylinder pressure (50), hydraulic power unit (51) and shower nozzle oscillating oil cylinder (46) constitute; PF cylinder pressure (50) is fixed in the end of guide rail (4); Hydraulic power unit (51) connects (46) with PF cylinder pressure (50) and shower nozzle oscillating oil cylinder respectively through pipeline and connects, and shower nozzle oscillating oil cylinder (46) is connected with perpendicular spray bars assembly (22).
2. rolling-mill housing cleaning machine according to claim 1; It is characterized in that: the top of cleaning case (2) is provided with exhaust system (6); The sidewall of cleaning case (2) is provided with form (7), and the end face place of keeping to the side of cleaning case (2) is provided with lighting window (8), and the window of showing up (8) is provided with illuminating lamp (9).
3. rolling-mill housing cleaning machine according to claim 1; It is characterized in that: be respectively equipped with temperature controller (13) and bimetallic thermometer (14) on two inwalls about liquor box (1); The inside of liquor box (1) is provided with heating tube (15); The outer wall of liquor box (1) and heating tube (15) corresponding section, position are provided with liquid level gauge (16), and the sidewall of liquor box (1) connects dredge pump (17) and gate valve (18), and gate valve (18) is connected with centrifugal multistage pump multiple centrifugal pump (19).
4. rolling-mill housing cleaning machine according to claim 1; It is characterized in that: rotary nozzle body assembly (21) comprises worm reduction gear (26) and first spray bars (5), and worm reduction gear (26) is fixed on the base (28), and worm reduction gear (26) is connected with rotating shaft (30) through shaft coupling (29); The middle part of rotating shaft (30) is provided with bearing block (31); Be provided with compacting ring (32) between bearing block (31) and the rotating shaft (30), a side at rotating shaft (30) middle part is installed inlet union (33), and bearing block (31) is fixed in base (28) inside; Be provided with collar (34) between the top of bearing block (31) and the shaft coupling (29); Be provided with single-row radial ball bearing (27) between collar (34) and the rotating shaft (30), the bottom of said rotating shaft (30) is equipped with first spray bars (35), and first nozzle (36) is installed on first spray bars (35); The end of first nozzle (36) is provided with screw plug (37), and the bottom of first nozzle (36) is distribution some sprayer bodies (38) evenly.
5. according to each described rolling-mill housing cleaning machine of claim 1-4; It is characterized in that: perpendicular spray bars assembly (22) comprises that second spray bars (39) and connecting rod (40) constitute; Second spray bars (39) goes up some second nozzles (41) that evenly distribute; The top of second spray bars (39) is connected with connecting rod (40), is evenly distributed with some connectors (42) on the connecting rod (40), and connector (42) is fixing through bearing pin (43); The middle part of connecting rod (40) is connected with slave arm (45) through actuating arm (44), and slave arm (45) is connected with shower nozzle oscillating oil cylinder (46).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200328268U CN202174078U (en) | 2011-01-31 | 2011-01-31 | Mill-housing cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200328268U CN202174078U (en) | 2011-01-31 | 2011-01-31 | Mill-housing cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202174078U true CN202174078U (en) | 2012-03-28 |
Family
ID=45863988
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200328268U Expired - Fee Related CN202174078U (en) | 2011-01-31 | 2011-01-31 | Mill-housing cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202174078U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103008274A (en) * | 2012-11-30 | 2013-04-03 | 安徽宝辉清洗设备制造有限公司 | Cylinder part cleaning machine |
| CN104588346A (en) * | 2013-11-01 | 2015-05-06 | 谭建忠 | Swing cleaning technology |
| CN106423976A (en) * | 2016-12-08 | 2017-02-22 | 任长英 | Automatic cleaning machine |
| CN108212845A (en) * | 2018-01-10 | 2018-06-29 | 侯如升 | A kind of chemical fibre nylon production cleaning device easy to repair |
-
2011
- 2011-01-31 CN CN2011200328268U patent/CN202174078U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103008274A (en) * | 2012-11-30 | 2013-04-03 | 安徽宝辉清洗设备制造有限公司 | Cylinder part cleaning machine |
| CN103008274B (en) * | 2012-11-30 | 2015-02-04 | 安徽宝辉清洗设备制造有限公司 | Cylinder part cleaning machine |
| CN104588346A (en) * | 2013-11-01 | 2015-05-06 | 谭建忠 | Swing cleaning technology |
| CN106423976A (en) * | 2016-12-08 | 2017-02-22 | 任长英 | Automatic cleaning machine |
| CN108212845A (en) * | 2018-01-10 | 2018-06-29 | 侯如升 | A kind of chemical fibre nylon production cleaning device easy to repair |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120328 Termination date: 20180131 |