CN202048970U - Multifunctional combined foundation-pit-free continuous rail weighing device - Google Patents
Multifunctional combined foundation-pit-free continuous rail weighing device Download PDFInfo
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- CN202048970U CN202048970U CN2011200824234U CN201120082423U CN202048970U CN 202048970 U CN202048970 U CN 202048970U CN 2011200824234 U CN2011200824234 U CN 2011200824234U CN 201120082423 U CN201120082423 U CN 201120082423U CN 202048970 U CN202048970 U CN 202048970U
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- rail
- sensor
- weighing
- shear strain
- strain formula
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Abstract
The utility model relates to a multifunctional combined foundation-pit-free continuous rail weighing device with the advantages that the weighing is accurate, and the equipment investment is saved. The weighing device comprises rail pad type sensors, wherein a plurality of rail pad type sensors (2) are padded under a steel rail section arranged between two rail sleepers (4) of the rail, a shear strain sensor (1-1) is arranged on a steel rail web arranged between each rail sleeper of the two rail sleepers and the rail pad type sensor adjacent to the rail sleeper, and shear strain sensors (1-2 and 1-3) are arranged on steel rail webs arranged between the two rail pad type sensors. The multifunctional combined foundation-pit-free continuous rail weighing device is suitable for being used for weighing vehicle rails.
Description
Technical field
The utility model relates to uses the device, particularly track meausring apparatus that character that resistance changes with amount of force is come metering power or stress.
Background technology
Constantly rail track weighing device is compared with disconnected rail type track weighing device, and it is low to have cost, short construction period, characteristics such as stability in use, reliability and high safety.The existing main rail cushion of continuous rail track weighing device sensor, filling type sensor and clamping touch sensor, filling type sensor and clamping touch sensor can be described as shear strain formula sensor.Rail cushion sensor is that the form with sleeper replaces regular sleeper between two regular sleepers of the alternate distance of track section, be encased inside below the rail, its quantity is decided according to the actual requirements, as many as is several, tens, few to one, two, when wheel from the rail through out-of-date, its weight directly affacts on the sensor by rail, realizes Weighing.This device is owing to exist the zone of transition of weighing-non-weighing to influence weighing precision at the Weighing Area two ends.Shear strain formula sensor is installed on (the filling type sensor is installed on the mounting hole that web is reserved) near the rail web central core, when wheel from the rail through out-of-date, rail is subjected to heavily to produce deformation, its Stress Transfer realizes Weighing to sensor.The major defect of this device is that the weighing zone is short, thereby influences weighing precision.
Rail cushion sensor and shear strain formula sensor groups are lumped together, constitute the continuous rail track of combined type weighing device, can overcome both and use the low problem of lacking of institute's weighing precision that produces separately with the weighing district.What the previous CN2398620Y of the inventor announced is exactly this weighing device.
It is several that the track meausring apparatus is divided into wheel shaft metering, bogie metering and car load metering by the integral body of Weighing body and local metering.Adjacent forward and backward two axles constitutes bogie, constitutes car load with forward and backward two bogies of car.So adjacent forward and backward two axles metering can be combined into the bogie metering when weighing is handled, be combined into the car load metering with the forward and backward two bogies metering of car.But the common error of result that is combined into whole metering by part metering is bigger, otherwise it is also big that the integral body metering is split as local metering resultant error.The present track meausring apparatus of using, its weighing mode (weighing function) all is single, i.e. and the heavy and bogie of wheel shaft that can not detect of car load metering weighs, and vice versa.
Summary of the invention
It is single at wheel shaft metering, bogie metering or car load metering upper type that the utility model will solve the current track meausring apparatus, can not one equipment simultaneously or have both multiple metering method, cause big, the problems such as metrological operation is complicated, equipment cost height of error in dipping, the continuous rail track of a kind of multifunction combined no foundation ditch of the present utility model meausring apparatus is provided for this reason, this track meausring apparatus has wheel shaft weighing, bogie weighing and car load weighing function concurrently, metrological operation is convenient, the metering resultant error is little, and equipment investment cost is low.
For addressing the above problem, the technical solution adopted in the utility model is to be provided with rail cushion sensor, its special character is that pad is provided with some described rail cushion sensors below the rail section between alternate two sleepers of track, rail web between each sleeper of two sleepers rail cushion sensor adjacent with this sleeper is provided with shear strain formula sensor, also is provided with shear strain formula sensor on the rail web between the two described rail cushion sensors.
The formula of shear strain described in the utility model sensor can be the filling type sensor, also can be to clamp touch sensor.
Described filling type sensor is known.No. 201020256600.1 utility model patent instructionss of the ZL that described clamping touch sensor is the applicant are disclosed.
Some rail cushion sensors described in the utility model can be directly installed on all kinds of shaped steel plane, the pre-buried steel backing plate of concrete ground beam, the steel framework platform (rigid frame scale body) by mounting seat, again the whole piece rail is fixed on the rail cushion sensor by Ministry of Railways's standard method, spreads the vibration damping rubber cushion for what reduce that vibration can be at the rail cushion sensor and the rail flange of rail.Some rail cushion sensors form a weighing-up wave induction zone.When external force (wheel wheel load) affacts on each sensor by rail, form the stressed weighing-rail of many fulcrums, sensor just produces an output signal that is directly proportional with external force.Can increase and decrease the quantity of rail cushion sensor easily according to actual needs, to prolong or to shorten effective weighing district.
Rail web between each sleeper of the utility model two sleepers rail cushion sensor adjacent with this sleeper is provided with shear strain formula sensor, be respectively to be provided with shear strain formula sensor on the rail web between whole rail cushions sections of sensors two ends and the sleeper, shear strain formula sensor can be the filling type sensor, also can be to clamp touch sensor, it is installed near the rail web central core, play the effect of compensation rail cushion sensor signal, also play the effect of isolating external force simultaneously.
Respectively be provided with the shear strain formula sensor on the rail web of the utility model between whole rail cushions sections of sensors two ends and sleeper, on the rail web between the two described rail cushion sensors, also be provided with shear strain formula sensor, promptly call the turn between the two rail cushion sensors of a desired area and also be provided with shear strain formula sensor on the rail web with respect to the end, the effect of its same compensation rail cushion sensor signal, just the position in weighing district is different with length.
The utility model since below the rail section between alternate two sleepers of track pad be provided with some rail cushion sensors, rail web between each sleeper of two sleepers rail cushion sensor adjacent with this sleeper is provided with shear strain formula sensor, rail web between the two described rail cushion sensors is provided with shear strain formula sensor, so on the basis that can remedy single rail cushion sensor or single shear strain formula sensor signal errors, can also overcome defective whole and local weighing function singleness, be that the utility model is with the car load weighing, the function of bogie weighing and wheel shaft weighing, accomplish that weighing is convenient, accurate measurement, equipment cost is low on the whole.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is a rail cushion sensors sides synoptic diagram in the utility model;
Fig. 3 is Fig. 2 vertical view;
Fig. 4 is a rail cushion sensor installment state synoptic diagram;
Fig. 5 clamps touch sensor installment state synoptic diagram in the utility model;
Fig. 6 clamps the touch sensor structural representation;
Fig. 7 clamps touch sensor part-structure synoptic diagram;
Fig. 8 is the utility model car load view of weighing;
Fig. 9 is the utility model bogie of car view of weighing;
Figure 10 is the utility model vehicle axles view of weighing;
Figure 11 is the utility model one section stress synoptic diagram;
Figure 12 is corresponding Figure 11 shear strain formula sensor output signal curve map;
Figure 13 is corresponding Figure 11 rail cushion sensor output signal curve map;
Figure 14 is Figure 12 and Figure 13 output signal stack synoptic diagram.
Be labeled as among the figure: 1,1-1,1-2,1-3 shear strain formula sensor, 11 ring bodies, 12 flexible transition districts, 13 end caps, 14 webs, 141 holes, 15 foil gauges, 151 wire grids, 16 pedestals, 17 supports, 18 clamping screws, 19 set nuts; 2 rail cushion sensors, 21 strain bores, 22 resistance strain gages, 23 rail draw-in grooves, 24 fastener back stop slots, 25 fastener mounting holes, 26 stud bolt holes; 3 steel platforms (or Cast-in-place concrete basis), 4 sleepers, 5 rail, 6 install heelpiece, 7 rail fastenings, 8 damping rubber cushions, the AA wheel shaft, the BB wheel shaft, CC wheel shaft, DD wheel shaft, P gravity, W1 shear strain formula sensor output quantity, W2 rail cushion sensor output quantity, W shear strain formula sensor and rail cushion sensor output stack amount.
Embodiment
The continuous rail track of multifunction combined no foundation ditch meausring apparatus, pad is provided with some rail cushion sensors 2 below the rail section between alternate two sleepers 4 of track, rail web between the adjacent rail cushion sensor of each sleeper of two sleepers and this sleeper 4 is provided with shear strain formula sensor 1-1, and the rail web between the two described rail cushion sensors is provided with shear strain formula sensor 1-2,1-3.
Typical scheme is that described shear strain formula sensor is for clamping touch sensor.
Clamp touch sensor and have ring body 11, ring body has a flexible transition district 12, be connected with web 14 in the ring body, web is provided with resistance strain gage 15, the ring body rear end is connected with end cap 13, be provided with the support 17 that is positioned at rail one side that is connected in pedestal 16, pedestal can with steel platform 3 one, be provided with clamping screw 18 in the screw of support, when described sensor ring body relies on the rail web, described clamping screw front end energy overhead is in the outer end of described sensor end cap, and clamping screw is provided with set nut 19.Wire grid 151 parts of resistance strain gage are parallel with ring body one diameter direction, resistance strain gage wire grid remainder and described diametric(al) right angle intersection, when described wire grid when a part and horizontal direction angle when being 45 °, wire grid remainder and horizontal direction angle are 135 °.Have circumferentially four uniform holes 141 on the web 14, these four holes are one by one corresponding to each drift angle place of square, when two holes, a pair of angular direction of described square were positioned at horizontal direction, a described wire grid part was 45 ° with the horizontal direction angle, and wire grid remainder and horizontal direction angle are 135 °.
Show as Fig. 8, when car load is weighed, enable two shear strain formula sensor 1-1 (corresponding compartment front and back ends direction) and whole rail cushion sensor 2 of center line both sides, abandon (need not) shear strain formula sensor 1-2,1-3 between the rail cushion sensor, signal curve of output such as Figure 12 of two shear strain formula sensor 1-1 show that signal curve of output such as Figure 13 of rail cushion sensor 2 show that Figure 14 represents two kinds of sensor signal stacks, ordinate is represented weight among the figure, and abscissa is represented distance.
When bogie is weighed, show, enable two shear strain formula sensor 1-1, the 1-3 of center line one side and two rail cushion sensors between this two shear strains formula sensor, abandon shear strain formula sensor 1-2 and all the other rail cushion sensors as Fig. 9.
During axle weighing, show, enable two rail cushion sensors between shear strain formula sensor 1-1,1-2,1-3 and two shear strain formula sensor 1-1, the 1-2 of center line one side, abandon all the other rail cushion sensors and shear strain formula sensor as Figure 10.Obtain A axle weighing amount by the two rail cushion sensor of shear strain formula sensor 1-1, shear strain formula sensor 1-2 and this, obtain B axle weighing amount by the two rail cushion sensor of shear strain formula sensor 1-2, shear strain formula sensor 1-3 and this.
Bogie is weighed and axle weighing sensor output characteristics and Figure 12, Figure 13, shown in Figure 14 identical.
Claims (2)
1. the continuous rail track of multifunction combined no foundation ditch meausring apparatus, has rail cushion sensor, it is characterized in that pad is provided with some described rail cushion sensors (2) below the rail section between alternate two sleepers (4) of track, rail web between each sleeper of two sleepers rail cushion sensor adjacent with this sleeper is provided with shear strain formula sensor (1-1), and the rail web between the two described rail cushion sensors is provided with shear strain formula sensor (1-2,1-3).
2. the continuous rail track of multifunction combined no foundation ditch as claimed in claim 1 meausring apparatus is characterized in that described shear strain formula sensor is the filling type sensor or clamps touch sensor.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011200824234U CN202048970U (en) | 2011-03-25 | 2011-03-25 | Multifunctional combined foundation-pit-free continuous rail weighing device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011200824234U CN202048970U (en) | 2011-03-25 | 2011-03-25 | Multifunctional combined foundation-pit-free continuous rail weighing device |
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CN202048970U true CN202048970U (en) | 2011-11-23 |
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CN2011200824234U Expired - Lifetime CN202048970U (en) | 2011-03-25 | 2011-03-25 | Multifunctional combined foundation-pit-free continuous rail weighing device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102706421A (en) * | 2012-06-04 | 2012-10-03 | 杭州钱江称重技术有限公司 | High-precision intelligent foundation-pit-free rail weighing device |
CN109029664A (en) * | 2018-10-11 | 2018-12-18 | 余姚市通用仪表有限公司 | A kind of attachment web of the rail formula weighing sensor |
CN109211383A (en) * | 2018-11-19 | 2019-01-15 | 北京华横新技术开发公司 | A kind of frame-type track weighing sensor |
-
2011
- 2011-03-25 CN CN2011200824234U patent/CN202048970U/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102706421A (en) * | 2012-06-04 | 2012-10-03 | 杭州钱江称重技术有限公司 | High-precision intelligent foundation-pit-free rail weighing device |
CN109029664A (en) * | 2018-10-11 | 2018-12-18 | 余姚市通用仪表有限公司 | A kind of attachment web of the rail formula weighing sensor |
CN109029664B (en) * | 2018-10-11 | 2023-10-13 | 余姚市通用仪表有限公司 | Attached rail web type weighing sensor |
CN109211383A (en) * | 2018-11-19 | 2019-01-15 | 北京华横新技术开发公司 | A kind of frame-type track weighing sensor |
CN109211383B (en) * | 2018-11-19 | 2023-10-20 | 北京华横科技有限公司 | Frame type track weighing sensor |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20111123 |