CN202029225U - Automatic forming and demoulding device for plaster block pouring - Google Patents
Automatic forming and demoulding device for plaster block pouring Download PDFInfo
- Publication number
- CN202029225U CN202029225U CN2011200970739U CN201120097073U CN202029225U CN 202029225 U CN202029225 U CN 202029225U CN 2011200970739 U CN2011200970739 U CN 2011200970739U CN 201120097073 U CN201120097073 U CN 201120097073U CN 202029225 U CN202029225 U CN 202029225U
- Authority
- CN
- China
- Prior art keywords
- template
- scraper
- die cavity
- gypsum block
- automatic forming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
An automatic forming and demoulding device for plaster block pouring comprises a mould cavity surrounded by mould plates, and is characterized in that a forming body moves to a frame through a rail and is positioned and clamped. The forming body is provided with a mould frame, two lateral mould plates and a bottom mould plate, and the frame is provided with a front end mould plate, a rear end mould plate, an end face mould plate drawing-inserting mechanism, a scraping device and a washing device. The two lateral mould plates and the bottom mould plate on the forming body are mutually connected with the front end mould plate and the rear end mould plate mounted on the frame through a positioning device, a hooping device and the end face mould plate drawing-inserting mechanism to form the mould cavity. A feed port corresponding to the mould cavity and a lateral mould plate stripping wedge are arranged on the forming body. Compared with the prior art, the automatic forming and demoulding device is simple in structure, high in reliability, easy to realize automation control, low in manufacturing, operation and maintenance cost, easy in demoulding, low in rejection rate, fine in product uniformity, high in surface quality, and the like.
Description
Technical field
The utility model relates to a kind of pouring gypsum block automatic forming, stripper apparatus.
Background technology
Present gypsum block building mortion is except that artisan craftsmanship, what adopt is the formwork erection jacking technique, and it is to be provided with a plurality of fixing or removable dividing plates in fixing rectangle frame, to surround a plurality of die cavitys, each die cavity bottom be provided with can lifting end template, the die cavity top is provided with material scraping plate.It is like this work: gypsum slurry is fed in the die cavity, strikes off unnecessary slurry then, treat solidification forming after, under the effect of hydraulic power jacking apparatus, die cavity is extruded in the gypsum block that is shaped from the bottom to top by end template, this device has the following disadvantages:
One. in the forming process stronger dilatancy is arranged because gypsum slurry condenses, the expansion when it condenses tightly presses together gypsum block and mould intracavity wall, when the demoulding, produce powerful frictional resistance, cause demoulding difficulty especially, the power of demand is big especially, and operation energy consumption is big.
Two. for above-mentioned reasons, the gypsum block of extruding is truncation, arrisdefect not only, and product surface quality difference percent defective is higher.
Three. because powerful friction during the demoulding make the wearing and tearing fast easily of die cavity inner surface, and the template life-span is shorter, the material of mold materials is required high, increased manufacturing cost.
Four. equipment is huge, the maintenance cost height.
Summary of the invention
The purpose of this utility model just provides a kind of use gypsum block automatic forming, stripper apparatus reliable, simple in structure, the internal stress that it not only makes the gypsum block forming process produce has obtained effective release, the building block demoulding is easy, and each template is simple in structure when forming die cavity, banding is reliable, seal tightly, the gypsum block of formation not only size directly puts in place, does not need secondary operations, and have rebate, be convenient to the making of positioning wall.
The purpose of this utility model can realize by the following technical solutions that promptly this pouring gypsum block automatic forming, stripper apparatus comprise the die cavity that is surrounded by template, it is characterized in that: profiled body is also located chucking by orbital motion in frame; Profiled body is provided with mould bases, two side templates, bottom template, and frame is provided with preceding Side Template, back Side Template, end face template and pulls and pushes mechanism, scraper, scrapes cleaning device; Two side templates, bottom template on the profiled body and be contained between preceding Side Template on the frame, the back Side Template and pull and push mechanism and be connected to each other together by positioner, banding device, end face template is to form die cavity; Profiled body is provided with the charging aperture of corresponding die cavity, and side template is peeled off wedge.
The utility model is work like this: profiled body is also located chucking by orbital motion in frame, before the end face template pulls and pushes the general of mechanism, back Side Template inserts profiled body and the location compresses, form a plurality of die cavitys, gypsum slurry is fed into each die cavity through charging aperture, in certain time period of slurry initial set process, the scraper of scraper strikes off the unnecessary material in gypsum block upper end and scrapes tenon, after treating that gypsum slurry just is shaped, before the end face template pulls and pushes the general of mechanism, back Side Template is extracted out, scrape cleaning device to preceding, the inner surface of back Side Template cleans, the profiled body band gypsum block and is left frame by track simultaneously, run to demoulding station machine, strip pin on the demoulding station machine is inserted the wedge of peeling off of profiled body under the effect of peeling off cylinder, two side templates and gypsum block are broken away from mutually comes, by pneumatic mechanism, gypsum block is easily released on the template of bottom at last.
Owing to adopted technique scheme, the utlity model has following advantage:
1. owing to there is not cope match-plate pattern, the expansive force that produces in the gypsum slurry solidification forming process can effectively be discharged, and has obviously reduced the stress effect of gypsum slurry solidification forming to the die cavity template, has prolonged the life-span of template.
2. Huo Dong front and back ends template pulls and pushes under the effect of mechanism's cylinder in the end face template, both finished pulling and pushing the core rod function, and the front and back ends template can be pressed in tightly on two sides template, the bottom template again, the die cavity banding of formation is reliable, seal tight, can spillage.
The gypsum block of Xing Chenging not only size directly put in place, do not need secondary operations, and have rebate, be convenient to the making of positioning wall.
4. gypsum block only contacts with the die cavity end template in knockout course, and the demoulding is easy, the product percent of pass height.
5. device is simple, the degree of integration height, and easy to manufacture, maintenance cost is low.
6. in the production process, need not use any releasing agent, reduce production cost.
7. corollary equipment is simple, and the production efficiency height is easy to realize extensive automatic assembly line production.
Description of drawings
Description of drawings of the present utility model is as follows:
Fig. 1 is a kind of embodiment of the utility model pouring gypsum block automatic forming, stripper apparatus;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the left view of Fig. 1;
Fig. 4 is the structural representation of the profiled body of the utility model pouring gypsum block automatic forming, stripper apparatus;
Fig. 5 is the vertical view of Fig. 4;
Fig. 6 is the left view of Fig. 4;
Fig. 7 is the right view of Fig. 4;
Fig. 8 is the mechanism for stripping schematic diagram with the matching used demoulding station of the utility model machine;
Fig. 9 is the structural representation that the utility model pouring gypsum block automatic forming, stripper apparatus have the front and back ends template;
Figure 10 is the vertical view of Fig. 9;
Figure 11 is the left view of Figure 10;
Figure 12 is the structural representation of the die cavity of the utility model pouring gypsum block automatic forming, stripper apparatus;
Figure 13 is the left view of Figure 12;
Figure 14 is that the utility model pouring gypsum block automatic forming, stripper apparatus end face template pull and push the mechanism components structural representation;
Figure 15 is the structural representation that the utility model pouring gypsum block automatic forming, stripper apparatus are scraped the cleaning device parts; ,
Figure 16 is the left view of Figure 15;
Figure 17 is the structural representation of the utility model pouring gypsum block automatic forming, stripper apparatus scraper parts;
Figure 18 is the vertical view of Figure 17.
Among the figure: 1. track; 2. profiled body; 3. frame; 4. tracks positioned gripping mechanism; 5. water receiving tank; 6. scrape and develop a film; 7. floating rule; 8. scraper cylinder; 9. scrape and wash push pedal; 10. scrape and wash the axis of guide; 11. scrape the gas washing cylinder; 12. pull and push the axis of guide; 13. pull and push cylinder; 14. the scraper axis of guide; 15. base plate; 16. anticollision device, collision-prevention device; 17. mould bases; 18. side template; 19. last positioning seat; 20. peel off wedge; 21. installing plate; 22. spring; 23. alignment pin; 24. bottom template; 25. bottom die holder; 26. charging aperture; 27. preceding Side Template; 28. back Side Template; 29. side template is shipped and resell on another market; 30. draw-in groove; 31. strip pin; 32. core rod; 33. sparge pipe; The groove 34. connect material; 35. scraper; 36. scraper push pedal; Wash highly spacing adjustment bolt 37. scrape; Wash the height limiting plate 38. scrape; 39. peel off cylinder.; 40. locating hole; 41. pull and push guide pin bushing; 42. scraper guide pin bushing; Wash guide pin bushing 43. scrape.
The specific embodiment
The utility model is described in further detail below in conjunction with drawings and Examples:
As Fig. 1,2,3,4,5,6,7,12,13,14,15,16,17, shown in 18, the utility model pouring gypsum block automatic forming, stripper apparatus, by track 1, profiled body 2, frame 3 three parts are formed, profiled body 2 is provided with mould bases 17, two side templates 18, bottom template 24, frame 3 is provided with preceding Side Template 27, back Side Template 28, the end face template pulls and pushes mechanism, scraper, scrape cleaning device, two side templates 18 on the profiled body 2, bottom template 24 and the preceding Side Template 27 that is contained on the frame 3, pass through positioner between the back Side Template 28, banding device 22, the end face template pulls and pushes mechanism and is connected to each other together, to form die cavity; Profiled body 2 is provided with the charging aperture 26 of corresponding die cavity, and side template is peeled off wedge 20.
Referring to Fig. 4, Fig. 7, the last positioning seat 19 in the positioner is arranged between the inboard of the upper end of mould bases 17, two side templates 18, to guarantee the width dimensions of die cavity; Alignment pin 23 is arranged on the left and right sides of mould bases 17 front and back ends, the accurate position when inserting profiled body 2 formation die cavitys with Side Template 27, back Side Template 28 before guaranteeing; Draw-in groove 30 is arranged on the left and right sides of each bottom die holder 25, makes the location, two side template 18 front and back that is mounted in it, and has guaranteed the depth dimensions of die cavity.
The spring 22 of banding device is arranged between the outside of two side templates 18, upper and lower settings, it tightly draws close two side templates 18 and last positioning seat 19, bottom template 24, it also plays two side templates 18 be stripped from after, after strip pin 31 withdraws from, two side template 18 automatically reset effects.
As Figure 15,16, scrape that cleaning device develops a film 6 by scraping, floating rule 7, scrape and wash push pedal 9, scrape and wash the axis of guide 10, scrape gas washing cylinder 11, scrape and wash highly spacing adjustment bolt 37, scrape and wash height limiting plate 38, scrape and wash guide pin bushing 43 and form, and be installed on the frame 3; Front and back ends template 27,28 from profiled body be retracted to the position directly over, 6 the spaces of core rod on the front and back ends template 27,28 of developing a film of scraping wherein, scraping develops a film 6 is scraping gas washing cylinder 11, floating rule 7, is scraping under the effect of washing push pedal 9 and pump, inner surface to front and back ends template 27,28 cleans, wash the gypsum that the inner surface of front and back ends template 27,28 attaches, in order to avoid the sealing when influencing next matched moulds
Described profiled body 2 is contained on the track 1, can move with track 1, certain predeterminated position at track 1, tracks positioned gripping mechanism 4 can be with profiled body 2 location chuckings, when forming production line, the quantity of profiled body 2 can be one, two or a plurality of, when forming die cavity, and public successively front and back ends template 27,28.
Shown in Fig. 4,6,7,12,13, die cavity is formed by five, is respectively Side Template 28 behind the preceding Side Template 27,, two side templates 18 and bottom templates 24, and the die cavity end face opens wide, and does not have the top template.
Shown in Fig. 4,5,6,7,12,13, a preceding Side Template 27 and back Side Template 28 can surround a plurality of die cavitys with many groups side template 18 and bottom template 24.
Shown in Fig. 4,6,7,10,12,13, two side templates 18, bottom template 24, front and back ends template 27,28 inner faces are made by the silica gel plate of interior edge steel plate.In the steel plate of edge guaranteed the intensity of template, the strong corrosion that the offset plate on surface both can anti-gypsum can play good sealing function again when forming die cavity.
Shown in Fig. 9,10,11,12,13, front and back ends template 27,28 is provided with core rod 32, the groove 34 that connects material, sparge pipe 33, and the quantity of core rod 32 can be one, two or a plurality of, and shape can be square or circular.The groove 34 that connects material is used to connect the unnecessary slurry that scraper 35 scrapes, the unnecessary slurry eccysis that sparge pipe 33 ejection water under high pressures will scrape.
As shown in Figure 4, bottom template 24 is provided with boss, when gypsum block is shaped, forms the building block blind mortise automatically.
Shown in Fig. 4,7, the inboard setting in side template 18 upper ends peeled off wedge 20, by the insertion of outside strip pin 31, can suitably peel off positioning seat 19 by side template 18.
As shown in Figure 4, between the sides adjacent template 18, be provided with spring 22 between side template 18 and the mould bases 17, banding side template 18 after aspect strip pin 31 is extracted out in addition, resets each side template 18 on the one hand.
Shown in Fig. 1,2,3,17,18, scraper comprises scraper cylinder 8, the scraper axis of guide 14, scraper 35, scraper push pedal 36, scraper guide pin bushing 42, after scraper is installed on the frame 3, profiled body 2 enters in the frame 3 location, each scraper 35 of scraper is over against corresponding die cavity, the hanging of the lower end of scraper 35 and front and back end template 27,28, fluted on the scraper 35, scraper 35 moves back and forth under the effect of scraper cylinder 8, both scrape the upper convex tenon of gypsum block, struck off the unnecessary slurry of cast again.
According to the above-mentioned pouring gypsum block automatic forming that assembles, stripper apparatus, its course of work such as following, that is: profiled body 2 runs in the frame 3 by track 1, tracks positioned gripping mechanism 4 is located chucking, before the end face template pulls and pushes the general of mechanism, back Side Template 27,28 insert profiled body 2, alignment pin 23 is located, pulling and pushing cylinder 13 compresses it, form die cavity, gypsum slurry is fed into die cavity through charging aperture 26, in certain time period of slurry initial set process, the scraper 35 of scraper strikes off the unnecessary material in gypsum block upper end and scrapes tenon, after treating that gypsum slurry just is shaped, before the end face template pulls and pushes the general of mechanism, back Side Template 27,28 extract out, scraping scraping of cleaning device develops a film and 6 is scraping gas washing cylinder 11, under the effect of floating rule 7, pump, to preceding, back Side Template 27,28 inner surface cleans, before washing, back Side Template 27, the gypsum that 28 inner surface attaches, in order to avoid the sealing when influencing next matched moulds, profiled body 2 is being with gypsum block to leave frame 3 simultaneously, run to demoulding station machine, strip pin 31 on the demoulding station machine under the effect of peeling off cylinder 39 inserting side template 18 peel off wedge 20, two side templates 18 and gypsum block are broken away from mutually comes, by pneumatic mechanism, gypsum block is easily released on bottom template 24 at last.When releasing building block, gypsum block only contacts with bottom template 24, and frictional resistance is little.The utility model can comprise a plurality of profiled bodies 2, and track 1 adopts toroid, forms reciprocal track production line; Also can comprise two profiled bodies 2, track 1 adopts straight line, forms reciprocal track production line.
Work of the present utility model need be equipped with 2 station machines, is respectively grouter, demoulding pusher.Grouter is responsible for metering, stirring and the perfusion of gypsum slurry; Demoulding pusher is responsible for the peeling off of side template, die cavity is released in gypsum block, and the cleaning of die cavity.Whole streamline automaticity height, constant product quality.
Claims (11)
1. a pouring gypsum block automatic forming, stripper apparatus comprise the die cavity that is surrounded by template, it is characterized in that: profiled body (2) runs in the frame (3) by track (1) and the location chucking; Profiled body (2) is provided with mould bases (17), two side templates (18), bottom template (24), and frame (3) is provided with preceding Side Template (27), afterwards Side Template (28), end face template pull and push mechanism, scraper, scrape cleaning device; Two side templates (18) on the profiled body (2), bottom template (24) and be contained between preceding Side Template (27) on the frame (3), the back Side Template (28) and pull and push mechanism and be connected to each other together by positioner, banding device, end face template are to form die cavity; Profiled body (2) is provided with the charging aperture (26) of corresponding die cavity, and side template is peeled off wedge (20).
2. pouring gypsum block automatic forming as claimed in claim 1, stripper apparatus, it is characterized in that: the last positioning seat (19) in the described positioner is arranged between the inboard of upper end, two side templates (18) of mould bases (17), to guarantee the width dimensions of die cavity; Alignment pin (23) is arranged on the left and right sides of mould bases (17) front and back ends, the accurate position when guaranteeing that preceding Side Template (27), back Side Template (28) insert profiled body (2) and form die cavity; Draw-in groove (30) is arranged on the left and right sides of each bottom die holder (25), makes the location, two side templates (18) front and back that is mounted in it, and has guaranteed the depth dimensions of die cavity.
3. pouring gypsum block automatic forming as claimed in claim 1, stripper apparatus, it is characterized in that: the spring of described banding device (22) is arranged between the outside of two side templates (18), upper and lower settings is tightly drawn close two side templates (18) and last positioning seat (19), bottom template (24).
4. pouring gypsum block automatic forming as claimed in claim 1, stripper apparatus, it is characterized in that: the described cleaning device of scraping comprises and scrapes develop a film (6), floating rule (7), scrapes and wash push pedal (9), scrape and wash the axis of guide (10), scrape gas washing cylinder (11), scrape and wash highly spacing adjustment bolt (37), scrape and wash height limiting plate (38) and scrape and wash guide pin bushing (43), and is installed on the frame (3); The develop a film space of (6) core rod on the front and back end template (27,28) of scraping wherein.
5. pouring gypsum block automatic forming as claimed in claim 1, stripper apparatus, it is characterized in that: described profiled body (2) is when forming production line, its quantity can be one, two or a plurality of, when forming die cavity, and public successively front and back ends template (27,28).
6. pouring gypsum block automatic forming as claimed in claim 1, stripper apparatus, it is characterized in that: described die cavity is formed by five, be respectively Side Template (28) behind the preceding Side Template (27),, two side templates (18) and a bottom template (24), the die cavity opened top.
7. as claim 1 or 6 described pouring gypsum block automatic forming, stripper apparatus, it is characterized in that: described two side templates (18), bottom template (24), front and back ends template (27,28) inner face are made by the silica gel plate of interior edge steel plate.
8. as claim 1 or 6 described pouring gypsum block automatic forming, stripper apparatus, it is characterized in that: a described preceding Side Template (27) and back Side Template (28) can surround a plurality of die cavitys with organizing side templates (18) and bottom templates (24) more.
9. pouring gypsum block automatic forming as claimed in claim 1, stripper apparatus, it is characterized in that: ((27,28) are provided with core rod (32), the groove that connects material (34), sparge pipe (33) to described front and back ends template, the quantity of core rod (32) can be one, two or a plurality of, and shape can be square or circular.
10. pouring gypsum block automatic forming as claimed in claim 1, stripper apparatus is characterized in that: described bottom template (24) is provided with boss.
11. pouring gypsum block automatic forming as claimed in claim 1, stripper apparatus, it is characterized in that: described scraper comprises scraper cylinder (8), the scraper axis of guide (14), scraper (35), scraper push pedal (36), scraper guide pin bushing (42), the frame (3) that is installed in scraper goes up, profiled body (2) enters in the frame (3) behind the location, each scraper (35) of scraper is over against corresponding die cavity, the hanging of the lower end of scraper (35) and front and back end template (27,28).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200970739U CN202029225U (en) | 2011-04-06 | 2011-04-06 | Automatic forming and demoulding device for plaster block pouring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200970739U CN202029225U (en) | 2011-04-06 | 2011-04-06 | Automatic forming and demoulding device for plaster block pouring |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202029225U true CN202029225U (en) | 2011-11-09 |
Family
ID=44891535
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200970739U Expired - Fee Related CN202029225U (en) | 2011-04-06 | 2011-04-06 | Automatic forming and demoulding device for plaster block pouring |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202029225U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105643778A (en) * | 2016-01-20 | 2016-06-08 | 广东科达洁能股份有限公司 | Deslagging and spraying integrated machine for automatically producing magnesite bricks |
| CN107486928A (en) * | 2017-09-13 | 2017-12-19 | 胡云模 | Building materials are molded moulding box |
| CN110243264A (en) * | 2019-05-16 | 2019-09-17 | 浙江省海洋水产研究所 | A kind of device and method that the fresh fishes shape on ship is fixed |
-
2011
- 2011-04-06 CN CN2011200970739U patent/CN202029225U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105643778A (en) * | 2016-01-20 | 2016-06-08 | 广东科达洁能股份有限公司 | Deslagging and spraying integrated machine for automatically producing magnesite bricks |
| CN107486928A (en) * | 2017-09-13 | 2017-12-19 | 胡云模 | Building materials are molded moulding box |
| CN110243264A (en) * | 2019-05-16 | 2019-09-17 | 浙江省海洋水产研究所 | A kind of device and method that the fresh fishes shape on ship is fixed |
| CN110243264B (en) * | 2019-05-16 | 2020-10-20 | 浙江省海洋水产研究所 | Device and method for fixing shapes of fresh fishes on ship |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207578686U (en) | Self-adaptive precast concrete block manufacturing mold | |
| CN202029225U (en) | Automatic forming and demoulding device for plaster block pouring | |
| CN207415642U (en) | A kind of lightweight wall plate molding machine | |
| CN201693661U (en) | Light concrete wallboard production line | |
| CN102009431B (en) | Automatic production line for lightweight concrete wallboard | |
| CN205704593U (en) | A kind of mould suppressing gypsum hollow brick | |
| CN201769273U (en) | Automatic forming die for pouring gypsum block | |
| CN102001160A (en) | Molding, punching and cutting integrated device and realizing method thereof | |
| CN203937120U (en) | 45 degree bend with expanding hole Multi-Cavity Injection Molds tools | |
| CN101913196B (en) | Automatic forming die for pouring gypsum block | |
| CN211279428U (en) | Electric glue key production mold convenient for stripping | |
| CN1966240B (en) | Stripping liftout device of injection transfer molding machine | |
| CN108145831B (en) | Building module shaping mould case | |
| CN210046817U (en) | A rough surface mould for precast concrete member | |
| CN213382171U (en) | Concrete clout processing apparatus | |
| CN219276164U (en) | Multimode molded abnormal door core plate vertical die production device | |
| CN212123651U (en) | Efficient miropowder polishing brick production is with full-automatic distributing device | |
| CN110153214A (en) | A kind of molding die that alloy variable diameter is effective and the method for processing reducer pipe with it | |
| CN216992445U (en) | Casting mold for achieving good mirror effect on surface of prestressed concrete beam | |
| CN216299600U (en) | Automatic forming mechanism of L-shaped flue and system thereof | |
| CN216831481U (en) | Dry method gypsum block production mould | |
| CN203449433U (en) | Wall block making machine of honeycomb structure | |
| CN217338917U (en) | Energy-saving type demoulding shovel plate for tooth mould preparation | |
| CN103736862A (en) | Die set and process for stamping formwork steel members | |
| CN221021546U (en) | Outer wall hanging column production device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111109 Termination date: 20180406 |