CN102001160A - Molding, punching and cutting integrated device and realizing method thereof - Google Patents

Molding, punching and cutting integrated device and realizing method thereof Download PDF

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Publication number
CN102001160A
CN102001160A CN2010105480045A CN201010548004A CN102001160A CN 102001160 A CN102001160 A CN 102001160A CN 2010105480045 A CN2010105480045 A CN 2010105480045A CN 201010548004 A CN201010548004 A CN 201010548004A CN 102001160 A CN102001160 A CN 102001160A
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CN
China
Prior art keywords
injection moulding
mould
plate
ejector retainner
knife
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CN2010105480045A
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Chinese (zh)
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CN102001160B (en
Inventor
陈向军
储永生
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SHANGHAI JINGJIAHE PRECISION MOULD CO Ltd
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SHANGHAI JINGJIAHE PRECISION MOULD CO Ltd
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Priority to CN201010548004.5A priority Critical patent/CN102001160B/en
Publication of CN102001160A publication Critical patent/CN102001160A/en
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Publication of CN102001160B publication Critical patent/CN102001160B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention relates to a molding, punching and cutting integrated device comprising a front die holder, a rear die holder, an automatic feeding machine, an ejector plate, a front die plate, a rear die plate, a front die cutter blade, a rear die cutter blade and a hardware belt. The ejector plate is fixed on the rear die plate, the automatic feeding machine is mounted above the ejector plate, the rear die cutter blade is arranged on the rear die plate, the front die cutter blade is arranged on the front die plate, and the hardware belt is conveyed by the automatic feeding machine to a gap formed by the combination of the front die plate and the rear die plate. The invention also discloses a realizing method of the molding, punching and cutting integrated device. The molding, punching and cutting integrated device effectively saves various resources, decreases the production cost, further stabilizes the product dimension and improves the production efficiency. The production cycle of a single product can be shortened to be 2.4S.

Description

Injection moulding punching press cutting material integrated apparatus and its implementation
Technical field
The present invention relates to injection machine, particularly relate to a kind of injection moulding punching press cutting material integrated apparatus and its implementation.
Background technology
Because the limitation of product structure, originally injection moulding process needs to finish on three-dimensional injection machine.Vertical injection molding machine is characterized in that the axis of mold closing mechanism and injection device is line arrangement and perpendicular to the ground, it is little to have floor space, and the mould mounting or dismounting are convenient, and inserts is installed easily, falling into material from hopper can plastify more equably, easily realizes advantages such as automation and the management of many machine transfer matics.Shortcoming is to eject goods can not come off automatically, needs artificial or other method taking-up, is difficult for realizing full-automatic operation and massive article injection.
That is to say that former injection molding mould is one to go out eight, each row (every row 4PCS) cuts into one of 4PCS about mould after the five metals strip is electroplated, and utilizes craft to be positioned in the mould, cuts into the single-piece finished product after the injection formed again.Mould is two template die structures, gets the injection moulding stub bar by hand, then cast gate is scabbled.The production cycle of single-piece finished product needs 23s.
Hence one can see that, and the operation of prior art is more, and personnel dispose needs people of one section operation, and production cost is higher, product fraction defective height, efficient are lower, can't reach client's production requirement.
Summary of the invention
The purpose of this invention is to provide a kind of injection moulding punching press cutting material integrated apparatus and its implementation, can reduce production costs, enhance productivity to reach aim of saving.
Technical scheme of the present invention: a kind of injection moulding punching press cutting material integrated apparatus comprises preceding die holder, back die holder, autoloader, ejector retainner plate, front template, rear pattern plate, the front mould edge of a knife, the back mould edge of a knife and five metals strip;
Ejector retainner plate is fixed on the rear pattern plate, and autoloader is installed above ejector retainner plate, is provided with the back mould edge of a knife above the rear pattern plate, is provided with the front mould edge of a knife above the front template, and the five metals strip is sent on the gap of rear pattern plate and front template matched moulds by autoloader.
Among the present invention, also comprise the die that is installed on rear pattern plate and the front template.
The present invention also discloses a kind of implementation method of injection moulding punching press cutting material integrated apparatus simultaneously, may further comprise the steps:
When injection moulding was finished mould and is in die opening state, it is slack that ejector retainner plate ejects the back;
Autoloader send four product centers to finish apart from finishing back and feeding downwards the five metals strip, and ejector retainner plate resets;
Mould begins to carry out matched moulds and cuts process;
The edge of a knife begins to cut the single-piece finished product when the matched moulds gap equals five metals strip thickness, and mould cuts end after closing closely fully;
Enter second and take turns injection moulding process.
Among the present invention, also comprise the steps:
Mould was opened after injection moulding was finished, and ejector retainner plate ejects, the smooth demoulding of finished product that first round this moment cuts, and autoloader begins feeding simultaneously.
The beneficial effect that the present invention has: injection moulding punching press cutting material integrated apparatus of the present invention has been saved various resources effectively, has been reduced production cost, product size is more stable and has improved production efficiency, realizes that the invention enables the production cycle of single-piece finished product is 2.4S.
Description of drawings
Fig. 1 is the schematic diagram of injection moulding punching press cutting material integrated apparatus of the present invention;
Fig. 2 is that the die sinking of injection moulding punching press cutting material integrated apparatus of the present invention ejects view;
Fig. 3 is the using die stock layout figure of injection moulding punching press cutting material integrated apparatus of the present invention;
Fig. 4 be injection moulding punching press cutting material integrated apparatus of the present invention eject feeding guiding mechanism schematic diagram.
[figure number is to as directed]
Die holder 2 back die holders before 1
3 autoloaders, 4 ejector retainner plates
5 front templates, 6 rear pattern plates
The 7 front mould edges of a knife, the 8 back mould edges of a knife
9 five metals strips, 10 dies
11 eject stock guide 12 back dies
13 release links, 14 push rods
15 jacking blocks
The specific embodiment
Further understand and understanding for making architectural feature of the present invention and the effect reached had, cooperate detailed explanation, be described as follows in order to preferred embodiment and accompanying drawing:
Injection moulding punching press cutting material integrated apparatus of the present invention, the main production principle that adopts " continuous stamping die ", integrate above-mentioned back three process (injection moulding, punching press, cutting material) to a mold, thereby reach the final purpose that economizes on resources, enhances productivity, reduces production costs.
Concrete, please refer to Fig. 1, Fig. 2, Fig. 1 is the schematic diagram of injection moulding punching press cutting material integrated apparatus of the present invention, Fig. 2 is that the die sinking of injection moulding punching press cutting material integrated apparatus of the present invention ejects view, die holder 1, back die holder 2, autoloader 3, ejector retainner plate 4, front template 5, rear pattern plate 6, the front mould edge of a knife 7, the back mould edge of a knife 8 and five metals strip 9 before comprising.
Ejector retainner plate 4 is fixed on the rear pattern plate 6, autoloader 3 is installed above ejector retainner plate 4, be provided with the back mould edge of a knife 8 above the rear pattern plate 6, be provided with the front mould edge of a knife 7 above the front template 5, five metals strip 9 is sent on the gap of rear pattern plate 6 and front template 5 matched moulds by autoloader 3.
Please refer to Fig. 3, Fig. 3 is the using die stock layout figure of injection moulding punching press cutting material integrated apparatus of the present invention.Also comprise the die 10 that is installed on rear pattern plate 6 and the front template 5, rear pattern plate 6 is provided with release link 13.
Be equipped with the edge of a knife on rear pattern plate (6) and the front template (5)
Utilize the mold clamping force of injection machine to cut single-piece finished product and tailing in injection moulding process, concrete steps are as follows:
The die main body structure is the thin mouth of a river of three a template dies mould, so that injection moulding stub bar (waste material) can come off automatically to realize fully-automatic production.The mold well number is 8 caves, each discharge band of die 10 both sides, and two strips are synchronized with the movement during feeding.
Please refer to Fig. 4, Fig. 4 injection moulding punching press of the present invention cutting material integrated apparatus eject feeding guiding mechanism schematic diagram.Autoloader 3 is installed above mould ejector retainner plate 4, is ejected feeding when stopping reaching, feeding finishes back center plate 4 rollbacks.
When injection moulding was finished mould and is in die opening state, it is slack that ejector retainner plate 4 ejects the back, waits autoloader 3 to send four product centers after finish downwards five metals strip 9, and after feeding was finished, ejector retainner plate 4 resetted by release link 13.Mould begins to carry out matched moulds and cuts process, and the edge of a knife begins to cut the single-piece finished product when the matched moulds gap equals five metals strip 9 thickness, cuts end (this moment, product was also in mould) after mould closes closely fully, enters second and takes turns injection moulding process.Mould was opened after injection moulding was finished, and ejector retainner plate 4 ejects, the smooth demoulding of finished product that first round this moment cuts, autoloader 3 beginning feedings simultaneously.
Injection moulding punching press cutting material integrated apparatus of the present invention has been saved various resources effectively, has been reduced production cost, product size is more stable and has improved production efficiency, realizes that the invention enables the production cycle of single-piece finished product is 2.4S.
In sum, it only is preferred embodiment of the present invention, be not to be used for limiting scope of the invention process, all equalizations of doing according to the described shape of claim scope of the present invention, structure, feature and spirit change and modify, and all should be included in the claim scope of the present invention.

Claims (4)

1. injection moulding punching press cutting material integrated apparatus, it is characterized in that, comprise preceding die holder (1), back die holder (2), autoloader (3), ejector retainner plate (4), front template (5), rear pattern plate (6), the front mould edge of a knife (7), the back mould edge of a knife (8) and five metals strip (9);
Ejector retainner plate (4) is fixed on the rear pattern plate (6), in the top of ejector retainner plate (4) autoloader (3) is installed, be provided with the back mould edge of a knife (8) above the rear pattern plate (6), be provided with the front mould edge of a knife (7) above the front template (5), five metals strip (9) is sent on the gap of rear pattern plate (6) and front template (5) matched moulds by autoloader (3).
2. injection moulding punching press cutting material integrated apparatus according to claim 1 is characterized in that, also comprises the die (10) that is installed on rear pattern plate (6) and the front template (5).
3. the implementation method of an injection moulding punching press cutting material integrated apparatus is characterized in that, may further comprise the steps:
When injection moulding was finished mould and is in die opening state, it is slack that ejector retainner plate ejects the back;
Autoloader send four product centers to finish apart from finishing back and feeding downwards the five metals strip, and ejector retainner plate resets;
Mould begins to carry out matched moulds and cuts process;
The edge of a knife begins to cut the single-piece finished product when the matched moulds gap equals five metals strip thickness, and mould cuts end after closing closely fully;
Enter second and take turns injection moulding process.
4. the implementation method of injection moulding punching press cutting material integrated apparatus according to claim 3 is characterized in that, also comprises the steps:
Mould was opened after injection moulding was finished, and ejector retainner plate ejects, the smooth demoulding of finished product that first round this moment cuts, and autoloader begins feeding simultaneously.
CN201010548004.5A 2010-11-17 2010-11-17 Molding, punching and cutting integrated device and realizing method thereof Expired - Fee Related CN102001160B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201010548004.5A CN102001160B (en) 2010-11-17 2010-11-17 Molding, punching and cutting integrated device and realizing method thereof

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Application Number Priority Date Filing Date Title
CN201010548004.5A CN102001160B (en) 2010-11-17 2010-11-17 Molding, punching and cutting integrated device and realizing method thereof

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CN102001160B CN102001160B (en) 2014-07-09

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108127867A (en) * 2018-01-23 2018-06-08 东莞利铿电子有限公司 Material belt type injection mold
CN110154324A (en) * 2019-05-17 2019-08-23 浙江普兴电子科技有限公司 A kind of punching press injection mold and mould link molding method
CN111516207A (en) * 2020-04-23 2020-08-11 唐海棠 Adjustable injection mold and injection molding method thereof
CN112497646A (en) * 2020-10-30 2021-03-16 何星 Device for intelligently manufacturing tails of plastic injection molding automatic cutting injection molding parts
CN112810045A (en) * 2021-02-05 2021-05-18 昆山贝松精密电子有限公司 Automatic punching press injection moulding cutting system

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5284608A (en) * 1991-12-16 1994-02-08 Devi S.P.A. Process for moulding composite plastic material
US20010022413A1 (en) * 1994-04-25 2001-09-20 Dai Nippon Printing Co., Ltd. Apparatus for forming pattern onto article during injection molding
CN101513763A (en) * 2008-02-21 2009-08-26 翔渝实业股份有限公司 Processing procedures for cutting membrane in mold
CN201371469Y (en) * 2009-02-24 2009-12-30 昆山圣田纺织制品有限公司 Forming die-cutting device for three-dimensional dunnage
CN202062588U (en) * 2010-11-17 2011-12-07 上海精卫模具有限公司 Integral injection molding, stamping and cutting device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5284608A (en) * 1991-12-16 1994-02-08 Devi S.P.A. Process for moulding composite plastic material
US20010022413A1 (en) * 1994-04-25 2001-09-20 Dai Nippon Printing Co., Ltd. Apparatus for forming pattern onto article during injection molding
CN101513763A (en) * 2008-02-21 2009-08-26 翔渝实业股份有限公司 Processing procedures for cutting membrane in mold
CN201371469Y (en) * 2009-02-24 2009-12-30 昆山圣田纺织制品有限公司 Forming die-cutting device for three-dimensional dunnage
CN202062588U (en) * 2010-11-17 2011-12-07 上海精卫模具有限公司 Integral injection molding, stamping and cutting device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108127867A (en) * 2018-01-23 2018-06-08 东莞利铿电子有限公司 Material belt type injection mold
CN110154324A (en) * 2019-05-17 2019-08-23 浙江普兴电子科技有限公司 A kind of punching press injection mold and mould link molding method
CN111516207A (en) * 2020-04-23 2020-08-11 唐海棠 Adjustable injection mold and injection molding method thereof
CN111516207B (en) * 2020-04-23 2021-11-23 武汉威利佳汽车配件有限公司 Adjustable injection mold and injection molding method thereof
CN112497646A (en) * 2020-10-30 2021-03-16 何星 Device for intelligently manufacturing tails of plastic injection molding automatic cutting injection molding parts
CN112497646B (en) * 2020-10-30 2022-05-27 东莞市佰特汽车零部件有限公司 Device for intelligently manufacturing tails of plastic injection molding automatic cutting injection molding parts
CN112810045A (en) * 2021-02-05 2021-05-18 昆山贝松精密电子有限公司 Automatic punching press injection moulding cutting system

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