CN202000039U - Novel energy-saving silk drying system of automatic silk reeling machine - Google Patents
Novel energy-saving silk drying system of automatic silk reeling machine Download PDFInfo
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- CN202000039U CN202000039U CN2010206462779U CN201020646277U CN202000039U CN 202000039 U CN202000039 U CN 202000039U CN 2010206462779 U CN2010206462779 U CN 2010206462779U CN 201020646277 U CN201020646277 U CN 201020646277U CN 202000039 U CN202000039 U CN 202000039U
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- baking
- automatic
- reeling machine
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Abstract
The utility model relates to an automatic silk reeling machine in the raw silk production technical field of filature industry, in particular to a novel energy-saving silk drying system of an automatic silk reeling machine. The system comprises a compensation drum wheel, a traverse rod, and an array silk drum wheel, the key technique of the system is that a feeding drum wheel of a silk drying device is arranged at the silk outlet of the compensation drum wheel, a far infrared silk drying device is arranged beside the feeding drum wheel of silk drying device, an automatic photoelectric silk conveying mechanism is arranged at the silk outlet of the far infrared silk drying device, and the array silk drum wheel is arranged at the silk outlet of the automatic photoelectric silk conveying mechanism. The system can heat raw silk uniformly at a high speed by heating little air, the silk drying can be completed on the silk reeling machine by once operation, therefore, the energy is saved, the temperature of a workshop is lowered too, the working environment of silk reeling is improved, the problems existing in the steam silk drying system of the traditional filature production that multiple procedures of the steam silk-drying system are adopted, energy loss is much, and workshop temperature is high, are totally solved, and according to incomplete statistics, the energy consumption of silk drying is only a small percentage of the energy consumption of steam silk-drying power by coal combustion.
Description
Technical field
The utility model relates to the automatic silk reeling machine in the filature industry raw silk production technical field, specifically, relates to a kind of automatic silk reeling machine novel energy-conserving and dries by the fire the silk system.
Background technology
Knit the raw silk product that the system silks and satins use, by several surplus ten a silk cocoon monofilament merge and form.When producing raw silk, silk cocoon boils through osmotic absorbent, high temperature, silk gum swelling, silk disassociation.Many silk extract from silk cocoon on automatic silk reeling machine, the sticking and formation raw silk product of set.This silk reeling process need be dried moisture, the coiling and molding of strand.The wet silk that extracts on automatic silk reeling machine under reverse high-speed motion friction erasement and action of centrifugal force, has been removed portion of water by crosisure.At this moment wet strand still contains the moisture (regain) about 100%.If can not get suitable oven dry in time, under the effect of moistening silk gum and winding tension, be wound up into little
On wet silk with mutual deadlocked adhesion, strand can't move back to separate, produce and can't normally carry out, influence production efficiency and raw silk quality when subsequent handling and use.So the rereeling machine of automatic silk reeling machine and subsequent handling all has been equipped with the steam baking silk system of " baking storehouse formula ".
See Fig. 1, at present, all automatic silk reeling machines and rereeling machine all adopt the coal-burning boiler supply steam of heating up water, open wide or half bicycle shed or compartment that opens wide in, utilize the method for steam baking fiber tube baking, oven dry has been wound up into little
Or it is big
On wet silk sheet.Owing to be that wet silk is wound up into earlier
Just accept baking on the son then, the silk on the volume wants the times of being toasted nearly more than eight hours than the silk on the last volume more earlier! The oven dry degree (regain) of silk sheet ectonexine differs greatly, and will cause a sheet layering, silk look to cut off quality problems such as many when differing, still having certain strand adhesion, unwinding.In existing silk reeling technology, have to adopt traditional remedial measure----have the silk of mutual bonding little to the strand of producing on the automatic silk reeling machine
Make its sheet suction, strand contact wetting with the vacuum hygroscopic machine once more, on rereeling machine, make little then
Debatching, warp are greatly
Reel, again drying forming.
Production practices prove that there are many disadvantages in traditional silk reeling technology of existing Boiler Steam baking silk:
1, energy consumption height, blowdown are big
What at present, filature enterprise generally adopted is that coal-burning boiler produces steam baking silk.10～15 tons in one ton of raw silk mean consumption mark of domestic every production coal, average emission CO
236～45 tons, average emission SO
20.2～0.3 ton, about about 3.5 tons of discharging solid pollutant, and the effluent from boiler of discharging some.In the boiler total consumption of coal of reeling mill, the baking silk that is used for automatic silk reeling machine and rereeling machine more than 60% is arranged.
2, the heat energy utilization rate is extremely low
Tradition filature production technology in order to dry extremely light raw silk product (output is generally with gram, kilogram metering), is had to boiler furnace and facility, water and steam, gas pipeline, baking fiber tube, bicycle shed railway carriage, silk
Heat etc. a large amount of object (generally with tens of tons of calculating).That is to say: in order to reach filature production purpose, need the raw silk weight of oven dry, heating object weight actual in producing for filature is very little only not.Obviously, tradition is burnt the process of coal baking silk, and the heat energy utilization rate is very low.
3, produce unnecessary repetition (oppositely) processing
As mentioned above, traditional handicraft has increased vacuum moisture absorption (machine) operation of the moistening silk gum that absorbs water again in order to alleviate the inherent shortcoming of coal-fired baking silk, no longer silk sheet debatching once more on rereeling machine, reels and uses steam drying more once more.Therefore, tradition baking silk technology has to increase operation, equipment and energy consumption, has also increased pollution.
4, worsen the filature production environment, working condition is poor
On automatic silk reeling machine and rereeling machine, wet silk is in the bicycle shed and railway carriage that open wide or partly open wide, with steam pipe heating baking silk.In delivery of steam, the heat transfer process, heat energy is dispersed in the workshop air in a large number, and summer, the shopwork temperature was higher than 38 ℃, caused serious thermal pollution, worsens working condition, influences workers ' health.
The utility model content
Problem to be solved in the utility model overcomes the existing defective of existing filature baking silk system's dependence burning in boiler coal generation steam baking silk exactly, provides a kind of automatic silk reeling machine novel energy-conserving that is applicable to that raw silk is produced to dry by the fire a system.Its technical scheme is as follows:
It comprises compensation drum, network shed stick, row's silk drum and little
Its key technology is at the filament mouth of compensation drum baking silk device import drum to be installed, at the other far infrared baking silk device of installing of baking silk device import drum, filament mouth at far infrared baking silk device is installed the automatic Traverse mechanism of photoelectricity, and the filament mouth of the automatic Traverse mechanism of photoelectricity is row's silk drum; Far infrared baking silk utensil has baking silk device housing, on baking silk device housing, have air inlet, at air inlet place installation shaft flow fan, in baking silk device housing, be provided with uniform flow storehouse, reflection heating cabinet and water conservancy diversion storehouse successively along the air intake direction, in the reflection heating cabinet, the far infrared quartz electrothermal tube is installed, be positioned on the baking silk device housing water conservancy diversion storehouse above have baking silk seam; The automatic Traverse mechanism of photoelectricity has reciprocal track, on reciprocal track, install and move a reciprocating lever, move a drum in the end installation that moves a reciprocating lever, installation moves a drive and location triggered part on the reciprocating lever moving, move a drive and be connected, forward and backward photoelectric control switch is installed respectively at the two ends of reciprocal track with permanent magnetism non-directional synchronous motor.
The utility model and the systematic comparison of existing Boiler Steam baking silk have following advantage and good effect:
1, this baking silk system uses multiple power source, (the only seam of 1.5-2.5 mm wide, 150-250 millimeters long) heating little air in the minimum space of far infrared baking silk device and to producing object--and wet strand is directly dried in the time about 0.1 second and then is little
Reel, replace with Boiler Steam in bicycle shed, toast be wound up into little
On the processing method of wet silk, reduce significantly and strictly unified the time that wet silk is toasted, once oven dry can be rolled onto little at strand on automatic silk reeling machine
Before, reach the silk sheet regain of product requirement 9%～13%, every correlated quality index meets national standard, helps improving product quality and production efficiency, and reduces production costs.
2, see shown in Figure 2ly, the utility model has saved originally also will be through little
The vacuum hygroscopic machine absorbs water once more, the program that rereeling machine toasts once more, reduce unnecessary heating and processing object significantly, heating target has reduced tens of times, thoroughly solved the lost great problem of traditional baking silk system capacity, by incomplete statistics, only this item, baking silk energy consumption only is 1/tens of a coal-fired steam baking silk, reduce the consumption and the pollution that caused by coal burning of non-renewable resources, fundamentally overcome the disadvantage of existing filature baking silk technology and system, improve energy utilization rate significantly, reduce energy resource consumption, reach the purpose of energy-saving and emission-reduction by a relatively large margin.
3, the silk use multiple power source because baking is wet, work workshop temperature has thoroughly solved the high problem of workshop temperature near usual indoor temperature, improves filature work situation condition, protects workers ' health.
4, be provided with uniform flow storehouse, reflection heating cabinet and water conservancy diversion storehouse in the far infrared baking silk device, above the water conservancy diversion storehouse, open baking silk seam, uniform flow storehouse, reflection heating cabinet and water conservancy diversion storehouse communicate, the cross section in uniform flow storehouse is a triangle, be beneficial to the gathering of air, the top of triangular-section communicates with the reflection heating cabinet, makes air from the uniform flow storehouse to the reflection heating cabinet effect of compression guiding be arranged, is convenient to air and arrives the reflection heating cabinet fast and obtain heating; The section constitution spindle-like cross section in reflection heating cabinet and water conservancy diversion storehouse, the air that is beneficial in the reflection heating cabinet arrives the water conservancy diversion storehouse glibly, to carrying out flash baking by the wet strand that dries by the fire the silk seam at a high speed.
5, heater element utilizes the far infrared quartz ampoule to produce far infrared radiation, transfer of radiant heat is fast, penetration power is strong, and thermal response speed is fast, and thermal conversion efficiency is up to about 95%, improve the thermal efficiency greatly, can reach rapid oven dry purpose, no harmful radiation, non-environmental-pollution, heating-up temperature can be selected voluntarily, all is that coal-fired steam supply baking silk is incomparable.
6, photoelectricity automatic control Traverse mechanism of the present utility model utilizes photoelectricity to control automatically, contactless when location triggered part and the work of forward and backward photoelectric control switch, move the position of a drum by the photoelectric effect perception, permanent magnetism non-directional synchronous motor is sent instant work order, and the guiding strand enters and withdraws from far infrared baking silk device automatically, by technological requirement strand is accepted or disengaging heated baking district (baking silk seam), guarantee raw silk quality, action is in time reliable, easy to use, compact conformation.
5, the utlity model has design feature with existing automatic silk reeling machine compatibility, can on existing automatic silk reeling machine, implant smoothly, adapt to the reeler operating habit, help applying.
Description of drawings:
Fig. 1 is a prior art baking silk systematic square frame schematic diagram;
Fig. 2 is the utility model baking silk systematic square frame schematic diagram;
Fig. 3 is the utility model structural representation;
Fig. 4 is the utility model far infrared baking silk device structural representation;
Fig. 5 is a far infrared baking silk device cross section structure schematic diagram;
Fig. 6 is the automatic Traverse mechanism structural representation of the utility model photoelectricity.
The specific embodiment:
Referring to Fig. 3-Fig. 6, the utility model comprises compensation drum 10, network shed stick 4, row's silk drum 7 and little
5, its key technology is at the filament mouth of compensation drum 10 baking silk device import drum 9 to be installed, at the baking silk device import drum 9 other far infrared baking silk devices 1 of installing, at the filament mouth of far infrared baking silk device 1 the automatic Traverse mechanism 3 of photoelectricity is installed, the filament mouth of the automatic Traverse mechanism 3 of photoelectricity is row's silk drums 7.Far infrared baking silk device 1 has baking silk device housing 12, have air inlet 12 times at baking silk device housing, at air inlet place installation shaft flow fan 13, in baking silk device housing 12, be provided with uniform flow storehouse 14, reflection heating cabinet 15 and water conservancy diversion storehouse 17 successively along the air intake direction, in reflection heating cabinet 15, far infrared quartz electrothermal tube 16 is installed, be positioned on the baking silk device housing 12 water conservancy diversion storehouse 17 above have baking silk seam 8, the case material on baking silk seam 8 both sides is selected stainless steel material for use, form stainless steel baking silk seam 8, the width of baking silk seam 8 is the 1.5-2.5 millimeter, and length is the 150-250 millimeter; Uniform flow storehouse 14, reflection heating cabinet 15 and water conservancy diversion storehouse 17 communicate, the cross section in uniform flow storehouse 14 is a triangle, the top of triangular-section communicates with reflection heating cabinet 15, reflection heating cabinet 15 communicates with water conservancy diversion storehouse 17, the section constitution spindle-like cross section in reflection heating cabinet 15 and water conservancy diversion storehouse 17, the top in spindle-like cross section communicates with baking silk seam 8; Far infrared quartz electrothermal tube 16 is connected with temperature control pressure regulator 20, and temperature control pressure regulator 20 is connected with scarce baking alarm 19, on far infrared baking silk device 1 temperature detect switch (TDS) 18 is installed and is connected with temperature control pressure regulator 20, and aerofoil fan 13 is connected with variable voltage rectifier 11.The automatic Traverse mechanism 3 of photoelectricity has reciprocal track 26, on reciprocal track 26, install and move a reciprocating lever 25, move a drum 2 in the end installation that moves a reciprocating lever 25, installation moves a drive 27 and location triggered part 22 on the reciprocating lever 25 moving, moving a drive 27 is connected with permanent magnetism non-directional synchronous motor 28, photoelectric control switch 22 before back and forth install respectively at the two ends of track 26, back photoelectric control switch 24, before, back photoelectric control switch 22,24, hand-reset button 29, permanent magnetism non-directional synchronous motor 28 is electrically connected with control circuit board 31, and control circuit board 31 provides power supply by power supply 30.Forward and backward photoelectric control switch 22,24, hand-reset button 29, control circuit board 31, permanent magnetism non-directional synchronous motor 28, power supply 30 are electrically connected successively.
The course of work of the present utility model is as follows:
In the bench basin of automatic silk reeling machine, through the cocoon cooking silk that several (or tens) grain of swelling is drawn out of on silk cocoon that absorbed water, by adding thread device and the wet raw silk strand 6 of collection thread device (porcelain eye) merging becoming, form crosisure by last boot pulley and from twining mutually then, utilize centrifugal action and crowded bundle effect to remove part moisture, and improve embracing and power between each silk, through decide the space thickness of wheel detection strand of fibre, send thick or thin judgement of strand and control signal again.Afterwards, strand 6 turns to through overbaking silk device import drum 9 by compensation drum 10, by moving a drum 2 guiding, enter the baking silk seam 8 of far infrared baking silk device 1, aerofoil fan 13 is pressed into air in the far infrared baking silk device 1, air is by uniform flow storehouse 14, enter reflection heating chamber 15 equably, walk around far infrared quartz electrothermal tube 16 both sides and accept heating, enter stainless steel baking silk seam 8 by water conservancy diversion storehouse 17 again, to passing through strand 6 heating wherein at a high speed, flash baking, row's silk drum 7 on the network shed stick 4 moves reciprocatingly according to the shaping rule of silk sheet form, and it is little in the automatic silk reeling machine standard to drive strand
Form the dry silk sheet of Rack, thickness and cross sectional shape on 5, be convenient to move back smoothly on subsequent handling-rereeling machine separate, coiling and molding once more, form the raw silk product form.Temperature control pressure regulator 20 exchanges regulated power supply for far infrared quartz electrothermal tube 16 provides 70～150V, and variable voltage rectifier 11 provides 3～12V adjustable power of direct current for aerofoil fan 13, and variable voltage rectifier 11, temperature control pressure regulator 20 provide power supply by power supply 21.
Baking silk device housing 12 causes type by material chill casting fire-resistant, heat insulation, insulation, and airtight performance is good, and heat leakage is few.
As shown in Figure 6, if strand breaks down or other action needs stop when handling, reeling machine stops automatically
Or by a hand-reset button 29, start permanent magnetism non-directional synchronous motor 28, rotation moves a drive 27, drive to move a reciprocating lever 25 and to move a drum 2 and move right (among the figure shown in the dotted line) along reciprocal track 26 levels, no longer is subjected to paint baking over thereby drive the baking silk seam 8 that strand leaves far infrared baking silk device 1.After mobile strand puts in place, location triggered part 23 that thereupon moves and preceding photoelectric control switch 22 effects (contactless), mechanism stops automatically, waits for that the operative employee handles;
After finishing the strand troubleshooting,, or reeling machine is stopped again by a hand-reset button 29
Mechanism resets, cause the rotation of permanent magnetism non-directional synchronous motor 28 automatic reverses, drive moves a reciprocating lever 25 and moves reciprocal track 26 levels in a drum 2 edges to left movement-position resumes operation, after mobile strand puts in place, location triggered part 23 that thereupon moves and 24 effects (contactless) of back photoelectric control switch, the baking silk seam 8 that drive strand 6 enters far infrared baking silk device 1 continues to accept hot-air seasoning, enters the filature operation and dries by the fire thread attitude, and is little up to the automatic silk reeling machine standard
Raw silk on 5 reaches the quantity of regulation, and reeling machine is unified to stop.
Claims (7)
1. automatic silk reeling machine novel energy-conserving baking silk system comprises compensation drum (10), network shed stick (4), row's silk drum (7) and little
(5), it is characterized in that baking silk device import drum (9) being installed at the filament mouth of compensation drum (10), at the other far infrared baking silk device (1) of installing of baking silk device import drum (9), filament mouth at far infrared baking silk device (1) is installed the automatic Traverse mechanism of photoelectricity (3), and the filament mouth of the automatic Traverse mechanism of photoelectricity (3) is row's silk drum (7); Far infrared baking silk device (1) has baking silk device housing (12), on baking silk device housing (12), have air inlet, at air inlet place installation shaft flow fan (13), in baking silk device housing (12), be provided with uniform flow storehouse (14), reflection heating cabinet (15) and water conservancy diversion storehouse (17) successively along the air intake direction, far infrared quartz electrothermal tube (16) is installed in reflection heating cabinet (15), and the top that is positioned at water conservancy diversion storehouse (17) on baking silk device housing (12) has baking silk seam (8); The automatic Traverse mechanism of photoelectricity (3) has reciprocal track (26), go up installation at reciprocal track (26) and move a reciprocating lever (25), move a drum (2) in the end installation that moves a reciprocating lever (25), installation moves a drive (27) and location triggered part (23) on the reciprocating lever (25) moving, move a drive (27) and be connected, forward and backward photoelectric control switch (22), (24) are installed respectively at the two ends of reciprocal track (26) with permanent magnetism non-directional synchronous motor (28).
2. by the described automatic silk reeling machine novel energy-conserving baking of claim 1 silk system, it is characterized in that uniform flow storehouse (14), reflection heating cabinet (15) and water conservancy diversion storehouse (17) communicate, the cross section in uniform flow storehouse (14) is a triangle, the top of triangular-section communicates with reflection heating cabinet (15), reflection heating cabinet (15) communicates with water conservancy diversion storehouse (17), the section constitution spindle-like cross section in reflection heating cabinet (15) and water conservancy diversion storehouse (17), the top in spindle-like cross section communicates with baking silk seam (8).
3. by the described automatic silk reeling machine novel energy-conserving baking of claim 1 silk system, it is characterized in that the case material on baking silk seam (8) both sides is selected stainless steel material for use.
4. by the described automatic silk reeling machine novel energy-conserving baking of claim 1 silk system, it is characterized in that the width of baking silk seam (8) is the 1.5-2.5 millimeter, length is the 150-250 millimeter.
5. by the described automatic silk reeling machine novel energy-conserving baking of claim 1 silk system, it is characterized in that far infrared quartz electrothermal tube (16) is connected with temperature control pressure regulator (20), temperature control pressure regulator (20) is connected with scarce baking alarm (19), goes up installation temperature detect switch (TDS) (18) at a far infrared baking silk device (1) and is connected with temperature control pressure regulator (20).
6. by the described automatic silk reeling machine novel energy-conserving baking of claim 5 silk system, it is characterized in that aerofoil fan (13) is connected with variable voltage rectifier (11).
7. by the described novel energy-conserving baking of claim 1 silk system, it is characterized in that forward and backward photoelectric control switch (22,24), hand-reset button (29), control circuit board (31), permanent magnetism non-directional synchronous motor (28), power supply (30) are electrically connected successively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206462779U CN202000039U (en) | 2010-12-08 | 2010-12-08 | Novel energy-saving silk drying system of automatic silk reeling machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206462779U CN202000039U (en) | 2010-12-08 | 2010-12-08 | Novel energy-saving silk drying system of automatic silk reeling machine |
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| CN202000039U true CN202000039U (en) | 2011-10-05 |
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| CN2010206462779U Expired - Fee Related CN202000039U (en) | 2010-12-08 | 2010-12-08 | Novel energy-saving silk drying system of automatic silk reeling machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103603061A (en) * | 2013-12-02 | 2014-02-26 | 上林海润丝业有限公司 | Improved reeling machine |
| CN104480538A (en) * | 2014-12-10 | 2015-04-01 | 广西鹿寨县华顺贸易有限责任公司 | Automatic silk reeling machine |
| CN105154992A (en) * | 2015-08-11 | 2015-12-16 | 鹿寨县贵盛茧丝工贸有限公司 | Automatic silk reeling machine |
| CN106544774A (en) * | 2016-10-24 | 2017-03-29 | 苏州维度丝绸有限公司 | A kind of silk manufacture craft |
-
2010
- 2010-12-08 CN CN2010206462779U patent/CN202000039U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103603061A (en) * | 2013-12-02 | 2014-02-26 | 上林海润丝业有限公司 | Improved reeling machine |
| CN103603061B (en) * | 2013-12-02 | 2016-02-17 | 上林海润丝业有限公司 | A kind of reeling machine of improvement |
| CN104480538A (en) * | 2014-12-10 | 2015-04-01 | 广西鹿寨县华顺贸易有限责任公司 | Automatic silk reeling machine |
| CN105154992A (en) * | 2015-08-11 | 2015-12-16 | 鹿寨县贵盛茧丝工贸有限公司 | Automatic silk reeling machine |
| CN106544774A (en) * | 2016-10-24 | 2017-03-29 | 苏州维度丝绸有限公司 | A kind of silk manufacture craft |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111005 Termination date: 20131208 |