CN101984156B - Novel energy-conservation silk drying system of automatic silk reeling machine - Google Patents
Novel energy-conservation silk drying system of automatic silk reeling machine Download PDFInfo
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- CN101984156B CN101984156B CN201010577402XA CN201010577402A CN101984156B CN 101984156 B CN101984156 B CN 101984156B CN 201010577402X A CN201010577402X A CN 201010577402XA CN 201010577402 A CN201010577402 A CN 201010577402A CN 101984156 B CN101984156 B CN 101984156B
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Abstract
The invention relates to an automatic silk reeling machine in the technical field of raw silk production in the silk reeling industry, in particular to a novel energy-conservation silk drying system of an automatic silk reeling machine. The novel energy-conservation silk drying system comprises a compensation drum wheel, a traverse rod, a silk arranging drum wheel and a small silk-collecting tool. The technical scheme of the invention is as follows: a silk drier inlet drum wheel is arranged at the silk outlet of the compensation drum wheel, a far infrared silk drier is arranged adjacent to the silk drier inlet drum wheel, a photoelectric automatic silk moving mechanism is arranged at the silk outlet of the far infrared silk drier, and the silk outlet of the photoelectric automatic silk moving mechanism is provided with the silk arranging drum wheel. In the invention, less air is heated to heat wet raw silks, the raw silks are evenly dried at a high speed, and silk drying can be finished in the silk reeling machine once, thus the novel energy-conservation silk drying system not only saves energy, but also is favorable for lowering the workshop temperature, the silk reeling operation environment is improved, the problems of multiple working procedures, large energy loss and high workshop temperature of the traditional silk steam drying system for silk reeling production can be thoroughly solved, and according to incomplete statistics, the silk reeling energy consumption is greatly reduced compared with the silk coal-fired steam drying process.
Description
Technical field
The present invention relates to the automatic silk reeling machine in the filature industry raw silk production technical field, specifically, relate to a kind of automatic silk reeling machine novel energy-conserving and dry by the fire the silk system.
Background technology
Knit the raw silk product that the system silks and satins use, by several surplus ten a silk cocoon monofilament merge and form.When producing raw silk, silk cocoon boils through osmotic absorbent, high temperature, silk gum swelling, silk disassociation.Many silk extract from silk cocoon on automatic silk reeling machine, the sticking and formation raw silk product of set.This silk reeling process need be dried moisture, the coiling and molding of strand.The wet silk that on automatic silk reeling machine, extracts under reverse high-speed motion friction erasement and action of centrifugal force, has been removed portion of water through crosisure.At this moment wet strand still contains the moisture (regain) about 100%.If can not get suitable oven dry in time; Under the effect of moistening silk gum and winding tension; Be wound up into wet silk on little
with mutual deadlocked adhesion, subsequent handling during with use strand can't move back to separate, produce and can't normally carry out, influence production efficiency and raw silk quality.So the rereeling machine of automatic silk reeling machine and subsequent handling all has been equipped with the steam baking silk system of " baking storehouse formula ".
See Fig. 1; At present; All automatic silk reeling machines and rereeling machine; All adopt the coal-burning boiler supply steam of heating up water; In the bicycle shed or compartment that open wide or partly open wide; Utilize the method for steam baking fiber tube baking, oven dry has been wound up into the wet silk sheet on little
or big
.Owing to be that wet silk is wound up into earlier on
son and just accepts baking then; Silk on the volume wants the times of being toasted nearly more than eight hours than the silk on the last volume more earlier! The oven dry degree (regain) of silk sheet ectonexine differs greatly, and will cause a sheet layering, silk look to cut off quality problems such as many when differing, still having certain strand adhesion, unwinding.In existing silk reeling technology; Have to adopt traditional remedial measure----have the silk little
of mutual bonding to make with the vacuum hygroscopic machine once more that its sheet absorbs water, the strand contact wetting to the strand of producing on the automatic silk reeling machine; On rereeling machine, make little
debatching then, reel, again drying forming through big
.
Production practices prove that there are many disadvantages in traditional silk reeling technology of existing Boiler Steam baking silk:
1, energy consumption is high, blowdown is big
What at present, filature enterprise generally adopted is that coal-burning boiler produces steam baking silk.10～15 tons in one ton of raw silk mean consumption mark of domestic every production coal, average emission CO
236～45 tons, average emission SO
20.2～0.3 ton, about about 3.5 tons of discharging solid pollutant, and the effluent from boiler of discharging some.In the boiler total consumption of coal of reeling mill, the baking silk that is used for automatic silk reeling machine and rereeling machine more than 60% is arranged.
2, the heat energy utilization rate is extremely low
Tradition filature production technology; In order to dry extremely light raw silk product (output is generally with gram, kilogram metering), have to boiler furnace and facility, water and steam, gas pipeline, baking fiber tube, bicycle shed railway carriage, silk a large amount of objects (generally with tens of tons of calculating) such as
are heated.That is to say: in order to reach filature production purpose, need the raw silk weight of oven dry, heating object weight actual in producing for filature is very little only not.Obviously, tradition is burnt the process of coal baking silk, and the heat energy utilization rate is very low.
3, produce unnecessary repetition (oppositely) processing
As stated, traditional handicraft has increased vacuum moisture absorption (machine) operation of the moistening silk gum that absorbs water again in order to alleviate the inherent shortcoming of coal-fired baking silk, no longer silk sheet debatching once more on rereeling machine, reels and uses steam drying more once more.Therefore, tradition baking silk technology has to increase operation, equipment and energy consumption, has also increased pollution.
4, worsen the filature production environment, working condition is poor
On automatic silk reeling machine and rereeling machine, wet silk is in the bicycle shed and railway carriage that open wide or partly open wide, with steam pipe heating baking silk.In delivery of steam, the heat transfer process, heat energy is dispersed in the workshop air in a large number, and summer, the shopwork temperature was higher than 38 ℃, caused serious thermal pollution, worsens working condition, influences workers ' health.
Summary of the invention
The problem that the present invention will solve overcomes the existing defective of existing filature baking silk system's dependence burning in boiler coal generation steam baking silk exactly, provides a kind of automatic silk reeling machine novel energy-conserving that is applicable to that raw silk is produced to dry by the fire a system.Its technical scheme is following:
It comprises that compensation drum, network shed stick, row's silk drum and little
its key technology are at the filament mouth of compensation drum baking silk device import drum to be installed; At the other far infrared baking silk device of installing of baking silk device import drum; Filament mouth at far infrared baking silk device is installed the automatic Traverse mechanism of photoelectricity, and the filament mouth of the automatic Traverse mechanism of photoelectricity is row's silk drum; Far infrared baking silk utensil has baking silk device housing; On baking silk device housing, have air inlet; The installation shaft flow fan at the air inlet place; In baking silk device housing, be provided with uniform flow storehouse, reflection heating cabinet and water conservancy diversion storehouse successively, in the reflection heating cabinet, the far infrared quartz electrothermal tube be installed along the air intake direction, be positioned on the baking silk device housing water conservancy diversion storehouse above have baking silk seam; The automatic Traverse mechanism of photoelectricity has reciprocal track; On reciprocal track, install and move a reciprocating lever; End installation moving a reciprocating lever moves a drum; Move a drive and location triggered part moving on the reciprocating lever to install, move a drive and be connected, forward and backward photoelectric control switch is installed respectively at the two ends of reciprocal track with permanent magnetism non-directional synchronous motor.
The present invention and the systematic comparison of existing Boiler Steam baking silk have following advantage and good effect:
1, this baking silk system uses multiple power source; (the only seam of 1.5-2.5 mm wide, 150-250 millimeters long) heating little air in the minimum space of far infrared baking silk device and to producing object--wet strand is directly oven dry and then little
coiling in the time about 0.1 second; Replace in bicycle shed, toasting the processing method that is wound up into the wet silk on little
with Boiler Steam; The time that wet silk is toasted has been unified in minimizing and strictness significantly; Once oven dry on automatic silk reeling machine; Can be rolled onto little
before at strand; Reach the silk sheet regain of product requirement 9%～13%; Each item correlated quality index National standard; Help improving product quality and production efficiency, reduce production costs.
2, see shown in Figure 2; The present invention had saved originally and also will absorb water once more through little
vacuum hygroscopic machine, and the program that rereeling machine toasts once more reduces unnecessary heating and processing object significantly; Heating target has reduced tens of times; Thoroughly solved the lost great problem of traditional baking silk system capacity, by incomplete statistics, only this item; Baking silk energy consumption only is 1/tens of a coal-fired steam baking silk; Reduce the consumption and the pollution that caused by coal burning of non-renewable resources, fundamentally overcome the disadvantage of existing filature baking silk technology and system, improve energy utilization rate significantly; Reduce energy resource consumption, reach the purpose of energy-saving and emission-reduction by a relatively large margin.
3, the silk use multiple power source because baking is wet, work workshop temperature has thoroughly solved the high problem of workshop temperature near usual indoor temperature, improves filature work situation condition, protects workers ' health.
4, be provided with uniform flow storehouse, reflection heating cabinet and water conservancy diversion storehouse in the far infrared baking silk device; Above the water conservancy diversion storehouse, open baking silk seam, uniform flow storehouse, reflection heating cabinet and water conservancy diversion storehouse communicate, and the cross section in uniform flow storehouse is a triangle; Be beneficial to the gathering of air; The top of triangular-section communicates with the reflection heating cabinet, makes air from the uniform flow storehouse to the reflection heating cabinet effect of compression guiding arranged, is convenient to air and arrives the reflection heating cabinet fast and obtain heating; The section constitution spindle-like cross section in reflection heating cabinet and water conservancy diversion storehouse, the air that is beneficial in the reflection heating cabinet arrives the water conservancy diversion storehouse glibly, to carrying out flash baking through the wet strand that dries by the fire the silk seam at a high speed.
5, heater element utilizes the far infrared quartz ampoule to produce far infrared radiation, and transfer of radiant heat is fast, and penetration power is strong; Thermal response speed is fast, and thermal conversion efficiency improves the thermal efficiency greatly up to about 95%; Can reach rapid oven dry purpose, no harmful radiation, non-environmental-pollution; Heating-up temperature can be selected voluntarily, all is that coal-fired steam supply baking silk is incomparable.
6, photoelectricity automatic control Traverse mechanism of the present invention utilizes photoelectricity to control automatically, and is contactless when location triggered part and the work of forward and backward photoelectric control switch, moves the position of a drum through the photoelectric effect perception; Permanent magnetism non-directional synchronous motor is sent instant work order, and the guiding strand gets into and withdraws from far infrared baking silk device automatically, by technological requirement strand is accepted or disengaging heated baking district (baking silk seam); Guarantee raw silk quality; Action is in time reliable, easy to use, compact conformation.
5, the present invention has the design feature compatible with having automatic silk reeling machine now, can on existing automatic silk reeling machine, implant smoothly, adapts to the reeler operating habit, helps applying.
Description of drawings:
Fig. 1 is a prior art baking silk systematic square frame sketch map;
Fig. 2 is that the present invention dries by the fire a systematic square frame sketch map;
Fig. 3 is a structural representation of the present invention;
Fig. 4 is a far infrared baking silk device structural representation of the present invention;
Fig. 5 is a far infrared baking silk device cross section structure sketch map;
Fig. 6 is the automatic Traverse mechanism structural representation of photoelectricity of the present invention.
The specific embodiment:
Referring to Fig. 3-Fig. 6; The present invention includes compensation drum 10, network shed stick 4, row's silk drum 7 and little
5; Its key technology is at the filament mouth of compensation drum 10 baking silk device import drum 9 to be installed; At the baking silk device import drum 9 other far infrared baking silk devices 1 of installing; Filament mouth at far infrared baking silk device 1 is installed the automatic Traverse mechanism 3 of photoelectricity, and the filament mouth of the automatic Traverse mechanism 3 of photoelectricity is row's silk drums 7.Far infrared baking silk device 1 has baking silk device housing 12; Have air inlet 12 times at baking silk device housing, the installation shaft flow fan 13 at the air inlet place, in baking silk device housing 12, are provided with uniform flow storehouse 14, reflection heating cabinet 15 and water conservancy diversion storehouse 17 successively along the air intake direction; In reflection heating cabinet 15, far infrared quartz electrothermal tube 16 is installed; Be positioned on the baking silk device housing 12 water conservancy diversion storehouse 17 above have baking silk seam 8, the case material on baking silk seam 8 both sides is selected stainless steel material for use, forms stainless steel baking silk seam 8; The width of baking silk seam 8 is the 1.5-2.5 millimeter, and length is the 150-250 millimeter; Uniform flow storehouse 14, reflection heating cabinet 15 and water conservancy diversion storehouse 17 communicate; The cross section in uniform flow storehouse 14 is a triangle; The top of triangular-section communicates with reflection heating cabinet 15; Reflection heating cabinet 15 communicates with water conservancy diversion storehouse 17, the section constitution spindle-like cross section in reflection heating cabinet 15 and water conservancy diversion storehouse 17, and the top in spindle-like cross section communicates with baking silk seam 8; Far infrared quartz electrothermal tube 16 is connected with temperature control pressure regulator 20, and temperature control pressure regulator 20 is connected with scarce baking alarm 19, on far infrared baking silk device 1, temperature detect switch (TDS) 18 is installed and is connected with temperature control pressure regulator 20, and aerofoil fan 13 is connected with variable voltage rectifier 11.The automatic Traverse mechanism 3 of photoelectricity has reciprocal track 26; On reciprocal track 26, install and move a reciprocating lever 25; End installation moving a reciprocating lever 25 moves a drum 2; Move a drive 27 and location triggered part 22 moving on the reciprocating lever 25 to install, move a drive 27 and is connected, photoelectric control switch 22, back photoelectric control switch 24 before install respectively at the two ends of reciprocal track 26 with permanent magnetism non-directional synchronous motor 28; Forward and backward photoelectric control switch 22,24, hand-reset button 29, permanent magnetism non-directional synchronous motor 28 are electrically connected with control circuit board 31, and control circuit board 31 provides power supply by power supply 30.
The course of work of the present invention is following:
In the bench basin of automatic silk reeling machine; Through the cocoon cooking silk that several (or tens) grain of swelling is drawn out of on silk cocoon that absorbed water, merge with collection thread device (porcelain eye) and become wet raw silk strand 6 through adding the thread device, form crosisure through last boot pulley and from twining mutually then; Utilize centrifugal action and crowded bundle effect to remove part moisture; And improve embracing and power between each silk, through decide the space thickness of wheel detection strand of fibre, send thick or thin judgement of strand and control signal again.Afterwards, strand 6 turns to through overbaking silk device import drum 9 through compensation drum 10, by moving a drum 2 guiding; Get into the baking silk seam 8 of far infrared baking silk device 1, aerofoil fan 13 is pressed into air in the far infrared baking silk device 1, and air is through uniform flow storehouse 14; Get into reflection heating chamber 15 equably; Walk around far infrared quartz electrothermal tube 16 both sides and accept heating, again through water conservancy diversion storehouse 17 entering stainless steel baking silk seams 8, to passing through strand 6 heating wherein at a high speed; Flash baking; Row's silk drum 7 on the network shed stick 4 moves reciprocatingly according to the shaping rule of silk sheet form, drives strand forms Rack, thickness and cross sectional shape on little
5 of automatic silk reeling machine standard dry silk sheet; Be convenient to move back smoothly on subsequent handling-rereeling machine separate, coiling and molding once more, form the raw silk product form.Temperature control pressure regulator 20 exchanges regulated power supply for far infrared quartz electrothermal tube 16 provides 70～150V, and variable voltage rectifier 11 provides 3～12V adjustable power of direct current for aerofoil fan 13, and variable voltage rectifier 11, temperature control pressure regulator 20 provide power supply by power supply 21.
Baking silk device housing 12 causes type by material chill casting fire-resistant, heat insulation, insulation, and airtight performance is good, and heat leakage is few.
As shown in Figure 6; If strand breaks down or other action needs stop when handling; Reeling machine stops
automatically or press a hand-reset button 29; Start permanent magnetism non-directional synchronous motor 28; Rotation moves a drive 27, drive to move a reciprocating lever 25 and to move a drum 2 and move right (among the figure shown in the dotted line) along reciprocal track 26 levels, no longer receives paint baking over thereby drive the baking silk seam 8 that strand leaves far infrared baking silk device 1.After mobile strand puts in place, location triggered part 23 that thereupon moves and preceding photoelectric control switch 22 effects (contactless), mechanism stops automatically, waits for that the operative employee handles;
After accomplishing the strand troubleshooting; Again by a hand-reset button 29; Or make reeling machine stop
mechanism to reset; Cause the rotation of permanent magnetism non-directional synchronous motor 28 automatic reverses; Drive moves a reciprocating lever 25 and moves reciprocal track 26 levels in a drum 2 edges to left movement-position resumes operation; After mobile strand puts in place; The baking silk seam 8 that location triggered part 23 that thereupon moves and 24 effects (contactless) of back photoelectric control switch, drive strand 6 get into far infrared baking silk device 1 continues to accept hot-air seasoning, the thread attitude of entering filature operation baking; Raw silk on little
5 of automatic silk reeling machine standard reaches the quantity of regulation, and reeling machine is unified to stop.
Claims (1)
1. the automatic silk reeling machine novel energy-conserving dries by the fire the silk system; Comprise compensation drum (10), network shed stick (4), arrange silk drum (7) and little
(5); It is characterized in that baking silk device import drum (9) being installed at the filament mouth of compensation drum (10); At the other far infrared baking silk device (1) of installing of baking silk device import drum (9); Filament mouth at far infrared baking silk device (1) is installed the automatic Traverse mechanism of photoelectricity (3), and the filament mouth of the automatic Traverse mechanism of photoelectricity (3) is row's silk drum (7); Far infrared baking silk device (1) has baking silk device housing (12), on baking silk device housing (12), has air inlet, the installation shaft flow fan (13) at the air inlet place; Aerofoil fan (13) is connected with variable voltage rectifier (11); In baking silk device housing (12), be provided with uniform flow storehouse (14), reflection heating cabinet (15) and water conservancy diversion storehouse (17) successively along the air intake direction, far infrared quartz electrothermal tube (16) is installed in reflection heating cabinet (15), the top that on baking silk device housing (12), is positioned at water conservancy diversion storehouse (17) has baking silk seam (8); Uniform flow storehouse (14), reflection heating cabinet (15) and water conservancy diversion storehouse (17) communicate; The cross section in uniform flow storehouse (14) is a triangle, and the top of triangular-section communicates with reflection heating cabinet (15), and reflection heating cabinet (15) communicates with water conservancy diversion storehouse (17); The section constitution spindle-like cross section in reflection heating cabinet (15) and water conservancy diversion storehouse (17); The top in spindle-like cross section communicates with baking silk seam (8), and the case material on baking silk seam (8) both sides is selected stainless steel material for use, and the width of baking silk seam (8) is the 1.5-2.5 millimeter; Length is the 150-250 millimeter; Far infrared quartz electrothermal tube (16) is connected with temperature control pressure regulator (20), and temperature control pressure regulator (20) is connected with scarce baking alarm (19), goes up installation temperature detect switch (TDS) (18) at a far infrared baking silk device (1) and is connected with temperature control pressure regulator (20); The automatic Traverse mechanism of photoelectricity (3) has reciprocal track (26); Go up installation at reciprocal track (26) and move a reciprocating lever (25); End installation moving a reciprocating lever (25) moves a drum (2); Installation moves a drive (27) and location triggered part (23) on the reciprocating lever (25) moving; Move a drive (27) and be connected with permanent magnetism non-directional synchronous motor (28), at the two ends of reciprocal track (26) forward and backward photoelectric control switch (22), (24) are installed respectively, forward and backward photoelectric control switch (22,24), hand-reset button (29), control circuit board (31), permanent magnetism non-directional synchronous motor (28), power supply (30) are electrically connected successively.
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| CN101984156B true CN101984156B (en) | 2012-07-04 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103334162B (en) * | 2013-06-24 | 2015-11-04 | 浙江理工大学 | For strand pre-drying device and the pre-drying method of short route filature |
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| CN102297570B (en) * | 2011-08-09 | 2013-11-13 | 浙江理工大学 | Drying method for re-reeled silk sheet |
| CN102997638B (en) * | 2012-12-20 | 2015-06-03 | 江苏华佳丝绸有限公司 | Drying device used for reeling silk |
| CN103233277B (en) * | 2013-03-26 | 2015-09-16 | 浙江理工大学 | A kind of hygrometric state raw silk squash type method for congregating and special purpose device |
| CN103320871B (en) * | 2013-03-26 | 2015-09-16 | 浙江理工大学 | A kind of silk reeling method and special purpose device twisting dress raw silk |
| CN105154992A (en) * | 2015-08-11 | 2015-12-16 | 鹿寨县贵盛茧丝工贸有限公司 | Automatic silk reeling machine |
| CN105546938A (en) * | 2015-12-31 | 2016-05-04 | 浙江理工大学 | Method for preventing raw silk damage through infrared drying |
| CN107490272A (en) * | 2017-09-22 | 2017-12-19 | 重庆市鼎盈丝绸有限责任公司 | A kind of controllable drying system of reeling machine |
| CN107400932A (en) * | 2017-09-22 | 2017-11-28 | 重庆市鼎盈丝绸有限责任公司 | A kind of reeling machine dehumidifying drying system |
| CN110484975B (en) * | 2019-09-27 | 2022-07-15 | 广西柳城县鸿艺丝绸有限公司 | Reeling production equipment system |
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Address after: Jinxianqiao road Chengdu City, Sichuan province 610031 No. 18 Patentee after: Sichuan Academy of silk Sciences Co.,Ltd. Address before: Jinxianqiao road Chengdu City, Sichuan province 610031 No. 18 Patentee before: SICHUAN Research Institute OF SILK SCIENCE |